UDA2182 Universal Dual Analyzer Product Manual
January
WARRANTY/REMEDY
Copyright 2008 by Honeywell Revision January
Abstract
Contacts
World Wide Web
Telephone
Symbol Definitions
Symbol Definition
Contents
100
114
136
178
185
189
191
239
Tables
Figures
Resetting ORP Offset
Introduction
Overview
Outputs
Relays
Infrared Communications
Communications Card Optional
Features
Password protection
Auto Clean/Auto Cal
Diagnostic/Failsafe Outputs
High Noise Immunity
Specifications
Specifications
UDA2182 Universal Dual Analyzer
Resistive Load Rating 4A, 120/240 Vac
CE Conformity Europe
Declaration of Conformity
Specifications
Unpacking, Preparation, and Mounting
Introduction
What’s in this section?
Procedure Procedure for Unpacking and Preparing the UDA2182
Unpacking and Preparing
Mounting
Step Action
Panel Mounting Dimensions
Panel Cutout
Rear Panel Support Plate Dimensions
Pipe Mounting Dimensions not to scale
Pipe Mounting
Wall Mounting Dimensions
Wall Mounting Dimensions not to scale
Power Wiring
General Wiring Practices
Safety precaution
Wiring for immunity compliance
Avoid damage to components
Power Wiring Considerations
Installing Power Wiring
Disengage from the terminal boards
Power Wiring
Operating the Analyzer
Analyzer Overview
UDA2182 Operator Interface all display items shown
Key Navigation
Function of Keys
Key
Function
Displays Overview
Online Functions Display Details Functions
Process Variable
Values
Status Messages
Input Displays
Two Input Display
PID Displays
Overview
Selecting Control Display
To access the PID Parameters. You will see
To access the value or selection of each
Changing Parameters on the PID Display
Changing PID Parameters on the Display
Access to Auto Cycle Displays
Auto Cycle Displays
How it works
Displays
Hold Active
Probe Transit
Cycle Start Src
Cycle Interval
To access the Auto Cycle Operator Panel. You will see
Manual Starting/Stopping the Auto Cycle
Manually Starting/Stopping the Auto Cycle
Output Hold State Enabled
Auto Cycle Fail
Step AC n Extract Rinse Cal
Condition
Pharmacopoeia Test Procedure
Pharma Display
Access to Pharma Display
Pharma Display screen example Displays
Selecting the Pharma Test on Display
To select Test µS/cm After Stage 2 is selected
To select Test pH After Stage 3 is selected
Pharma Warning and Fail Signal
Cation Calc Display
UDA for Cation and Degassed CO2 How it works
PH Calculation from Specific and Cation Conductivity Setup
Degassed CO2
Access to Cation Display
Calibration
5 CO2 by Degassed Conductivity
Troubleshooting
Check pH Electrode System
Access to Status Displays
PID Alarm
10Status Display
Status Display Details
Input Status
Output
Levels
Relay States
Output of the Switch and Function Generator blocks
Aux Values
Variables
Comm Status
Configured
Status Parameter Status Definition Display Read Only
MACaddr Hi and MACaddr Low is the MAC address
Auto Cycling
Available only if both units of measure between
Access to Event History Displays
Setup Chg 04.19 Alarm 1 On 03.15 Hold On Power On 03.09
Event History
Press Until you see
Clear Event History
Features
12Process Instrument Explorer Software
Infrared communications
Modbus Communications
Summary
Serial port provides
Ethernet port provides
Configuration
UDA2182 Block Diagram
UDA2182 Block Diagram
Main Setup Menu
Accessing the Main Menu
Setup Group Overview
Configuration
Basic Configuration Procedure
General Rules for Editing
Basic Configuration Procedure
Enter
Exit
Analog and Digital Signal Sources
Signal Sources
Signal Type Applies Source to Selections
Analog Signal Sources
Analog Signal Description Definition
Digital Signal Sources
Digital Signal Description Definition
Out 2 Fault
DgtlVar
Inputs Configuration
Accessing Inputs Menu
Input Configuration
Default = 77ºF
Default = 25ºC
None default
Default =
Sub-menu Parameter
Following important differences
8550 Ω Therm
Default to
Cell Const Cell Const 0
NIST-default +
ISO-Default +
Cond
Cond mS/m
Selection Range Setting
Only PV Type 000default
NaCl default
H2SO4
Default = None
Default 10.000
Pharma Timer begins to count down from
Configured minutes value set here. When the Timer
Input Do Concen
Oxygen do concentration or percent saturation
5000Ω Therm
Manual
Default = 20.000
Outputs Configuration
Accessing Outputs Menu
Outputs Configuration
Parameters in engineering units
Parameters in %
Relays Configuration Overview
Accessing Relays Menu
Relays Configuration
Frequency
ON/OFF
Pulse Output
Alarms Configuration
Range Switch using Math, Monitor, and Switch Blocks
Accessing Alarms Menu
Alarms Configuration
High default
10Monitors Configuration
Accessing Monitors Menu
Monitors Configuration
For Low Monitor
11Math Configuration
Accessing Math Menu
10 Math Configuration
Linear default
Logic Configuration
Accessing Logic Menu
11 Logic Configuration
Latch
Auxiliary Configuration
Switch
Func Gen Function Generator
Accessing Auxiliary Menu
12 Auxiliary Configuration
Sub-menu Parameter Selection or Range of Setting
99999 to 999999 Default=
PID Control Configuration
PID Tracking versus Manual Mode
Using Auto/Manual Switch
PID Tracking
Configuration
Accessing Control Menu
PIDn Config Table
PIDnAlarms Table
13 PID Configuration
Pida default
Reverse default
Manualdefault
Failsafe default
Enable default
9999 to
14 PID Tuning
PID 2 Tune Disable default
15 PID Alarms
No Alarm default
PID 2 Alarms
Same as Alarm 1 Setpoint 1 Type
Setpoint No Alarm default
Auto Cycling Configuration
Accessing Auto Cycle Menu
Auto Cycle 1 or Auto Cycle
Input Board Type Auto Cycle Operation
Auto Cycling Configuration 16 Auto Cycling Configuration
Offdefault
To 28 default =
Default = Sunday To 31 default =
To 59 default =
To 100default =
PH Auto Cycling Configuration Example
17 Example Auto Cycling Configuration for pH
Selection Setting Resume Dly Mins
Enable
Resume Dly Mins
Variables Configuration
Accessing Variables Menu
18 Variables Configuration
Analog
17Communication Configuration
Accessing Communication Menu
19 Communication Configuration
Ethernet
Status display
Maintenance Configuration
Accessing Maintenance Menu
20 Maintenance Configuration
Loops default
No default
Unit Identification
Option ID Number
Nist default
AWG default
Feet default
ISO/NIST factor
Default Honeywell
Default UDA2182
Hour default
AM default
Off default
Tag Names
Output action occurs when the Enter key is
Inputs and Outputs Wiring
Immunity compliance
Recommended maximum wire size Recommended Maximum Wire Size
Shielded wiring for locations with interference
Avoiding interference
References
Accessing the terminals
Inputs and Outputs
Wiring terminals and board location
Wiring Terminals and board Location Procedure
Procedure for installing Input and Output wiring
Direct pH/ORP Input Wiring Diagrams
Durafet
Durafet
Glass Meredian
Terminal Designations for Meredian II Electrode
ORP
HPW7000
Terminal Designations for HPW7000 System
HB Series pH or ORP
Terminal Designations for HB Series pH or ORP
Glass Meredian External Preamp1
Blue
Green
Black
RTH 3rd Wire
Durafet II External Preamp
+ 10 Volt Supply
Durafet II Cap Adapter
Durafet III Cap Adapter
Conductivity
Brown Blue
Dissolved Oxygen
Ground screw
Wire to chassis
Cable shield Violet
To chassis ground screw Clear
Yellow
Communications Card
RJ45 Ethernet Connection RS 485 Connection
Power Supply/Analog Output/Relay Output Card
Outputs
Option Card
20 Terminal Designations for Option Board
Input Calibration
Accessing the Main Calibration Menu and sub-menus
Calibration Menu
Input PV Cal Input Temp Cal Output Cal Cal History
PH/ORP and Conductivity Overview
PH/ORP Calibration
Conductivity
Recommendations for Successful Measurement and Calibration
Selection and care of electrode system or cell essential
Using the restart screen
PH Calibration
Calibrating pH Electrodes Using Automatic Buffer recognition
Calibration functions
Standard pH Buffer Values
NIST/USP default
Step Action Screen
Press
Use To select Input PV Cal Enter
Press Enter when stable
Step Action Screen Press Enter
Auto Buffer Cal
Place probe in Buffer
Buffering Method of Calibrating pH Electrodes
Buffer 2 stability check
Procedure for Buffering Method of Calibrating pH Electrodes
Step Action Screen Press
Input PV Cal Enter
Buffer Cal
Press Enter when stable
Procedure for Sample Method of Calibrating pH Electrodes
Sample Method of Calibrating pH Electrodes
Sample Cal
Place probe in Sample
Special instructions for high-purity water applications
Change to Sample Value
Resetting pH Offset and pH Slope
ORP Calibration Using Reference Solution
ORP Calibration
Procedure
This will standardize the unit
ORP Calibration Using Voltage Input
Procedure for Calibrating ORP Analyzer Using Voltage Input
Press
Viewing and Resetting ORP Offset
Reset ORP Offset
Sample Cal ORP Offset
Conductivity Calibration
Entering the Cal Factor for each cell Introduction
Determining TDS conversion factor
Out-of range-values forced to closest limit
Performing Calibration Trim Introduction
Conductivity of Potassium Chloride Solutions at 25 C
Concentration M Conductivity microSiemens Per cm
Error Messages
Resetting Calibration Trim
Sample Cal Cal Trim1.00
10 Procedure for Sample Method of Calibrating Cation pH
Cation pH Calibration
Input PV Cal Enter Press
Cation pH
Cal Complete
To recalibrate, press Enter
Enter = recal, Exit = exit
Resetting pH Offset
Sample Cal PH Offset0.00
Dissolved Oxygen Calibration
Do’s and Don’ts for Dissolved Oxygen Calibration
Use To select Input 1 or 2 do Cal Enter
Air Cal
Press Enter when ready
Enter Place probe in air
Enter Cal stability check
Wait for cal complete
January UDA2182 Universal Dual Analyzer Product Manual 169
Enter to save when the value
Exit to cancel
Enter Place probe in sample
Calibrating the Integral Pressure Sensor Introduction
13 Calibrating the Integral Pressure Sensor
Pressure Cal
Running a Probe Bias Scan Introduction
Test initiation
Pressure Sensor Cal
Display Graph
55V 80μA 240 160 ΜA 00 0.2 0.4 0.6 0.8
Interpretation of figure shown above is as follows
Procedure 14 Running a Probe Bias Scan
January UDA2182 Universal Dual Analyzer Product Manual 175
176
Resetting Pressure Offset or Bias Volts
IN1 do CAL
Outputs Calibration
Output Calibration
Required equipment
180
Procedure Procedure for Calibrating Analyzer Outputs
Use To select An Analog Output to be Calibrated Enter
Step Action Screen Use To select
MA Offset and repeat
Process
Case
Viewing and resetting 20mA and 4mA Offset
Resetting Output 1 Offsets example
Temperature Input Calibration
10.1Overview
Temperature Input Calibration
Procedure Procedure for Calibrating the Temperature Inputs
Input Temp Cal Enter
Limit is ± 5ºC ± 9ºF
Viewing and resetting Temperature Offset
Resetting temperature offset
Calibration History Overview
Calibration Records Cal History items
Clear Calibration History
Diagnostics and Messages
12.1Overview
Measurement Errors
System Status Messages
Status Messages
= 1 or
Calibration Diagnostics
Probe Calibration Diagnostics
PH/ORP/DO
Auto Cycle Fail Messages
Auto Cycle Fail Messages
Fail Message Reason
12.5Pharma Fail Messages
Pharma Fail Messages
Fail Condition
Status Condition
Ethernet and Communications
13.1Overview
Accessories and Replacement Parts List
14.1Overview
Part Numbers
Part Numbers
Kit/Part Number Description Quantity
Table of Contents
Appendices
Example of a Conductivity Loop
January UDA2182 Universal Dual Analyzer Product Manual 201
Ft of 18 AWG coax
January UDA2182 Universal Dual Analyzer Product Manual 203
Uses of cyanide solutions
Appendix C Cyanide Waste Treatment
Technique for cyanide destruction
First Stage of Cyanide Destruction
Raise pH and oxidize cyanide
Titration curve
Importance of pH control
Reliable measurement with gold electrode
Second Stage of Cyanide Destruction
Neutralize and further oxidize cyanate
Batch Treatment
ORP Potential a Measure of Status of Reaction
15.5Appendix D Chrome Waste Treatment
Use of Chromates
Corrosion inhibition
Necessity for removal of chromium ion from wastewater
First Stage of Chrome Removal
Lower pH and add reducing agent
Second Stage of Chrome Removal
ORP Potential a Measure of Status
January UDA2182 Universal Dual Analyzer Product Manual 211
Appendix E Two-cell Applications
Ion Exchange
Reverse Osmosis
Conductivity/Resistivity/TDS Difference
Parts Rinsing
Steam Power Measurements
Softener Monitor
January UDA2182 Universal Dual Analyzer Product Manual 215
Set cal factor and calibration trim for ideal conditions
Calculations for conductivity, resistivity, and TDS
Concentration values
Data for Concentration Range Measurements
15.8Appendix G Noise Testing, Dissolved Oxygen Application
Hints for Reducing Noise
15.9Appendix H do Probe and Analyzer Tests
Check for probe membrane leakage
Check that analyzer is working
January UDA2182 Universal Dual Analyzer Product Manual 221
Temperature
Pressure
Salinity
Faradaic Currents
Residual Currents
Electrode Conditioning Currents
Charging Currents
Sulfite Based Zero Testing
Faradaic Interferences
Dissolved Oxygen Solubility vs. Temperature
15.12Appendix K Percent Saturation Readout
15.13Appendix L Leak Detection in PPB Applications
Oxygen Measurement Procedure
Equipment Needed
To Calculate True Value
Example Calculation
Typical Probe Installation
230
15.16Appendix O Auto Clean and Auto Cal Examples
Automatic Cleaning and Calibration
Auto Clean Setup
10 Auto Cal Setup
Automatic Calibration of ppb Dissolved Oxygen Probe
Appendix P AutoClean and AutoCal Theory and Piping
AutoClean Sequence and Piping
11 Automatic Electrode Wash Setup
AutoCal Sequence and Piping
12 Rinse and One-Point Calibration
Two-Point AutoCal Operation
238
Index
Conductivity Conductivity Calibration
January UDA2182 Universal Dual Analyzer Product Manual 241
Power Supply/Analog Output/Relay Output Card...132
Y, Z
244
January UDA2182 Universal Dual Analyzer Product Manual 245
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