Appendices

Batch Treatment

Sequence of steps

Continuous treatment is shown in Figure 15-3. However, all of the reactions can be achieved with semi-automatic batch control. Only a single tank with a pH controller and an ORP controller are required. The steps are sequenced, and the pH and ORP setpoints are changed to give the same results as for the continuous treatment. Caustic is added to raise pH to 11; then hypochlorite is added to raise the ORP potential to about +450 mV while more caustic is added as required to maintain 11 pH.

WARNING

Failure to comply with these instructions could result in death or serious injury.

An interlock must be provided to prevent the addition of acid before the positive oxidation of ALL cyanide. Failure to observe this precaution can result in the generation of highly toxic hydrogen cyanide.

Then the acid can be added to neutralize the batch and further oxidation will complete the cyanate-to-carbonate conversion. A settling period can then be used to remove solids, or the batch can be pumped directly to another settling tank or pond.

ORP Potential a Measure of Status of Reaction

Cyanide is reducing ion

An oxidation-reduction reaction involves the transfer of electrons from the ion being oxidized to the oxidizing agent. In cyanide destruction, chlorine or hypochlorite accepts electrons from the cyanide, oxidizing it, while simultaneously the hypochlorite is reduced to chloride. ORP potential is a measure of the status of the oxidation-reduction reaction; i.e., the gold electrode detects the solution’s ability to accept or donate electrons. The hypochlorite, an oxidizing ion, accepts electrons, which makes the electrode more positive. The cyanide, a reducing ion, provides electrons and makes the electrode more negative. The net electrode potential is related to the ratio of concentrations of reducing and oxidizing ions in the solution.

Potential cannot be used as monitor of effluent

This electrode potential is extremely sensitive in measuring the degree of treatment in the reaction tank. However, it cannot be related to a definite concentration of a cyanide or cyanate; therefore it cannot be used as a monitor of final effluent concentration.

Importance of clean electrode

Reliable ORP measurement requires a very clean metal electrode surface. Routinely clean the electrodes with a soft cloth, dilute acids, and/or cleaning agents to promote fast response.

January 2009

UDA2182 Universal Dual Analyzer Product Manual

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Honeywell UDA2182 manual Batch Treatment, ORP Potential a Measure of Status of Reaction