Manuals
/
Kohler
/
Lawn and Garden
/
Portable Generator
Kohler
20-3250 kW
manual
Generator Set Reconnection TP-6200 10/12
Models:
20-3250 kW
1
166
216
216
Download
216 pages
26.02 Kb
163
164
165
166
167
168
169
170
Troubleshooting
Specs
Error codes
Alarm
Fault
Time Delay Displays Menu
Wireless Monitor
Maintenance
Resetting Procedure
Ddec Engine Diagnostics
Page 166
Image 166
Figure
5-4
350 kW and Larger
Pilot-Excited,
Permanent Magnet Alternator,
ADV-5875D-P
166 Section 5 Generator Set Reconnection
TP-6200
10/12
Page 165
Page 167
Page 166
Image 166
Page 165
Page 167
Contents
Models
TP-6200 10/12i
Controller Identification
Version Number Upgrades/Updates
Product Identification Information
Firmware/Software Version Numbers
Table of Contents
Table of Contents TP-6200 10/12
Table of Contents
TP-6200 10/12
Important Safety Instructions
Safety Precautions and Instructions
Battery
Accidental Starting
Exhaust System
Engine Backfire/Flash Fire
Fuel System
Hazardous Noise
Hazardous Voltage/ Moving Parts
Heavy Equipment
Hot Parts
Safety Precautions and Instructions TP-6200 10/12
Abbreviations
Introduction
List of Related Materials
Service Assistance
Specifications and Features
Introduction Controller Features
550 Controller with Keyswitch Option
Annunciator Lamps
Requires optional input sensors
Keypad Functions
Digital Display and Keypad
Alternator Output Displays Menu
Engine Displays Menu
Time Delay Displays Menu
Operational Record Displays Menus 4
Switches and Controls
See -6 and -8 for switches and controls
Controller Circuit Boards
Terminal Strips and Connectors
Fuses
Circuit Board Interconnections for Calibration Procedure
Status Event and Fault Specifications
Controller Logic Specifications
Communication Ports
Factory-Defined Settings
Fault
Adjust
Switch
D01 Battery
Deton
Idle Mode
Alarm
Knock
Relay
Battery
Temperature
Ground
Switch to
LOW Battery
Switch Error
Switch Open
Delay ENG
Power
Sensor Fault
Current
Voltage Regulator and Calibration Specifications
Voltage Regulator Adjustments
TP-6200 10/12 Specifications and Features
Specifications and Features TP-6200 10/12
Exercising Generator Set
Prestart Checklist
Operation
Controller Operation
Prime Power Switch
Idle Speed Mode Warmup and Cooldown Function
Run Time Feature
Auto Starting
Status Lamps
Stopping User Stopping and Fault Shutdown
Emergency Stop Switch Resetting
System Warning Lamp
Operation TP-6200 10/12
TP-6200 10/12 Operation
System Shutdown Lamp
TP-6200 10/12 Operation
Overfrequency Specs
Controller Resetting Following System Shutdown or Warning
Menu List Summary
DDC/MTU
MDEC/ADEC
Menu
Output Setup
AVG L-L
Paralleling Relays PR
Reviewing Digital Display
Keypad Operation
Auto-Scroll Function
Request and Error Messages
Error Messages
Request and Status Messages
Monitoring and Programming Setup
Local Area Network LAN
PC Communications
Local Single Connection
LAN?
Remote Single Connection
Modbus Communications
Remote Area Network
17 Menu Displays for Viewing and Adjusting
Reviewing Menu Displays
Menu 1 Overview Three-Phase Connections
Menu 1-Generator Monitoring
Menu 1 Overview Single-Phase Connections
Menu 2 Overview
Menu 2-Engine Monitoring
DDEC/JDEC/EMS2/EDC3- Equipped Engines only
MDEC/ADEC-Equipped Engines only
Menu 3 Overview Non-ECM Engines
Menu 3-Analog Monitoring
Menu 3 Overview ECM Engines
Menu 3 Overview Waukesha Engines
Menu 4-Operational Records
Menu 4 Overview
Menu 7-Generator System
Menu 5-Event History
Menu 6-Time and Date
Menu 5 Overview
Menu 7 Overview
Menu 8-Time Delays
Menu 8 Overview
Menu 9-Input Setup
Delay Time
Menu 9 Overview
Relay Driver Outputs RDOs
Menu 10-Output Setup
Common Faults
Menu 10 Overview
Defined Common Fault
Menu 11-Voltage Regulator
Menu 11 Overview
Menu 12-Calibration
Menu 12 Overview
Menu 13-Communications
Menu 13 Overview
Menu 14-Programming Mode
Menu 14 Overview
Menu 15 Overview
Menu 20-Factory Setup Version
Menu 20 Overview
Serial no Confirm Temp Sensor
TP-6200 10/12 Operation
Local Programming Mode On
18 Menu Number and Description
Menu 1-Generator Monitoring Three-Phase Connections
Menu 1 Displays with Key Entries
Summary Power KW Total KW
Menu 1-Generator Monitoring Single-Phase Connections
LEADING/LAGGING
Menu 2 Displays with Key Entries
DDEC/JDEC/EMS2/EDC3-Equipped Engines only
Returns the user to the miscellaneous engine subheading
MDEC-Equipped Engines only
Menu 3-Analog Monitoring ECM Engines
Menu 3 Displays with Key Entries
Menu 3-Analog Monitoring Non-ECM Engines
Menu 3-Analog Monitoring Waukesha Engines
Menu 4 Displays with Key Entries
Engine START? YES→ Countdown
Menu 5 Displays with Key Entries
Menu 6 Displays with Key Entries
Menu 7 Displays with Key Entries
Displays the corrected system frequency. See Note a
Overvoltage # VAC Time Delay
YES Battery Voltage
YES/NO
Metric Units YES SET NFPA-110 Defaults Menu Generator System
Menu 8 Displays with Key Entries
Time Delay Minsec Overvoltage
Menu 9-Input Setup
Time after Crank Disconnect
Menu 9 Displays with Key Entries
Digital Input Inhibit Time
Analog Input Shutdown Enabled YES Inhibit Time
Analog Input HI Warn Value
Software Controlled RDOs SCRDOs Nfpa 110 Faults
Defined Common Faults
Menu 10 Displays with Key Entries
Displays the digital inputs heading
LO WARNING→ Common Fault
LO SHUTDOWN→ Common Fault
Analog Inputs Define Common Faults Relay DRV OUT
Press the Enter key Confirms the entry
LO WARNING→
HI SHUTDOWN→ Relay DRV OUT
Menu 10 Displays with Key Entries Deactivating the Scrdo
Menu 11 Displays with Key Entries
Under Freq Unload Enabled YES Frequency
Reactive Droop Enabled YES
Reactive Droop Enabled VAR Control
PF Control Enabled YES Average PF PF ADJ
Menu 11-Voltage Regulator
Menu 12 Displays with Key Entries Scale AC Analog Inputs
GEN L3-L0 Calib REF
GEN L3-L1 Calib REF
GEN L3 Amps Calib REF
Menu 12 Displays with Key Entries Scale Aux. Analog Inputs
Menu 13 Displays with Key Entries
Primary Port User Defined YES Address
Baud Rate User Defined YES
Primary Port User Defined YES Address Baud Rate Baud Rates
Menu 14-Programming Mode
Menu 14 Displays with Key Entries
Menu 15-Protective Relays
Menu 15-Protective Relays PR
Menu 15 Displays with Key Entries
Menu 15-Protective Relays
SD Over Power #KW Time Delay ?SEC #SEC PR Loss of Field
Time Delay ?SEC #SEC SD Over Current VR
Menu 20-Factory Setup
Menu 20 Displays with Key Entries
Menu 20-Factory Setup
Alternator Service
Scheduled Maintenance
Engine Service
Service Schedule
Transfer switch main contacts
Alternator Bearing Service
Diesel Fuel Systems
Subbase Fuel Day Tank Electronic Control Module ECM
Gas Fuel Systems Rezg and REZX/RZX models
Subbase Inner Fuel Tank Alarm
Resetting Procedure
Gas Fuel System Concept Single Fuel
Automatic Changeover
Natural Gas and LPG Conversion
Fuel System Changeover Kits Dual Fuel
QCON--7
10 Gas Fuel Connections Wiring Diagram
Cooling System
Coolant Level Check
Procedure to Refill Cooling System
Procedure to Drain Cooling System
Procedure to Flush and Clean Cooling System
Cooling System Component Inspection
Radiator Fan Bolt Retorque
Procedure
Required Tools
Radiator Expansion Joint Loosening-Initial Setup Only
Radiator Fan Bearing Lubrication
Clean Battery
19 Battery Electrolyte Level Inspection
Electrolyte Level Inspection
Charge Battery
Specific Gravity Check
Detroit Diesel Engine Control Systems
Features
Ddec Engine Diagnostics
Code Types
Engine Control Systems
Storage Procedure
Engine Control Features
Lubricating System
Internal Engine Components Gas-Fueled Engines
Battery
Fuel System
Exterior
General Troubleshooting
ATS O/M
General Troubleshooting Chart
ATS O/M, S/M
6200 10/12 Doesnot crank
Exerciserun time And/orevent
Section or Publication
160 TP-6200 10/12
Generator Set Reconnection
Introduction
Voltage Reconnection Procedure
TP-6200 10/12 Generator Set Reconnection
Generator Set Reconnection TP-6200 10/12
TP-6200 10/12 Generator Set Reconnection
Generator Set Reconnection TP-6200 10/12
Audiovisual Alarm Kit
Accessories
Accessories and Connections
Controller Connection KIT Mounted in Junction BOX
Common Failure Relay Kit
Float/Equalize Battery Charger Kit with Alarm Option
Controller Customer Connection Kit
Alarm Terminal Strip
Battery Charger
Charger Malfunction
Ground Fault Annunciation
Power Supply
Idle Speed Mode Feature
Idle Speed Mode Switch
Low Fuel Level/Pressure Switch
Prime Power Switch Kit
Remote Reset Feature
Remote Emergency Stop Kit
Remote Serial Annunciator
RSA
20 System Monitoring LEDs and Functions
LED
21 RSA Wiring Connections GM62554A-G
22 RSA Wiring Connections GM62554B-G
23 RSA Wiring Connections GM62554C-G
24 RSA Wiring Connections GM62554D-G
25 RSA Wiring Connections GM62554E-G
Run Relay Kit
Remote Speed Adjustment Potentiometer Kit Non-ECM Models
Shunt-Trip Line Circuit Breaker
Single-Relay Dry Contact Kit
Ten-Relay Dry Contact Kit
32 Ten-Relay Dry Contact Kit
Twenty-Relay Dry Contact Kit
34 Twenty-Relay Dry Contact Kits
Wireless Monitor
36 Wireless Monitor
Accessory Connections
TOP of Controller Back Panel
38 Controller Terminal Strip Identification
RDO25
RDO24
GND
RDO26
41 Accessory Connections GM78247A-D
42 Accessory Connections GM78247C-D
43 Accessory Connections GM78247D-D
Accessories TP-6200 10/12
Appendix a Abbreviations
LCD
LAN
LCB
LOP
Appendix B User-Defined Settings
User-Defined Settings
Analog
Digital Aux. Input D05 Fixed
Sec Settings Engine J1939 can Not adjustable Engine Shutdown
Switch to OFF
Current VR
RDO-27 70%--95%
Underfrequency Unloading
Appendix C Voltage Regulator Definitions and Adjustments
Definitions
Underfrequency Unload Slope
Three-Phase Sensing
Frequency Setpoint or Cut-In Point
Reactive Droop
Power Factor Control
VAR Control
Underfrequency Unload Enable
Adjustment and Setting Specifications
Voltage Adjust
Reactive Droop Enable
PF Adjust
VAR Control Enable
Kvar Adjust
Voltage Droop
Appendix D Alternator Protection
Appendix E Inputs and System Events by Application
Page
Page
Appendix TP-6200 10/12
TP-6200 10/12 213
214 TP-6200 10/12
Page
TP-6200 10/12i
Top
Page
Image
Contents
