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Honeywell manual January UDA2182 Universal Dual Analyzer Product Manual 201

Models: UDA2182

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Appendices

Since the analyzer only allows entry of one wire gauge type, we allow for the worst-case condition by dividing the total resistance by the resistance per thousand feet of the higher resistance gauge wire. In our example this would be:

4.0 ohms ⎟ 6.4 ohms per thousand feet of 18 AWG wire = 625 feet

Therefore, in our example we would use the procedure in Table 6-5, and specify the wire gauge as 18 AWG and the length as 625 feet.

January 2009

UDA2182 Universal Dual Analyzer Product Manual

201

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Honeywell manual January UDA2182 Universal Dual Analyzer Product Manual 201

Contents

January UDA2182 Universal Dual Analyzer Product ManualCopyright 2008 by Honeywell Revision January WARRANTY/REMEDYContacts AbstractWorld Wide Web TelephoneSymbol Definition Symbol DefinitionsContents 100 136 114185 178189 191239 Tables Figures Resetting ORP Offset Overview IntroductionRelays OutputsInfrared Communications Communications Card OptionalFeatures Auto Clean/Auto Cal Password protectionDiagnostic/Failsafe Outputs High Noise ImmunitySpecifications SpecificationsUDA2182 Universal Dual Analyzer Resistive Load Rating 4A, 120/240 Vac Declaration of Conformity CE Conformity EuropeSpecifications Unpacking, Preparation, and Mounting IntroductionWhat’s in this section? Unpacking and Preparing Procedure Procedure for Unpacking and Preparing the UDA2182Mounting Step ActionPanel Cutout Panel Mounting DimensionsRear Panel Support Plate Dimensions Pipe Mounting Pipe Mounting Dimensions not to scaleWall Mounting Dimensions not to scale Wall Mounting DimensionsPower Wiring Safety precaution General Wiring PracticesWiring for immunity compliance Avoid damage to componentsInstalling Power Wiring Power Wiring ConsiderationsDisengage from the terminal boards Power Wiring Operating the Analyzer UDA2182 Operator Interface all display items shown Analyzer OverviewFunction of Keys Key NavigationKey FunctionDisplays Overview Process Variable Online Functions Display Details FunctionsValues Status MessagesTwo Input Display Input DisplaysPID Displays OverviewSelecting Control Display To access the value or selection of each To access the PID Parameters. You will seeChanging Parameters on the PID Display Changing PID Parameters on the DisplayAuto Cycle Displays Access to Auto Cycle DisplaysDisplays How it worksProbe Transit Hold ActiveCycle Start Src Cycle IntervalTo access the Auto Cycle Operator Panel. You will see Manual Starting/Stopping the Auto CycleManually Starting/Stopping the Auto Cycle Auto Cycle Fail Output Hold State EnabledStep AC n Extract Rinse Cal ConditionPharma Display Pharmacopoeia Test ProcedurePharma Display screen example Displays Access to Pharma DisplaySelecting the Pharma Test on Display To select Test µS/cm After Stage 2 is selectedTo select Test pH After Stage 3 is selected Pharma Warning and Fail Signal UDA for Cation and Degassed CO2 How it works Cation Calc DisplayDegassed CO2 PH Calculation from Specific and Cation Conductivity SetupAccess to Cation Display Calibration5 CO2 by Degassed Conductivity Check pH Electrode System TroubleshootingPID Alarm Access to Status Displays10Status Display Status Display DetailsOutput Input StatusLevels Relay StatesAux Values Output of the Switch and Function Generator blocksVariables Comm StatusStatus Parameter Status Definition Display Read Only ConfiguredMACaddr Hi and MACaddr Low is the MAC address Auto CyclingAvailable only if both units of measure between Setup Chg 04.19 Alarm 1 On 03.15 Hold On Power On 03.09 Access to Event History DisplaysEvent History Press Until you seeClear Event History 12Process Instrument Explorer Software FeaturesInfrared communications Summary Modbus CommunicationsSerial port provides Ethernet port providesConfiguration UDA2182 Block Diagram UDA2182 Block DiagramMain Setup Menu Accessing the Main MenuSetup Group Overview Configuration General Rules for Editing Basic Configuration ProcedureEnter Basic Configuration ProcedureExit Analog and Digital Signal Sources Signal SourcesSignal Type Applies Source to Selections Analog Signal Description Definition Analog Signal SourcesDigital Signal Description Definition Digital Signal SourcesOut 2 Fault DgtlVar Inputs Configuration Accessing Inputs MenuInput Configuration Default = 25ºC Default = 77ºFNone default Default =Sub-menu Parameter Following important differences8550 Ω Therm Default to Cell Const Cell Const 0 ISO-Default + NIST-default +Cond Cond mS/mOnly PV Type 000default Selection Range SettingH2SO4 NaCl defaultDefault 10.000 Default = NonePharma Timer begins to count down from Configured minutes value set here. When the TimerOxygen do concentration or percent saturation Input Do Concen5000Ω Therm ManualDefault = 20.000 Outputs Configuration Accessing Outputs MenuOutputs Configuration Parameters in % Parameters in engineering unitsAccessing Relays Menu Relays Configuration OverviewRelays Configuration Frequency ON/OFF Pulse Output Range Switch using Math, Monitor, and Switch Blocks Alarms ConfigurationAccessing Alarms Menu Alarms ConfigurationHigh default 10Monitors Configuration Accessing Monitors MenuMonitors Configuration For Low Monitor Accessing Math Menu 11Math ConfigurationLinear default 10 Math ConfigurationAccessing Logic Menu Logic ConfigurationLatch 11 Logic ConfigurationAuxiliary Configuration SwitchFunc Gen Function Generator Accessing Auxiliary Menu 12 Auxiliary ConfigurationSub-menu Parameter Selection or Range of Setting 99999 to 999999 Default= PID Tracking versus Manual Mode PID Control ConfigurationUsing Auto/Manual Switch PID TrackingConfiguration PIDn Config Table Accessing Control MenuPIDnAlarms Table 13 PID ConfigurationReverse default Pida defaultManualdefault Failsafe default9999 to Enable defaultPID 2 Tune Disable default 14 PID Tuning15 PID Alarms No Alarm defaultPID 2 Alarms Setpoint No Alarm default Same as Alarm 1 Setpoint 1 TypeAccessing Auto Cycle Menu Auto Cycling ConfigurationAuto Cycle 1 or Auto Cycle Input Board Type Auto Cycle OperationOffdefault Auto Cycling Configuration 16 Auto Cycling ConfigurationDefault = Sunday To 31 default = To 28 default =To 59 default = To 100default =17 Example Auto Cycling Configuration for pH PH Auto Cycling Configuration ExampleSelection Setting Resume Dly Mins EnableResume Dly Mins Accessing Variables Menu Variables Configuration18 Variables Configuration Analog17Communication Configuration Accessing Communication Menu19 Communication Configuration Status display EthernetMaintenance Configuration Accessing Maintenance Menu20 Maintenance Configuration No default Loops defaultUnit Identification Option ID NumberAWG default Nist defaultFeet default ISO/NIST factorDefault UDA2182 Default HoneywellAM default Hour defaultOff default Tag NamesOutput action occurs when the Enter key is Inputs and Outputs Wiring Immunity compliance Shielded wiring for locations with interference Recommended maximum wire size Recommended Maximum Wire SizeAvoiding interference ReferencesInputs and Outputs Accessing the terminalsWiring Terminals and board Location Procedure Wiring terminals and board locationProcedure for installing Input and Output wiring Durafet Direct pH/ORP Input Wiring DiagramsDurafet Terminal Designations for Meredian II Electrode Glass MeredianORP Terminal Designations for HPW7000 System HPW7000Terminal Designations for HB Series pH or ORP HB Series pH or ORPBlue Glass Meredian External Preamp1Green BlackRTH 3rd Wire Durafet II External Preamp+ 10 Volt Supply Durafet II Cap Adapter Durafet III Cap Adapter Brown Blue ConductivityGround screw Dissolved OxygenCable shield Violet Wire to chassisTo chassis ground screw Clear YellowRJ45 Ethernet Connection RS 485 Connection Communications CardOutputs Power Supply/Analog Output/Relay Output Card20 Terminal Designations for Option Board Option CardInput Calibration Accessing the Main Calibration Menu and sub-menus Calibration MenuInput PV Cal Input Temp Cal Output Cal Cal History PH/ORP and Conductivity Overview PH/ORP CalibrationConductivity Selection and care of electrode system or cell essential Recommendations for Successful Measurement and CalibrationPH Calibration Using the restart screenCalibrating pH Electrodes Using Automatic Buffer recognition Standard pH Buffer Values Calibration functionsStep Action Screen NIST/USP defaultPress Use To select Input PV Cal EnterStep Action Screen Press Enter Press Enter when stableAuto Buffer Cal Place probe in BufferBuffer 2 stability check Buffering Method of Calibrating pH ElectrodesStep Action Screen Press Procedure for Buffering Method of Calibrating pH ElectrodesInput PV Cal Enter Buffer CalPress Enter when stable Sample Method of Calibrating pH Electrodes Procedure for Sample Method of Calibrating pH ElectrodesPlace probe in Sample Sample CalSpecial instructions for high-purity water applications Change to Sample ValueResetting pH Offset and pH Slope ORP Calibration ORP Calibration Using Reference SolutionProcedure This will standardize the unit Procedure for Calibrating ORP Analyzer Using Voltage Input ORP Calibration Using Voltage InputPress Viewing and Resetting ORP Offset Reset ORP OffsetSample Cal ORP Offset Entering the Cal Factor for each cell Introduction Conductivity CalibrationOut-of range-values forced to closest limit Determining TDS conversion factorPerforming Calibration Trim Introduction Concentration M Conductivity microSiemens Per cm Conductivity of Potassium Chloride Solutions at 25 CError Messages Sample Cal Cal Trim1.00 Resetting Calibration TrimCation pH Calibration 10 Procedure for Sample Method of Calibrating Cation pHInput PV Cal Enter Press Cation pHCal Complete To recalibrate, press EnterEnter = recal, Exit = exit Sample Cal PH Offset0.00 Resetting pH OffsetDo’s and Don’ts for Dissolved Oxygen Calibration Dissolved Oxygen CalibrationAir Cal Use To select Input 1 or 2 do Cal EnterEnter Place probe in air Press Enter when readyEnter Cal stability check Wait for cal completeJanuary UDA2182 Universal Dual Analyzer Product Manual 169 Enter to save when the value Exit to cancelEnter Place probe in sample Calibrating the Integral Pressure Sensor Introduction 13 Calibrating the Integral Pressure SensorPressure Cal Running a Probe Bias Scan Introduction Test initiationPressure Sensor Cal Display Graph 55V 80μA 240 160 ΜA 00 0.2 0.4 0.6 0.8Interpretation of figure shown above is as follows Procedure 14 Running a Probe Bias Scan January UDA2182 Universal Dual Analyzer Product Manual 175 176 IN1 do CAL Resetting Pressure Offset or Bias VoltsOutputs Calibration Required equipment Output Calibration180 Procedure Procedure for Calibrating Analyzer Outputs Use To select An Analog Output to be Calibrated Enter MA Offset and repeat Step Action Screen Use To selectProcess CaseResetting Output 1 Offsets example Viewing and resetting 20mA and 4mA Offset10.1Overview Temperature Input CalibrationTemperature Input Calibration Procedure Procedure for Calibrating the Temperature InputsInput Temp Cal Enter Limit is ± 5ºC ± 9ºF Resetting temperature offset Viewing and resetting Temperature OffsetCalibration Records Cal History items Calibration History OverviewClear Calibration History 12.1Overview Diagnostics and MessagesSystem Status Messages Measurement ErrorsStatus Messages = 1 orCalibration Diagnostics Probe Calibration DiagnosticsPH/ORP/DO Auto Cycle Fail Messages Auto Cycle Fail MessagesFail Message Reason Pharma Fail Messages 12.5Pharma Fail MessagesFail Condition Status Condition13.1Overview Ethernet and Communications14.1Overview Accessories and Replacement Parts ListPart Numbers Part NumbersKit/Part Number Description Quantity Appendices Table of ContentsExample of a Conductivity Loop January UDA2182 Universal Dual Analyzer Product Manual 201 Ft of 18 AWG coax January UDA2182 Universal Dual Analyzer Product Manual 203 Uses of cyanide solutions Appendix C Cyanide Waste TreatmentTechnique for cyanide destruction First Stage of Cyanide Destruction Raise pH and oxidize cyanideTitration curve Reliable measurement with gold electrode Importance of pH controlSecond Stage of Cyanide Destruction Neutralize and further oxidize cyanateORP Potential a Measure of Status of Reaction Batch TreatmentUse of Chromates 15.5Appendix D Chrome Waste TreatmentCorrosion inhibition Necessity for removal of chromium ion from wastewaterLower pH and add reducing agent First Stage of Chrome RemovalORP Potential a Measure of Status Second Stage of Chrome RemovalJanuary UDA2182 Universal Dual Analyzer Product Manual 211 Ion Exchange Appendix E Two-cell ApplicationsReverse Osmosis Conductivity/Resistivity/TDS DifferenceParts Rinsing Softener Monitor Steam Power MeasurementsJanuary UDA2182 Universal Dual Analyzer Product Manual 215 Calculations for conductivity, resistivity, and TDS Set cal factor and calibration trim for ideal conditionsData for Concentration Range Measurements Concentration valuesHints for Reducing Noise 15.8Appendix G Noise Testing, Dissolved Oxygen ApplicationCheck for probe membrane leakage 15.9Appendix H do Probe and Analyzer TestsCheck that analyzer is working January UDA2182 Universal Dual Analyzer Product Manual 221 Temperature PressureSalinity Residual Currents Faradaic CurrentsElectrode Conditioning Currents Charging CurrentsFaradaic Interferences Sulfite Based Zero Testing15.12Appendix K Percent Saturation Readout Dissolved Oxygen Solubility vs. Temperature15.13Appendix L Leak Detection in PPB Applications Equipment Needed Oxygen Measurement ProcedureExample Calculation To Calculate True ValueTypical Probe Installation 230 Automatic Cleaning and Calibration 15.16Appendix O Auto Clean and Auto Cal ExamplesAuto Clean Setup Automatic Calibration of ppb Dissolved Oxygen Probe 10 Auto Cal SetupAutoClean Sequence and Piping Appendix P AutoClean and AutoCal Theory and PipingAutoCal Sequence and Piping 11 Automatic Electrode Wash Setup12 Rinse and One-Point Calibration Two-Point AutoCal Operation 238 Index Conductivity Conductivity Calibration January UDA2182 Universal Dual Analyzer Product Manual 241 Power Supply/Analog Output/Relay Output Card...132 Y, Z 244 January UDA2182 Universal Dual Analyzer Product Manual 245 Asia Pacific