Manuals / Kohler / Lawn and Garden / Portable Generator

Kohler 20-3250 kW manual TP-6200 10/12 Operation

Models: 20-3250 kW

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TP-6200 10/12

Section 2 Operation 73

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Kohler 20-3250 kW manual TP-6200 10/12 Operation

Contents

TP-6200 10/12i ModelsProduct Identification Information Version Number Upgrades/UpdatesController Identification Firmware/Software Version NumbersTable of Contents Table of Contents TP-6200 10/12 Table of Contents TP-6200 10/12 Battery Safety Precautions and InstructionsImportant Safety Instructions Accidental StartingExhaust System Engine Backfire/Flash FireFuel System Hazardous Voltage/ Moving Parts Hazardous NoiseHeavy Equipment Hot Parts Safety Precautions and Instructions TP-6200 10/12 Abbreviations IntroductionList of Related Materials Service Assistance Introduction Controller Features Specifications and FeaturesAnnunciator Lamps 550 Controller with Keyswitch OptionRequires optional input sensors Keypad Functions Digital Display and KeypadAlternator Output Displays Menu Engine Displays Menu Time Delay Displays MenuOperational Record Displays Menus 4 See -6 and -8 for switches and controls Switches and ControlsController Circuit Boards Terminal Strips and ConnectorsFuses Circuit Board Interconnections for Calibration Procedure Status Event and Fault Specifications Controller Logic SpecificationsCommunication Ports Factory-Defined Settings Switch AdjustFault D01 BatteryAlarm Idle ModeDeton KnockTemperature BatteryRelay GroundSwitch Error LOW BatterySwitch to Switch OpenSensor Fault PowerDelay ENG CurrentVoltage Regulator Adjustments Voltage Regulator and Calibration SpecificationsTP-6200 10/12 Specifications and Features Specifications and Features TP-6200 10/12 Operation Prestart ChecklistExercising Generator Set Controller OperationRun Time Feature Idle Speed Mode Warmup and Cooldown FunctionPrime Power Switch Auto StartingEmergency Stop Switch Resetting Stopping User Stopping and Fault ShutdownStatus Lamps System Warning LampOperation TP-6200 10/12 TP-6200 10/12 Operation System Shutdown Lamp TP-6200 10/12 Operation Overfrequency Specs Menu List Summary Controller Resetting Following System Shutdown or WarningMDEC/ADEC DDC/MTUMenu Output Setup AVG L-L Paralleling Relays PR Keypad Operation Reviewing Digital DisplayError Messages Request and Error MessagesAuto-Scroll Function Request and Status MessagesMonitoring and Programming Setup Local Single Connection PC CommunicationsLocal Area Network LAN LAN?Remote Single Connection Modbus CommunicationsRemote Area Network Reviewing Menu Displays 17 Menu Displays for Viewing and AdjustingMenu 1-Generator Monitoring Menu 1 Overview Three-Phase ConnectionsMenu 1 Overview Single-Phase Connections Menu 2 Overview Menu 2-Engine MonitoringDDEC/JDEC/EMS2/EDC3- Equipped Engines only MDEC/ADEC-Equipped Engines only Menu 3 Overview ECM Engines Menu 3-Analog MonitoringMenu 3 Overview Non-ECM Engines Menu 3 Overview Waukesha EnginesMenu 4 Overview Menu 4-Operational RecordsMenu 6-Time and Date Menu 5-Event HistoryMenu 7-Generator System Menu 5 OverviewMenu 7 Overview Menu 8 Overview Menu 8-Time DelaysMenu 9-Input Setup Menu 9 Overview Delay TimeCommon Faults Menu 10-Output SetupRelay Driver Outputs RDOs Menu 10 OverviewDefined Common Fault Menu 11 Overview Menu 11-Voltage RegulatorMenu 12 Overview Menu 12-CalibrationMenu 13 Overview Menu 13-CommunicationsMenu 14 Overview Menu 14-Programming ModeMenu 15 Overview Menu 20 Overview Menu 20-Factory Setup VersionSerial no Confirm Temp Sensor TP-6200 10/12 Operation 18 Menu Number and Description Local Programming Mode OnMenu 1 Displays with Key Entries Menu 1-Generator Monitoring Three-Phase ConnectionsSummary Power KW Total KW Menu 1-Generator Monitoring Single-Phase Connections LEADING/LAGGING Menu 2 Displays with Key Entries DDEC/JDEC/EMS2/EDC3-Equipped Engines only Returns the user to the miscellaneous engine subheading MDEC-Equipped Engines only Menu 3 Displays with Key Entries Menu 3-Analog Monitoring ECM EnginesMenu 3-Analog Monitoring Non-ECM Engines Menu 3-Analog Monitoring Waukesha Engines Menu 4 Displays with Key Entries Engine START? YES→ Countdown Menu 5 Displays with Key Entries Menu 6 Displays with Key Entries Menu 7 Displays with Key Entries Displays the corrected system frequency. See Note a Overvoltage # VAC Time Delay YES Battery Voltage YES/NO Metric Units YES SET NFPA-110 Defaults Menu Generator System Menu 8 Displays with Key Entries Time Delay Minsec Overvoltage Menu 9-Input Setup Time after Crank Disconnect Menu 9 Displays with Key Entries Digital Input Inhibit Time Analog Input Shutdown Enabled YES Inhibit Time Analog Input HI Warn Value Defined Common Faults Software Controlled RDOs SCRDOs Nfpa 110 FaultsMenu 10 Displays with Key Entries Displays the digital inputs heading LO WARNING→ Common Fault LO SHUTDOWN→ Common Fault Analog Inputs Define Common Faults Relay DRV OUT Press the Enter key Confirms the entry LO WARNING→ HI SHUTDOWN→ Relay DRV OUT Menu 10 Displays with Key Entries Deactivating the Scrdo Menu 11 Displays with Key Entries Under Freq Unload Enabled YES Frequency Reactive Droop Enabled YES Reactive Droop Enabled VAR Control PF Control Enabled YES Average PF PF ADJ Menu 11-Voltage Regulator Menu 12 Displays with Key Entries Scale AC Analog Inputs GEN L3-L0 Calib REF GEN L3-L1 Calib REF GEN L3 Amps Calib REF Menu 12 Displays with Key Entries Scale Aux. Analog Inputs Menu 13 Displays with Key Entries Primary Port User Defined YES Address Baud Rate User Defined YES Primary Port User Defined YES Address Baud Rate Baud Rates Menu 14-Programming Mode Menu 14 Displays with Key Entries Menu 15-Protective Relays Menu 15-Protective Relays PRMenu 15 Displays with Key Entries Menu 15-Protective Relays SD Over Power #KW Time Delay ?SEC #SEC PR Loss of Field Time Delay ?SEC #SEC SD Over Current VR Menu 20 Displays with Key Entries Menu 20-Factory SetupMenu 20-Factory Setup Alternator Service Scheduled MaintenanceEngine Service Service Schedule Transfer switch main contacts Diesel Fuel Systems Alternator Bearing ServiceSubbase Fuel Day Tank Electronic Control Module ECM Resetting Procedure Subbase Inner Fuel Tank AlarmGas Fuel Systems Rezg and REZX/RZX models Gas Fuel System Concept Single FuelFuel System Changeover Kits Dual Fuel Natural Gas and LPG ConversionAutomatic Changeover QCON--710 Gas Fuel Connections Wiring Diagram Coolant Level Check Cooling SystemProcedure to Flush and Clean Cooling System Procedure to Drain Cooling SystemProcedure to Refill Cooling System Cooling System Component InspectionRadiator Fan Bolt Retorque ProcedureRequired Tools Radiator Fan Bearing Lubrication Radiator Expansion Joint Loosening-Initial Setup OnlyClean Battery Electrolyte Level Inspection 19 Battery Electrolyte Level InspectionSpecific Gravity Check Charge BatteryDdec Engine Diagnostics FeaturesDetroit Diesel Engine Control Systems Code TypesEngine Control Features Storage ProcedureEngine Control Systems Lubricating SystemFuel System BatteryInternal Engine Components Gas-Fueled Engines ExteriorGeneral Troubleshooting ATS O/M General Troubleshooting ChartATS O/M, S/M 6200 10/12 Doesnot crank Exerciserun time And/orevent Section or Publication 160 TP-6200 10/12 Introduction Generator Set ReconnectionVoltage Reconnection Procedure TP-6200 10/12 Generator Set Reconnection Generator Set Reconnection TP-6200 10/12 TP-6200 10/12 Generator Set Reconnection Generator Set Reconnection TP-6200 10/12 Accessories and Connections AccessoriesAudiovisual Alarm Kit Controller Connection KIT Mounted in Junction BOXCommon Failure Relay Kit Float/Equalize Battery Charger Kit with Alarm OptionController Customer Connection Kit Alarm Terminal Strip Battery ChargerCharger Malfunction Power Supply Ground Fault AnnunciationIdle Speed Mode Switch Idle Speed Mode FeaturePrime Power Switch Kit Low Fuel Level/Pressure SwitchRemote Emergency Stop Kit Remote Reset FeatureRSA Remote Serial AnnunciatorLED 20 System Monitoring LEDs and Functions21 RSA Wiring Connections GM62554A-G 22 RSA Wiring Connections GM62554B-G 23 RSA Wiring Connections GM62554C-G 24 RSA Wiring Connections GM62554D-G 25 RSA Wiring Connections GM62554E-G Run Relay Kit Remote Speed Adjustment Potentiometer Kit Non-ECM ModelsShunt-Trip Line Circuit Breaker Ten-Relay Dry Contact Kit Single-Relay Dry Contact Kit32 Ten-Relay Dry Contact Kit 34 Twenty-Relay Dry Contact Kits Twenty-Relay Dry Contact Kit36 Wireless Monitor Wireless MonitorTOP of Controller Back Panel Accessory Connections38 Controller Terminal Strip Identification GND RDO24RDO25 RDO2641 Accessory Connections GM78247A-D 42 Accessory Connections GM78247C-D 43 Accessory Connections GM78247D-D Accessories TP-6200 10/12 Appendix a Abbreviations LCB LANLCD LOPUser-Defined Settings Appendix B User-Defined SettingsAnalog Digital Aux. Input D05 Fixed Sec Settings Engine J1939 can Not adjustable Engine Shutdown Switch to OFF Current VR RDO-27 70%--95% Definitions Appendix C Voltage Regulator Definitions and AdjustmentsUnderfrequency Unloading Underfrequency Unload SlopeFrequency Setpoint or Cut-In Point Three-Phase SensingReactive Droop VAR Control Power Factor ControlVoltage Adjust Adjustment and Setting SpecificationsUnderfrequency Unload Enable Reactive Droop EnableKvar Adjust VAR Control EnablePF Adjust Voltage DroopAppendix D Alternator Protection Appendix E Inputs and System Events by Application Page Page Appendix TP-6200 10/12 TP-6200 10/12 213 214 TP-6200 10/12 Page TP-6200 10/12i