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Honeywell UDA2182 manual Softener Monitor, Steam Power Measurements

Models: UDA2182

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Appendices

Softener Monitor

Softener monitoring by conductivity ratio gives a continuous indication of performance. Sodium is typically more conductive than the hardness minerals it displaces, yielding a higher conductivity at the outlet. A ratio approaching 1 indicates that hardness ions are breaking through and that regeneration is needed.

(HARD) WATER SUPPLY	CELL 2

CELL 1	(SOFT) TREATED WATER

Softening Ratio =	Cell1	Typical Ratio Range is 1 to 1.25
	Cell2

Steam Power Measurements

The three conductivity measurements in power plants relate to water chemistry parameters as follows:

•Specific conductivity -- chemical treatment level

•Cation conductivity -- total anion contaminants

•Degassed conductivity -- non-volatile anion contaminants

•Cation minus degassed conductivities -- carbon dioxide

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UDA2182 Universal Dual Analyzer Product Manual

January 2009

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Honeywell UDA2182 manual Softener Monitor, Steam Power Measurements

Contents

UDA2182 Universal Dual Analyzer Product Manual JanuaryWARRANTY/REMEDY Copyright 2008 by Honeywell Revision JanuaryWorld Wide Web AbstractContacts TelephoneSymbol Definitions Symbol DefinitionContents 100 114 136189 178185 191239 Tables Figures Resetting ORP Offset Introduction OverviewInfrared Communications OutputsRelays Communications Card OptionalFeatures Diagnostic/Failsafe Outputs Password protectionAuto Clean/Auto Cal High Noise ImmunitySpecifications SpecificationsUDA2182 Universal Dual Analyzer Resistive Load Rating 4A, 120/240 Vac CE Conformity Europe Declaration of ConformitySpecifications Introduction Unpacking, Preparation, and MountingWhat’s in this section? Mounting Procedure Procedure for Unpacking and Preparing the UDA2182Unpacking and Preparing Step ActionPanel Mounting Dimensions Panel CutoutRear Panel Support Plate Dimensions Pipe Mounting Dimensions not to scale Pipe MountingWall Mounting Dimensions Wall Mounting Dimensions not to scalePower Wiring Wiring for immunity compliance General Wiring PracticesSafety precaution Avoid damage to componentsPower Wiring Considerations Installing Power WiringDisengage from the terminal boards Power Wiring Operating the Analyzer Analyzer Overview UDA2182 Operator Interface all display items shownKey Key NavigationFunction of Keys FunctionDisplays Overview Values Online Functions Display Details FunctionsProcess Variable Status MessagesInput Displays Two Input DisplayOverview PID DisplaysSelecting Control Display Changing Parameters on the PID Display To access the PID Parameters. You will seeTo access the value or selection of each Changing PID Parameters on the DisplayAccess to Auto Cycle Displays Auto Cycle DisplaysHow it works DisplaysCycle Start Src Hold ActiveProbe Transit Cycle IntervalManual Starting/Stopping the Auto Cycle To access the Auto Cycle Operator Panel. You will seeManually Starting/Stopping the Auto Cycle Step AC n Extract Rinse Cal Output Hold State EnabledAuto Cycle Fail ConditionPharmacopoeia Test Procedure Pharma DisplayAccess to Pharma Display Pharma Display screen example DisplaysTo select Test µS/cm After Stage 2 is selected Selecting the Pharma Test on DisplayTo select Test pH After Stage 3 is selected Pharma Warning and Fail Signal Cation Calc Display UDA for Cation and Degassed CO2 How it worksPH Calculation from Specific and Cation Conductivity Setup Degassed CO2Calibration Access to Cation Display5 CO2 by Degassed Conductivity Troubleshooting Check pH Electrode System10Status Display Access to Status DisplaysPID Alarm Status Display DetailsLevels Input StatusOutput Relay StatesVariables Output of the Switch and Function Generator blocksAux Values Comm StatusMACaddr Hi and MACaddr Low is the MAC address ConfiguredStatus Parameter Status Definition Display Read Only Auto CyclingAvailable only if both units of measure between Event History Access to Event History DisplaysSetup Chg 04.19 Alarm 1 On 03.15 Hold On Power On 03.09 Press Until you seeClear Event History Features 12Process Instrument Explorer SoftwareInfrared communications Serial port provides Modbus CommunicationsSummary Ethernet port providesConfiguration UDA2182 Block Diagram UDA2182 Block DiagramAccessing the Main Menu Main Setup MenuSetup Group Overview Configuration Basic Configuration Procedure General Rules for EditingBasic Configuration Procedure EnterExit Signal Sources Analog and Digital Signal SourcesSignal Type Applies Source to Selections Analog Signal Sources Analog Signal Description DefinitionDigital Signal Sources Digital Signal Description DefinitionOut 2 Fault DgtlVar Accessing Inputs Menu Inputs ConfigurationInput Configuration None default Default = 77ºFDefault = 25ºC Default =Following important differences Sub-menu Parameter8550 Ω Therm Default to Cell Const Cell Const 0 Cond NIST-default +ISO-Default + Cond mS/mSelection Range Setting Only PV Type 000defaultNaCl default H2SO4Pharma Timer begins to count down from Default = NoneDefault 10.000 Configured minutes value set here. When the Timer5000Ω Therm Input Do ConcenOxygen do concentration or percent saturation ManualDefault = 20.000 Accessing Outputs Menu Outputs ConfigurationOutputs Configuration Parameters in engineering units Parameters in %Relays Configuration Overview Accessing Relays MenuRelays Configuration Frequency ON/OFF Pulse Output Alarms Configuration Range Switch using Math, Monitor, and Switch BlocksAlarms Configuration Accessing Alarms MenuHigh default Accessing Monitors Menu 10Monitors ConfigurationMonitors Configuration For Low Monitor 11Math Configuration Accessing Math Menu10 Math Configuration Linear defaultLogic Configuration Accessing Logic Menu11 Logic Configuration LatchSwitch Auxiliary ConfigurationFunc Gen Function Generator 12 Auxiliary Configuration Accessing Auxiliary MenuSub-menu Parameter Selection or Range of Setting 99999 to 999999 Default= Using Auto/Manual Switch PID Control ConfigurationPID Tracking versus Manual Mode PID TrackingConfiguration PIDnAlarms Table Accessing Control MenuPIDn Config Table 13 PID ConfigurationManualdefault Pida defaultReverse default Failsafe defaultEnable default 9999 to14 PID Tuning PID 2 Tune Disable defaultNo Alarm default 15 PID AlarmsPID 2 Alarms Same as Alarm 1 Setpoint 1 Type Setpoint No Alarm defaultAuto Cycle 1 or Auto Cycle Auto Cycling ConfigurationAccessing Auto Cycle Menu Input Board Type Auto Cycle OperationAuto Cycling Configuration 16 Auto Cycling Configuration OffdefaultTo 59 default = To 28 default =Default = Sunday To 31 default = To 100default =Selection Setting Resume Dly Mins PH Auto Cycling Configuration Example17 Example Auto Cycling Configuration for pH EnableResume Dly Mins 18 Variables Configuration Variables ConfigurationAccessing Variables Menu AnalogAccessing Communication Menu 17Communication Configuration19 Communication Configuration Ethernet Status displayAccessing Maintenance Menu Maintenance Configuration20 Maintenance Configuration Unit Identification Loops defaultNo default Option ID NumberFeet default Nist defaultAWG default ISO/NIST factorDefault Honeywell Default UDA2182Off default Hour defaultAM default Tag NamesOutput action occurs when the Enter key is Inputs and Outputs Wiring Immunity compliance Avoiding interference Recommended maximum wire size Recommended Maximum Wire SizeShielded wiring for locations with interference ReferencesAccessing the terminals Inputs and OutputsWiring terminals and board location Wiring Terminals and board Location ProcedureProcedure for installing Input and Output wiring Direct pH/ORP Input Wiring Diagrams DurafetDurafet Glass Meredian Terminal Designations for Meredian II ElectrodeORP HPW7000 Terminal Designations for HPW7000 SystemHB Series pH or ORP Terminal Designations for HB Series pH or ORPGreen Glass Meredian External Preamp1Blue BlackDurafet II External Preamp RTH 3rd Wire+ 10 Volt Supply Durafet II Cap Adapter Durafet III Cap Adapter Conductivity Brown BlueDissolved Oxygen Ground screwTo chassis ground screw Clear Wire to chassisCable shield Violet YellowCommunications Card RJ45 Ethernet Connection RS 485 ConnectionPower Supply/Analog Output/Relay Output Card OutputsOption Card 20 Terminal Designations for Option BoardInput Calibration Calibration Menu Accessing the Main Calibration Menu and sub-menusInput PV Cal Input Temp Cal Output Cal Cal History PH/ORP Calibration PH/ORP and Conductivity OverviewConductivity Recommendations for Successful Measurement and Calibration Selection and care of electrode system or cell essentialUsing the restart screen PH CalibrationCalibrating pH Electrodes Using Automatic Buffer recognition Calibration functions Standard pH Buffer ValuesPress NIST/USP defaultStep Action Screen Use To select Input PV Cal EnterAuto Buffer Cal Press Enter when stableStep Action Screen Press Enter Place probe in BufferBuffering Method of Calibrating pH Electrodes Buffer 2 stability checkInput PV Cal Enter Procedure for Buffering Method of Calibrating pH ElectrodesStep Action Screen Press Buffer CalPress Enter when stable Procedure for Sample Method of Calibrating pH Electrodes Sample Method of Calibrating pH ElectrodesSpecial instructions for high-purity water applications Sample CalPlace probe in Sample Change to Sample ValueResetting pH Offset and pH Slope ORP Calibration Using Reference Solution ORP CalibrationProcedure This will standardize the unit ORP Calibration Using Voltage Input Procedure for Calibrating ORP Analyzer Using Voltage InputPress Reset ORP Offset Viewing and Resetting ORP OffsetSample Cal ORP Offset Conductivity Calibration Entering the Cal Factor for each cell IntroductionDetermining TDS conversion factor Out-of range-values forced to closest limitPerforming Calibration Trim Introduction Conductivity of Potassium Chloride Solutions at 25 C Concentration M Conductivity microSiemens Per cmError Messages Resetting Calibration Trim Sample Cal Cal Trim1.00Input PV Cal Enter Press 10 Procedure for Sample Method of Calibrating Cation pHCation pH Calibration Cation pHTo recalibrate, press Enter Cal CompleteEnter = recal, Exit = exit Resetting pH Offset Sample Cal PH Offset0.00Dissolved Oxygen Calibration Do’s and Don’ts for Dissolved Oxygen CalibrationUse To select Input 1 or 2 do Cal Enter Air CalEnter Cal stability check Press Enter when readyEnter Place probe in air Wait for cal completeJanuary UDA2182 Universal Dual Analyzer Product Manual 169 Exit to cancel Enter to save when the valueEnter Place probe in sample 13 Calibrating the Integral Pressure Sensor Calibrating the Integral Pressure Sensor IntroductionPressure Cal Test initiation Running a Probe Bias Scan IntroductionPressure Sensor Cal 55V 80μA 240 160 ΜA 00 0.2 0.4 0.6 0.8 Display GraphInterpretation of figure shown above is as follows Procedure 14 Running a Probe Bias Scan January UDA2182 Universal Dual Analyzer Product Manual 175 176 Resetting Pressure Offset or Bias Volts IN1 do CALOutputs Calibration Output Calibration Required equipment180 Procedure Procedure for Calibrating Analyzer Outputs Use To select An Analog Output to be Calibrated Enter Process Step Action Screen Use To selectMA Offset and repeat CaseViewing and resetting 20mA and 4mA Offset Resetting Output 1 Offsets exampleTemperature Input Calibration 10.1OverviewProcedure Procedure for Calibrating the Temperature Inputs Temperature Input CalibrationInput Temp Cal Enter Limit is ± 5ºC ± 9ºF Viewing and resetting Temperature Offset Resetting temperature offsetCalibration History Overview Calibration Records Cal History itemsClear Calibration History Diagnostics and Messages 12.1OverviewStatus Messages Measurement ErrorsSystem Status Messages = 1 orProbe Calibration Diagnostics Calibration DiagnosticsPH/ORP/DO Auto Cycle Fail Messages Auto Cycle Fail MessagesFail Message Reason Fail Condition 12.5Pharma Fail MessagesPharma Fail Messages Status ConditionEthernet and Communications 13.1OverviewAccessories and Replacement Parts List 14.1OverviewPart Numbers Part NumbersKit/Part Number Description Quantity Table of Contents AppendicesExample of a Conductivity Loop January UDA2182 Universal Dual Analyzer Product Manual 201 Ft of 18 AWG coax January UDA2182 Universal Dual Analyzer Product Manual 203 Appendix C Cyanide Waste Treatment Uses of cyanide solutionsTechnique for cyanide destruction Raise pH and oxidize cyanide First Stage of Cyanide DestructionTitration curve Second Stage of Cyanide Destruction Importance of pH controlReliable measurement with gold electrode Neutralize and further oxidize cyanateBatch Treatment ORP Potential a Measure of Status of ReactionCorrosion inhibition 15.5Appendix D Chrome Waste TreatmentUse of Chromates Necessity for removal of chromium ion from wastewaterFirst Stage of Chrome Removal Lower pH and add reducing agentSecond Stage of Chrome Removal ORP Potential a Measure of StatusJanuary UDA2182 Universal Dual Analyzer Product Manual 211 Reverse Osmosis Appendix E Two-cell ApplicationsIon Exchange Conductivity/Resistivity/TDS DifferenceParts Rinsing Steam Power Measurements Softener MonitorJanuary UDA2182 Universal Dual Analyzer Product Manual 215 Set cal factor and calibration trim for ideal conditions Calculations for conductivity, resistivity, and TDSConcentration values Data for Concentration Range Measurements15.8Appendix G Noise Testing, Dissolved Oxygen Application Hints for Reducing Noise15.9Appendix H do Probe and Analyzer Tests Check for probe membrane leakageCheck that analyzer is working January UDA2182 Universal Dual Analyzer Product Manual 221 Pressure TemperatureSalinity Electrode Conditioning Currents Faradaic CurrentsResidual Currents Charging CurrentsSulfite Based Zero Testing Faradaic InterferencesDissolved Oxygen Solubility vs. Temperature 15.12Appendix K Percent Saturation Readout15.13Appendix L Leak Detection in PPB Applications Oxygen Measurement Procedure Equipment NeededTo Calculate True Value Example CalculationTypical Probe Installation 230 15.16Appendix O Auto Clean and Auto Cal Examples Automatic Cleaning and CalibrationAuto Clean Setup 10 Auto Cal Setup Automatic Calibration of ppb Dissolved Oxygen ProbeAppendix P AutoClean and AutoCal Theory and Piping AutoClean Sequence and Piping11 Automatic Electrode Wash Setup AutoCal Sequence and Piping12 Rinse and One-Point Calibration Two-Point AutoCal Operation 238 Index Conductivity Conductivity Calibration January UDA2182 Universal Dual Analyzer Product Manual 241 Power Supply/Analog Output/Relay Output Card...132 Y, Z 244 January UDA2182 Universal Dual Analyzer Product Manual 245 Asia Pacific