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Honeywell manual January UDA2182 Universal Dual Analyzer Product Manual 215

Models: UDA2182

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Appendices

SPECIFIC

CONDUCTIVITY

SAMPLE CELL 1

UDA2182

ANALYZER

CATION

EXCHANGER

CATION

CONDUCTIVITY

CELL 2

SPECIFIC

CONDUCTIVITY CATION CONDUCTIVITY

UDA2182

ANALYZER

SAMPLE

CELL 1

CATION

EXCHANGER

DEGASSED

CONDUCTIVITY

UDA2182 (ANIONS)

ANALYZER

CARBON DIOXIDE

BY CALCULATION

CELL 2

REBOILER

Sodium Hydroxide and Hydrochloric Acid Concentration Measurements

The measurement range of sodium hydroxide by conductivity is limited by temperature. The conductivity is limited by temperature. The conductivity of sodium hydroxide reaches a maximum value near 14% at 0º C and 29% at 100º C. Near the maximum there is poor resolution and no reliable way to know which side of the peak is being measured. Therefore, the UDA2182 measurement range is restricted by temperature to assure reliable values. Maximum concentrations are 10% at 0º C, 13% at 25º C and 20% at 75º C and above, with linear interpolation between these points. Operation above these limits gives a flashing display.

The measurement range of hydrochloric acid is restricted to less than 15.5% above 40º C and less than 18% below 40º C.

January 2009

UDA2182 Universal Dual Analyzer Product Manual

215

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Honeywell manual January UDA2182 Universal Dual Analyzer Product Manual 215

Contents

January UDA2182 Universal Dual Analyzer Product ManualCopyright 2008 by Honeywell Revision January WARRANTY/REMEDYTelephone AbstractContacts World Wide WebSymbol Definition Symbol DefinitionsContents 100 136 114191 178185 189239 Tables Figures Resetting ORP Offset Overview IntroductionCommunications Card Optional OutputsRelays Infrared CommunicationsFeatures High Noise Immunity Password protectionAuto Clean/Auto Cal Diagnostic/Failsafe OutputsUDA2182 Universal Dual Analyzer SpecificationsSpecifications Resistive Load Rating 4A, 120/240 Vac Declaration of Conformity CE Conformity EuropeSpecifications What’s in this section? Unpacking, Preparation, and MountingIntroduction Step Action Procedure Procedure for Unpacking and Preparing the UDA2182Unpacking and Preparing MountingPanel Cutout Panel Mounting DimensionsRear Panel Support Plate Dimensions Pipe Mounting Pipe Mounting Dimensions not to scaleWall Mounting Dimensions not to scale Wall Mounting DimensionsPower Wiring Avoid damage to components General Wiring PracticesSafety precaution Wiring for immunity complianceInstalling Power Wiring Power Wiring ConsiderationsDisengage from the terminal boards Power Wiring Operating the Analyzer UDA2182 Operator Interface all display items shown Analyzer OverviewFunction Key NavigationFunction of Keys KeyDisplays Overview Status Messages Online Functions Display Details FunctionsProcess Variable ValuesTwo Input Display Input DisplaysSelecting Control Display PID DisplaysOverview Changing PID Parameters on the Display To access the PID Parameters. You will seeTo access the value or selection of each Changing Parameters on the PID DisplayAuto Cycle Displays Access to Auto Cycle DisplaysDisplays How it worksCycle Interval Hold ActiveProbe Transit Cycle Start SrcManually Starting/Stopping the Auto Cycle To access the Auto Cycle Operator Panel. You will seeManual Starting/Stopping the Auto Cycle Condition Output Hold State EnabledAuto Cycle Fail Step AC n Extract Rinse CalPharma Display Pharmacopoeia Test ProcedurePharma Display screen example Displays Access to Pharma DisplayTo select Test pH After Stage 3 is selected Selecting the Pharma Test on DisplayTo select Test µS/cm After Stage 2 is selected Pharma Warning and Fail Signal UDA for Cation and Degassed CO2 How it works Cation Calc DisplayDegassed CO2 PH Calculation from Specific and Cation Conductivity Setup5 CO2 by Degassed Conductivity Access to Cation DisplayCalibration Check pH Electrode System TroubleshootingStatus Display Details Access to Status DisplaysPID Alarm 10Status DisplayRelay States Input StatusOutput LevelsComm Status Output of the Switch and Function Generator blocksAux Values VariablesAuto Cycling ConfiguredStatus Parameter Status Definition Display Read Only MACaddr Hi and MACaddr Low is the MAC addressAvailable only if both units of measure between Press Until you see Access to Event History DisplaysSetup Chg 04.19 Alarm 1 On 03.15 Hold On Power On 03.09 Event HistoryClear Event History 12Process Instrument Explorer Software FeaturesInfrared communications Ethernet port provides Modbus CommunicationsSummary Serial port providesConfiguration UDA2182 Block Diagram UDA2182 Block DiagramSetup Group Overview Main Setup MenuAccessing the Main Menu Configuration General Rules for Editing Basic Configuration ProcedureEnter Basic Configuration ProcedureExit Signal Type Applies Source to Selections Analog and Digital Signal SourcesSignal Sources Analog Signal Description Definition Analog Signal SourcesDigital Signal Description Definition Digital Signal SourcesOut 2 Fault DgtlVar Input Configuration Inputs ConfigurationAccessing Inputs Menu Default = Default = 77ºFDefault = 25ºC None default8550 Ω Therm Sub-menu ParameterFollowing important differences Default to Cell Const Cell Const 0 Cond mS/m NIST-default +ISO-Default + CondOnly PV Type 000default Selection Range SettingH2SO4 NaCl defaultConfigured minutes value set here. When the Timer Default = NoneDefault 10.000 Pharma Timer begins to count down fromManual Input Do ConcenOxygen do concentration or percent saturation 5000Ω ThermDefault = 20.000 Outputs Configuration Outputs ConfigurationAccessing Outputs Menu Parameters in % Parameters in engineering unitsAccessing Relays Menu Relays Configuration OverviewRelays Configuration Frequency ON/OFF Pulse Output Range Switch using Math, Monitor, and Switch Blocks Alarms ConfigurationHigh default Accessing Alarms MenuAlarms Configuration Monitors Configuration 10Monitors ConfigurationAccessing Monitors Menu For Low Monitor Accessing Math Menu 11Math ConfigurationLinear default 10 Math ConfigurationAccessing Logic Menu Logic ConfigurationLatch 11 Logic ConfigurationFunc Gen Function Generator Auxiliary ConfigurationSwitch Sub-menu Parameter Selection or Range of Setting Accessing Auxiliary Menu12 Auxiliary Configuration 99999 to 999999 Default= PID Tracking PID Control ConfigurationPID Tracking versus Manual Mode Using Auto/Manual SwitchConfiguration 13 PID Configuration Accessing Control MenuPIDn Config Table PIDnAlarms TableFailsafe default Pida defaultReverse default Manualdefault9999 to Enable defaultPID 2 Tune Disable default 14 PID TuningPID 2 Alarms 15 PID AlarmsNo Alarm default Setpoint No Alarm default Same as Alarm 1 Setpoint 1 TypeInput Board Type Auto Cycle Operation Auto Cycling ConfigurationAccessing Auto Cycle Menu Auto Cycle 1 or Auto CycleOffdefault Auto Cycling Configuration 16 Auto Cycling ConfigurationTo 100default = To 28 default =Default = Sunday To 31 default = To 59 default =Enable PH Auto Cycling Configuration Example17 Example Auto Cycling Configuration for pH Selection Setting Resume Dly MinsResume Dly Mins Analog Variables ConfigurationAccessing Variables Menu 18 Variables Configuration19 Communication Configuration 17Communication ConfigurationAccessing Communication Menu Status display Ethernet20 Maintenance Configuration Maintenance ConfigurationAccessing Maintenance Menu Option ID Number Loops defaultNo default Unit IdentificationISO/NIST factor Nist defaultAWG default Feet defaultDefault UDA2182 Default HoneywellTag Names Hour defaultAM default Off defaultOutput action occurs when the Enter key is Inputs and Outputs Wiring Immunity compliance References Recommended maximum wire size Recommended Maximum Wire SizeShielded wiring for locations with interference Avoiding interferenceInputs and Outputs Accessing the terminalsWiring Terminals and board Location Procedure Wiring terminals and board locationProcedure for installing Input and Output wiring Durafet Direct pH/ORP Input Wiring DiagramsDurafet Terminal Designations for Meredian II Electrode Glass MeredianORP Terminal Designations for HPW7000 System HPW7000Terminal Designations for HB Series pH or ORP HB Series pH or ORPBlack Glass Meredian External Preamp1Blue Green+ 10 Volt Supply RTH 3rd WireDurafet II External Preamp Durafet II Cap Adapter Durafet III Cap Adapter Brown Blue ConductivityGround screw Dissolved OxygenYellow Wire to chassisCable shield Violet To chassis ground screw ClearRJ45 Ethernet Connection RS 485 Connection Communications CardOutputs Power Supply/Analog Output/Relay Output Card20 Terminal Designations for Option Board Option CardInput Calibration Input PV Cal Input Temp Cal Output Cal Cal History Accessing the Main Calibration Menu and sub-menusCalibration Menu Conductivity PH/ORP and Conductivity OverviewPH/ORP Calibration Selection and care of electrode system or cell essential Recommendations for Successful Measurement and CalibrationPH Calibration Using the restart screenCalibrating pH Electrodes Using Automatic Buffer recognition Standard pH Buffer Values Calibration functionsUse To select Input PV Cal Enter NIST/USP defaultStep Action Screen PressPlace probe in Buffer Press Enter when stableStep Action Screen Press Enter Auto Buffer CalBuffer 2 stability check Buffering Method of Calibrating pH ElectrodesBuffer Cal Procedure for Buffering Method of Calibrating pH ElectrodesStep Action Screen Press Input PV Cal EnterPress Enter when stable Sample Method of Calibrating pH Electrodes Procedure for Sample Method of Calibrating pH ElectrodesChange to Sample Value Sample CalPlace probe in Sample Special instructions for high-purity water applicationsResetting pH Offset and pH Slope ORP Calibration ORP Calibration Using Reference SolutionProcedure This will standardize the unit Procedure for Calibrating ORP Analyzer Using Voltage Input ORP Calibration Using Voltage InputPress Sample Cal ORP Offset Viewing and Resetting ORP OffsetReset ORP Offset Entering the Cal Factor for each cell Introduction Conductivity CalibrationOut-of range-values forced to closest limit Determining TDS conversion factorPerforming Calibration Trim Introduction Concentration M Conductivity microSiemens Per cm Conductivity of Potassium Chloride Solutions at 25 CError Messages Sample Cal Cal Trim1.00 Resetting Calibration TrimCation pH 10 Procedure for Sample Method of Calibrating Cation pHCation pH Calibration Input PV Cal Enter PressEnter = recal, Exit = exit Cal CompleteTo recalibrate, press Enter Sample Cal PH Offset0.00 Resetting pH OffsetDo’s and Don’ts for Dissolved Oxygen Calibration Dissolved Oxygen CalibrationAir Cal Use To select Input 1 or 2 do Cal EnterWait for cal complete Press Enter when readyEnter Place probe in air Enter Cal stability checkJanuary UDA2182 Universal Dual Analyzer Product Manual 169 Enter Place probe in sample Enter to save when the valueExit to cancel Pressure Cal Calibrating the Integral Pressure Sensor Introduction13 Calibrating the Integral Pressure Sensor Pressure Sensor Cal Running a Probe Bias Scan IntroductionTest initiation Interpretation of figure shown above is as follows Display Graph55V 80μA 240 160 ΜA 00 0.2 0.4 0.6 0.8 Procedure 14 Running a Probe Bias Scan January UDA2182 Universal Dual Analyzer Product Manual 175 176 IN1 do CAL Resetting Pressure Offset or Bias VoltsOutputs Calibration Required equipment Output Calibration180 Procedure Procedure for Calibrating Analyzer Outputs Use To select An Analog Output to be Calibrated Enter Case Step Action Screen Use To selectMA Offset and repeat ProcessResetting Output 1 Offsets example Viewing and resetting 20mA and 4mA Offset10.1Overview Temperature Input CalibrationInput Temp Cal Enter Temperature Input CalibrationProcedure Procedure for Calibrating the Temperature Inputs Limit is ± 5ºC ± 9ºF Resetting temperature offset Viewing and resetting Temperature OffsetCalibration Records Cal History items Calibration History OverviewClear Calibration History 12.1Overview Diagnostics and Messages= 1 or Measurement ErrorsSystem Status Messages Status MessagesPH/ORP/DO Calibration DiagnosticsProbe Calibration Diagnostics Fail Message Reason Auto Cycle Fail MessagesAuto Cycle Fail Messages Status Condition 12.5Pharma Fail MessagesPharma Fail Messages Fail Condition13.1Overview Ethernet and Communications14.1Overview Accessories and Replacement Parts ListKit/Part Number Description Quantity Part NumbersPart Numbers Appendices Table of ContentsExample of a Conductivity Loop January UDA2182 Universal Dual Analyzer Product Manual 201 Ft of 18 AWG coax January UDA2182 Universal Dual Analyzer Product Manual 203 Technique for cyanide destruction Uses of cyanide solutionsAppendix C Cyanide Waste Treatment Titration curve First Stage of Cyanide DestructionRaise pH and oxidize cyanide Neutralize and further oxidize cyanate Importance of pH controlReliable measurement with gold electrode Second Stage of Cyanide DestructionORP Potential a Measure of Status of Reaction Batch TreatmentNecessity for removal of chromium ion from wastewater 15.5Appendix D Chrome Waste TreatmentUse of Chromates Corrosion inhibitionLower pH and add reducing agent First Stage of Chrome RemovalORP Potential a Measure of Status Second Stage of Chrome RemovalJanuary UDA2182 Universal Dual Analyzer Product Manual 211 Conductivity/Resistivity/TDS Difference Appendix E Two-cell ApplicationsIon Exchange Reverse OsmosisParts Rinsing Softener Monitor Steam Power MeasurementsJanuary UDA2182 Universal Dual Analyzer Product Manual 215 Calculations for conductivity, resistivity, and TDS Set cal factor and calibration trim for ideal conditionsData for Concentration Range Measurements Concentration valuesHints for Reducing Noise 15.8Appendix G Noise Testing, Dissolved Oxygen ApplicationCheck for probe membrane leakage 15.9Appendix H do Probe and Analyzer TestsCheck that analyzer is working January UDA2182 Universal Dual Analyzer Product Manual 221 Salinity TemperaturePressure Charging Currents Faradaic CurrentsResidual Currents Electrode Conditioning CurrentsFaradaic Interferences Sulfite Based Zero Testing15.12Appendix K Percent Saturation Readout Dissolved Oxygen Solubility vs. Temperature15.13Appendix L Leak Detection in PPB Applications Equipment Needed Oxygen Measurement ProcedureExample Calculation To Calculate True ValueTypical Probe Installation 230 Automatic Cleaning and Calibration 15.16Appendix O Auto Clean and Auto Cal ExamplesAuto Clean Setup Automatic Calibration of ppb Dissolved Oxygen Probe 10 Auto Cal SetupAutoClean Sequence and Piping Appendix P AutoClean and AutoCal Theory and PipingAutoCal Sequence and Piping 11 Automatic Electrode Wash Setup12 Rinse and One-Point Calibration Two-Point AutoCal Operation 238 Index Conductivity Conductivity Calibration January UDA2182 Universal Dual Analyzer Product Manual 241 Power Supply/Analog Output/Relay Output Card...132 Y, Z 244 January UDA2182 Universal Dual Analyzer Product Manual 245 Asia Pacific