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Honeywell UDA2182 manual 230

Models: UDA2182

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Appendices

then the pressure at the sensor is four feet water-column below atmospheric pressure. Any fitting leaks at or beyond the flow adjustment valve will result in air infiltration into the sample. This entrapped air can result in noisy and unstable measurement. In the case of a part per billion dissolved oxygen (DO) measurement, the indicated DO value can be substantially higher than the true value.

When it becomes necessary to discharge the sample stream in a loop higher than the manifold, then the air vent should be located above the highest point in the loop.

230

UDA2182 Universal Dual Analyzer Product Manual

January 2009

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Honeywell UDA2182 manual 230

Contents

UDA2182 Universal Dual Analyzer Product Manual JanuaryWARRANTY/REMEDY Copyright 2008 by Honeywell Revision JanuaryWorld Wide Web AbstractContacts TelephoneSymbol Definitions Symbol DefinitionContents 100 114 136189 178185 191239 Tables Figures Resetting ORP Offset Introduction OverviewInfrared Communications OutputsRelays Communications Card OptionalFeatures Diagnostic/Failsafe Outputs Password protectionAuto Clean/Auto Cal High Noise ImmunityUDA2182 Universal Dual Analyzer SpecificationsSpecifications Resistive Load Rating 4A, 120/240 Vac CE Conformity Europe Declaration of ConformitySpecifications What’s in this section? Unpacking, Preparation, and MountingIntroduction Mounting Procedure Procedure for Unpacking and Preparing the UDA2182Unpacking and Preparing Step ActionPanel Mounting Dimensions Panel CutoutRear Panel Support Plate Dimensions Pipe Mounting Dimensions not to scale Pipe MountingWall Mounting Dimensions Wall Mounting Dimensions not to scalePower Wiring Wiring for immunity compliance General Wiring PracticesSafety precaution Avoid damage to componentsPower Wiring Considerations Installing Power WiringDisengage from the terminal boards Power Wiring Operating the Analyzer Analyzer Overview UDA2182 Operator Interface all display items shownKey Key NavigationFunction of Keys FunctionDisplays Overview Values Online Functions Display Details FunctionsProcess Variable Status MessagesInput Displays Two Input DisplaySelecting Control Display PID DisplaysOverview Changing Parameters on the PID Display To access the PID Parameters. You will seeTo access the value or selection of each Changing PID Parameters on the DisplayAccess to Auto Cycle Displays Auto Cycle DisplaysHow it works DisplaysCycle Start Src Hold ActiveProbe Transit Cycle IntervalManually Starting/Stopping the Auto Cycle To access the Auto Cycle Operator Panel. You will seeManual Starting/Stopping the Auto Cycle Step AC n Extract Rinse Cal Output Hold State EnabledAuto Cycle Fail ConditionPharmacopoeia Test Procedure Pharma DisplayAccess to Pharma Display Pharma Display screen example DisplaysTo select Test pH After Stage 3 is selected Selecting the Pharma Test on DisplayTo select Test µS/cm After Stage 2 is selected Pharma Warning and Fail Signal Cation Calc Display UDA for Cation and Degassed CO2 How it worksPH Calculation from Specific and Cation Conductivity Setup Degassed CO25 CO2 by Degassed Conductivity Access to Cation DisplayCalibration Troubleshooting Check pH Electrode System10Status Display Access to Status DisplaysPID Alarm Status Display DetailsLevels Input StatusOutput Relay StatesVariables Output of the Switch and Function Generator blocksAux Values Comm StatusMACaddr Hi and MACaddr Low is the MAC address ConfiguredStatus Parameter Status Definition Display Read Only Auto CyclingAvailable only if both units of measure between Event History Access to Event History DisplaysSetup Chg 04.19 Alarm 1 On 03.15 Hold On Power On 03.09 Press Until you seeClear Event History Features 12Process Instrument Explorer SoftwareInfrared communications Serial port provides Modbus CommunicationsSummary Ethernet port providesConfiguration UDA2182 Block Diagram UDA2182 Block DiagramSetup Group Overview Main Setup MenuAccessing the Main Menu Configuration Basic Configuration Procedure General Rules for EditingBasic Configuration Procedure EnterExit Signal Type Applies Source to Selections Analog and Digital Signal SourcesSignal Sources Analog Signal Sources Analog Signal Description DefinitionDigital Signal Sources Digital Signal Description DefinitionOut 2 Fault DgtlVar Input Configuration Inputs ConfigurationAccessing Inputs Menu None default Default = 77ºFDefault = 25ºC Default =8550 Ω Therm Sub-menu ParameterFollowing important differences Default to Cell Const Cell Const 0 Cond NIST-default +ISO-Default + Cond mS/mSelection Range Setting Only PV Type 000defaultNaCl default H2SO4Pharma Timer begins to count down from Default = NoneDefault 10.000 Configured minutes value set here. When the Timer5000Ω Therm Input Do ConcenOxygen do concentration or percent saturation ManualDefault = 20.000 Outputs Configuration Outputs ConfigurationAccessing Outputs Menu Parameters in engineering units Parameters in %Relays Configuration Overview Accessing Relays MenuRelays Configuration Frequency ON/OFF Pulse Output Alarms Configuration Range Switch using Math, Monitor, and Switch BlocksHigh default Accessing Alarms MenuAlarms Configuration Monitors Configuration 10Monitors ConfigurationAccessing Monitors Menu For Low Monitor 11Math Configuration Accessing Math Menu10 Math Configuration Linear defaultLogic Configuration Accessing Logic Menu11 Logic Configuration LatchFunc Gen Function Generator Auxiliary ConfigurationSwitch Sub-menu Parameter Selection or Range of Setting Accessing Auxiliary Menu12 Auxiliary Configuration 99999 to 999999 Default= Using Auto/Manual Switch PID Control ConfigurationPID Tracking versus Manual Mode PID TrackingConfiguration PIDnAlarms Table Accessing Control MenuPIDn Config Table 13 PID ConfigurationManualdefault Pida defaultReverse default Failsafe defaultEnable default 9999 to14 PID Tuning PID 2 Tune Disable defaultPID 2 Alarms 15 PID AlarmsNo Alarm default Same as Alarm 1 Setpoint 1 Type Setpoint No Alarm defaultAuto Cycle 1 or Auto Cycle Auto Cycling ConfigurationAccessing Auto Cycle Menu Input Board Type Auto Cycle OperationAuto Cycling Configuration 16 Auto Cycling Configuration OffdefaultTo 59 default = To 28 default =Default = Sunday To 31 default = To 100default =Selection Setting Resume Dly Mins PH Auto Cycling Configuration Example17 Example Auto Cycling Configuration for pH EnableResume Dly Mins 18 Variables Configuration Variables ConfigurationAccessing Variables Menu Analog19 Communication Configuration 17Communication ConfigurationAccessing Communication Menu Ethernet Status display20 Maintenance Configuration Maintenance ConfigurationAccessing Maintenance Menu Unit Identification Loops defaultNo default Option ID NumberFeet default Nist defaultAWG default ISO/NIST factorDefault Honeywell Default UDA2182Off default Hour defaultAM default Tag NamesOutput action occurs when the Enter key is Inputs and Outputs Wiring Immunity compliance Avoiding interference Recommended maximum wire size Recommended Maximum Wire SizeShielded wiring for locations with interference ReferencesAccessing the terminals Inputs and OutputsWiring terminals and board location Wiring Terminals and board Location ProcedureProcedure for installing Input and Output wiring Direct pH/ORP Input Wiring Diagrams DurafetDurafet Glass Meredian Terminal Designations for Meredian II ElectrodeORP HPW7000 Terminal Designations for HPW7000 SystemHB Series pH or ORP Terminal Designations for HB Series pH or ORPGreen Glass Meredian External Preamp1Blue Black+ 10 Volt Supply RTH 3rd WireDurafet II External Preamp Durafet II Cap Adapter Durafet III Cap Adapter Conductivity Brown BlueDissolved Oxygen Ground screwTo chassis ground screw Clear Wire to chassisCable shield Violet YellowCommunications Card RJ45 Ethernet Connection RS 485 ConnectionPower Supply/Analog Output/Relay Output Card OutputsOption Card 20 Terminal Designations for Option BoardInput Calibration Input PV Cal Input Temp Cal Output Cal Cal History Accessing the Main Calibration Menu and sub-menusCalibration Menu Conductivity PH/ORP and Conductivity OverviewPH/ORP Calibration Recommendations for Successful Measurement and Calibration Selection and care of electrode system or cell essentialUsing the restart screen PH CalibrationCalibrating pH Electrodes Using Automatic Buffer recognition Calibration functions Standard pH Buffer ValuesPress NIST/USP defaultStep Action Screen Use To select Input PV Cal EnterAuto Buffer Cal Press Enter when stableStep Action Screen Press Enter Place probe in BufferBuffering Method of Calibrating pH Electrodes Buffer 2 stability checkInput PV Cal Enter Procedure for Buffering Method of Calibrating pH ElectrodesStep Action Screen Press Buffer CalPress Enter when stable Procedure for Sample Method of Calibrating pH Electrodes Sample Method of Calibrating pH ElectrodesSpecial instructions for high-purity water applications Sample CalPlace probe in Sample Change to Sample ValueResetting pH Offset and pH Slope ORP Calibration Using Reference Solution ORP CalibrationProcedure This will standardize the unit ORP Calibration Using Voltage Input Procedure for Calibrating ORP Analyzer Using Voltage InputPress Sample Cal ORP Offset Viewing and Resetting ORP OffsetReset ORP Offset Conductivity Calibration Entering the Cal Factor for each cell IntroductionDetermining TDS conversion factor Out-of range-values forced to closest limitPerforming Calibration Trim Introduction Conductivity of Potassium Chloride Solutions at 25 C Concentration M Conductivity microSiemens Per cmError Messages Resetting Calibration Trim Sample Cal Cal Trim1.00Input PV Cal Enter Press 10 Procedure for Sample Method of Calibrating Cation pHCation pH Calibration Cation pHEnter = recal, Exit = exit Cal CompleteTo recalibrate, press Enter Resetting pH Offset Sample Cal PH Offset0.00Dissolved Oxygen Calibration Do’s and Don’ts for Dissolved Oxygen CalibrationUse To select Input 1 or 2 do Cal Enter Air CalEnter Cal stability check Press Enter when readyEnter Place probe in air Wait for cal completeJanuary UDA2182 Universal Dual Analyzer Product Manual 169 Enter Place probe in sample Enter to save when the valueExit to cancel Pressure Cal Calibrating the Integral Pressure Sensor Introduction13 Calibrating the Integral Pressure Sensor Pressure Sensor Cal Running a Probe Bias Scan IntroductionTest initiation Interpretation of figure shown above is as follows Display Graph55V 80μA 240 160 ΜA 00 0.2 0.4 0.6 0.8 Procedure 14 Running a Probe Bias Scan January UDA2182 Universal Dual Analyzer Product Manual 175 176 Resetting Pressure Offset or Bias Volts IN1 do CALOutputs Calibration Output Calibration Required equipment180 Procedure Procedure for Calibrating Analyzer Outputs Use To select An Analog Output to be Calibrated Enter Process Step Action Screen Use To selectMA Offset and repeat CaseViewing and resetting 20mA and 4mA Offset Resetting Output 1 Offsets exampleTemperature Input Calibration 10.1OverviewInput Temp Cal Enter Temperature Input CalibrationProcedure Procedure for Calibrating the Temperature Inputs Limit is ± 5ºC ± 9ºF Viewing and resetting Temperature Offset Resetting temperature offsetCalibration History Overview Calibration Records Cal History itemsClear Calibration History Diagnostics and Messages 12.1OverviewStatus Messages Measurement ErrorsSystem Status Messages = 1 orPH/ORP/DO Calibration DiagnosticsProbe Calibration Diagnostics Fail Message Reason Auto Cycle Fail MessagesAuto Cycle Fail Messages Fail Condition 12.5Pharma Fail MessagesPharma Fail Messages Status ConditionEthernet and Communications 13.1OverviewAccessories and Replacement Parts List 14.1OverviewKit/Part Number Description Quantity Part NumbersPart Numbers Table of Contents AppendicesExample of a Conductivity Loop January UDA2182 Universal Dual Analyzer Product Manual 201 Ft of 18 AWG coax January UDA2182 Universal Dual Analyzer Product Manual 203 Technique for cyanide destruction Uses of cyanide solutionsAppendix C Cyanide Waste Treatment Titration curve First Stage of Cyanide DestructionRaise pH and oxidize cyanide Second Stage of Cyanide Destruction Importance of pH controlReliable measurement with gold electrode Neutralize and further oxidize cyanateBatch Treatment ORP Potential a Measure of Status of ReactionCorrosion inhibition 15.5Appendix D Chrome Waste TreatmentUse of Chromates Necessity for removal of chromium ion from wastewaterFirst Stage of Chrome Removal Lower pH and add reducing agentSecond Stage of Chrome Removal ORP Potential a Measure of StatusJanuary UDA2182 Universal Dual Analyzer Product Manual 211 Reverse Osmosis Appendix E Two-cell ApplicationsIon Exchange Conductivity/Resistivity/TDS DifferenceParts Rinsing Steam Power Measurements Softener MonitorJanuary UDA2182 Universal Dual Analyzer Product Manual 215 Set cal factor and calibration trim for ideal conditions Calculations for conductivity, resistivity, and TDSConcentration values Data for Concentration Range Measurements15.8Appendix G Noise Testing, Dissolved Oxygen Application Hints for Reducing Noise15.9Appendix H do Probe and Analyzer Tests Check for probe membrane leakageCheck that analyzer is working January UDA2182 Universal Dual Analyzer Product Manual 221 Salinity TemperaturePressure Electrode Conditioning Currents Faradaic CurrentsResidual Currents Charging CurrentsSulfite Based Zero Testing Faradaic InterferencesDissolved Oxygen Solubility vs. Temperature 15.12Appendix K Percent Saturation Readout15.13Appendix L Leak Detection in PPB Applications Oxygen Measurement Procedure Equipment NeededTo Calculate True Value Example CalculationTypical Probe Installation 230 15.16Appendix O Auto Clean and Auto Cal Examples Automatic Cleaning and CalibrationAuto Clean Setup 10 Auto Cal Setup Automatic Calibration of ppb Dissolved Oxygen ProbeAppendix P AutoClean and AutoCal Theory and Piping AutoClean Sequence and Piping11 Automatic Electrode Wash Setup AutoCal Sequence and Piping12 Rinse and One-Point Calibration Two-Point AutoCal Operation 238 Index Conductivity Conductivity Calibration January UDA2182 Universal Dual Analyzer Product Manual 241 Power Supply/Analog Output/Relay Output Card...132 Y, Z 244 January UDA2182 Universal Dual Analyzer Product Manual 245 Asia Pacific