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Kohler
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Lawn and Garden
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Portable Generator
Kohler
20-3250 kW manual TP-6200 10/12 Operation
Models:
20-3250 kW
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Troubleshooting
Specs
Error messages
Maintenance
Wireless Monitor
Resetting Procedure
Ddec Engine Diagnostics
Output Setup
Procedure
Fault
Page 73
Image 73
Notes
TP-6200
10/12
Section 2 Operation 73
Page 72
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Contents
TP-6200 10/12i
Models
Product Identification Information
Version Number Upgrades/Updates
Controller Identification
Firmware/Software Version Numbers
Table of Contents
Table of Contents TP-6200 10/12
Table of Contents
TP-6200 10/12
Battery
Safety Precautions and Instructions
Important Safety Instructions
Accidental Starting
Exhaust System
Engine Backfire/Flash Fire
Fuel System
Hazardous Voltage/ Moving Parts
Hazardous Noise
Heavy Equipment
Hot Parts
Safety Precautions and Instructions TP-6200 10/12
Abbreviations
Introduction
List of Related Materials
Service Assistance
Introduction Controller Features
Specifications and Features
Annunciator Lamps
550 Controller with Keyswitch Option
Requires optional input sensors
Keypad Functions
Digital Display and Keypad
Alternator Output Displays Menu
Engine Displays Menu
Time Delay Displays Menu
Operational Record Displays Menus 4
See -6 and -8 for switches and controls
Switches and Controls
Controller Circuit Boards
Terminal Strips and Connectors
Fuses
Circuit Board Interconnections for Calibration Procedure
Status Event and Fault Specifications
Controller Logic Specifications
Communication Ports
Factory-Defined Settings
Switch
Adjust
Fault
D01 Battery
Alarm
Idle Mode
Deton
Knock
Temperature
Battery
Relay
Ground
Switch Error
LOW Battery
Switch to
Switch Open
Sensor Fault
Power
Delay ENG
Current
Voltage Regulator Adjustments
Voltage Regulator and Calibration Specifications
TP-6200 10/12 Specifications and Features
Specifications and Features TP-6200 10/12
Operation
Prestart Checklist
Exercising Generator Set
Controller Operation
Run Time Feature
Idle Speed Mode Warmup and Cooldown Function
Prime Power Switch
Auto Starting
Emergency Stop Switch Resetting
Stopping User Stopping and Fault Shutdown
Status Lamps
System Warning Lamp
Operation TP-6200 10/12
TP-6200 10/12 Operation
System Shutdown Lamp
TP-6200 10/12 Operation
Overfrequency Specs
Menu List Summary
Controller Resetting Following System Shutdown or Warning
MDEC/ADEC
DDC/MTU
Menu
Output Setup
AVG L-L
Paralleling Relays PR
Keypad Operation
Reviewing Digital Display
Error Messages
Request and Error Messages
Auto-Scroll Function
Request and Status Messages
Monitoring and Programming Setup
Local Single Connection
PC Communications
Local Area Network LAN
LAN?
Remote Single Connection
Modbus Communications
Remote Area Network
Reviewing Menu Displays
17 Menu Displays for Viewing and Adjusting
Menu 1-Generator Monitoring
Menu 1 Overview Three-Phase Connections
Menu 1 Overview Single-Phase Connections
Menu 2 Overview
Menu 2-Engine Monitoring
DDEC/JDEC/EMS2/EDC3- Equipped Engines only
MDEC/ADEC-Equipped Engines only
Menu 3 Overview ECM Engines
Menu 3-Analog Monitoring
Menu 3 Overview Non-ECM Engines
Menu 3 Overview Waukesha Engines
Menu 4 Overview
Menu 4-Operational Records
Menu 6-Time and Date
Menu 5-Event History
Menu 7-Generator System
Menu 5 Overview
Menu 7 Overview
Menu 8 Overview
Menu 8-Time Delays
Menu 9-Input Setup
Menu 9 Overview
Delay Time
Common Faults
Menu 10-Output Setup
Relay Driver Outputs RDOs
Menu 10 Overview
Defined Common Fault
Menu 11 Overview
Menu 11-Voltage Regulator
Menu 12 Overview
Menu 12-Calibration
Menu 13 Overview
Menu 13-Communications
Menu 14 Overview
Menu 14-Programming Mode
Menu 15 Overview
Menu 20 Overview
Menu 20-Factory Setup Version
Serial no Confirm Temp Sensor
TP-6200 10/12 Operation
18 Menu Number and Description
Local Programming Mode On
Menu 1 Displays with Key Entries
Menu 1-Generator Monitoring Three-Phase Connections
Summary Power KW Total KW
Menu 1-Generator Monitoring Single-Phase Connections
LEADING/LAGGING
Menu 2 Displays with Key Entries
DDEC/JDEC/EMS2/EDC3-Equipped Engines only
Returns the user to the miscellaneous engine subheading
MDEC-Equipped Engines only
Menu 3 Displays with Key Entries
Menu 3-Analog Monitoring ECM Engines
Menu 3-Analog Monitoring Non-ECM Engines
Menu 3-Analog Monitoring Waukesha Engines
Menu 4 Displays with Key Entries
Engine START? YES→ Countdown
Menu 5 Displays with Key Entries
Menu 6 Displays with Key Entries
Menu 7 Displays with Key Entries
Displays the corrected system frequency. See Note a
Overvoltage # VAC Time Delay
YES Battery Voltage
YES/NO
Metric Units YES SET NFPA-110 Defaults Menu Generator System
Menu 8 Displays with Key Entries
Time Delay Minsec Overvoltage
Menu 9-Input Setup
Time after Crank Disconnect
Menu 9 Displays with Key Entries
Digital Input Inhibit Time
Analog Input Shutdown Enabled YES Inhibit Time
Analog Input HI Warn Value
Defined Common Faults
Software Controlled RDOs SCRDOs Nfpa 110 Faults
Menu 10 Displays with Key Entries
Displays the digital inputs heading
LO WARNING→ Common Fault
LO SHUTDOWN→ Common Fault
Analog Inputs Define Common Faults Relay DRV OUT
Press the Enter key Confirms the entry
LO WARNING→
HI SHUTDOWN→ Relay DRV OUT
Menu 10 Displays with Key Entries Deactivating the Scrdo
Menu 11 Displays with Key Entries
Under Freq Unload Enabled YES Frequency
Reactive Droop Enabled YES
Reactive Droop Enabled VAR Control
PF Control Enabled YES Average PF PF ADJ
Menu 11-Voltage Regulator
Menu 12 Displays with Key Entries Scale AC Analog Inputs
GEN L3-L0 Calib REF
GEN L3-L1 Calib REF
GEN L3 Amps Calib REF
Menu 12 Displays with Key Entries Scale Aux. Analog Inputs
Menu 13 Displays with Key Entries
Primary Port User Defined YES Address
Baud Rate User Defined YES
Primary Port User Defined YES Address Baud Rate Baud Rates
Menu 14-Programming Mode
Menu 14 Displays with Key Entries
Menu 15-Protective Relays
Menu 15-Protective Relays PR
Menu 15 Displays with Key Entries
Menu 15-Protective Relays
SD Over Power #KW Time Delay ?SEC #SEC PR Loss of Field
Time Delay ?SEC #SEC SD Over Current VR
Menu 20 Displays with Key Entries
Menu 20-Factory Setup
Menu 20-Factory Setup
Alternator Service
Scheduled Maintenance
Engine Service
Service Schedule
Transfer switch main contacts
Diesel Fuel Systems
Alternator Bearing Service
Subbase Fuel Day Tank Electronic Control Module ECM
Resetting Procedure
Subbase Inner Fuel Tank Alarm
Gas Fuel Systems Rezg and REZX/RZX models
Gas Fuel System Concept Single Fuel
Fuel System Changeover Kits Dual Fuel
Natural Gas and LPG Conversion
Automatic Changeover
QCON--7
10 Gas Fuel Connections Wiring Diagram
Coolant Level Check
Cooling System
Procedure to Flush and Clean Cooling System
Procedure to Drain Cooling System
Procedure to Refill Cooling System
Cooling System Component Inspection
Radiator Fan Bolt Retorque
Procedure
Required Tools
Radiator Fan Bearing Lubrication
Radiator Expansion Joint Loosening-Initial Setup Only
Clean Battery
Electrolyte Level Inspection
19 Battery Electrolyte Level Inspection
Specific Gravity Check
Charge Battery
Ddec Engine Diagnostics
Features
Detroit Diesel Engine Control Systems
Code Types
Engine Control Features
Storage Procedure
Engine Control Systems
Lubricating System
Fuel System
Battery
Internal Engine Components Gas-Fueled Engines
Exterior
General Troubleshooting
ATS O/M
General Troubleshooting Chart
ATS O/M, S/M
6200 10/12 Doesnot crank
Exerciserun time And/orevent
Section or Publication
160 TP-6200 10/12
Introduction
Generator Set Reconnection
Voltage Reconnection Procedure
TP-6200 10/12 Generator Set Reconnection
Generator Set Reconnection TP-6200 10/12
TP-6200 10/12 Generator Set Reconnection
Generator Set Reconnection TP-6200 10/12
Accessories and Connections
Accessories
Audiovisual Alarm Kit
Controller Connection KIT Mounted in Junction BOX
Common Failure Relay Kit
Float/Equalize Battery Charger Kit with Alarm Option
Controller Customer Connection Kit
Alarm Terminal Strip
Battery Charger
Charger Malfunction
Power Supply
Ground Fault Annunciation
Idle Speed Mode Switch
Idle Speed Mode Feature
Prime Power Switch Kit
Low Fuel Level/Pressure Switch
Remote Emergency Stop Kit
Remote Reset Feature
RSA
Remote Serial Annunciator
LED
20 System Monitoring LEDs and Functions
21 RSA Wiring Connections GM62554A-G
22 RSA Wiring Connections GM62554B-G
23 RSA Wiring Connections GM62554C-G
24 RSA Wiring Connections GM62554D-G
25 RSA Wiring Connections GM62554E-G
Run Relay Kit
Remote Speed Adjustment Potentiometer Kit Non-ECM Models
Shunt-Trip Line Circuit Breaker
Ten-Relay Dry Contact Kit
Single-Relay Dry Contact Kit
32 Ten-Relay Dry Contact Kit
34 Twenty-Relay Dry Contact Kits
Twenty-Relay Dry Contact Kit
36 Wireless Monitor
Wireless Monitor
TOP of Controller Back Panel
Accessory Connections
38 Controller Terminal Strip Identification
GND
RDO24
RDO25
RDO26
41 Accessory Connections GM78247A-D
42 Accessory Connections GM78247C-D
43 Accessory Connections GM78247D-D
Accessories TP-6200 10/12
Appendix a Abbreviations
LCB
LAN
LCD
LOP
User-Defined Settings
Appendix B User-Defined Settings
Analog
Digital Aux. Input D05 Fixed
Sec Settings Engine J1939 can Not adjustable Engine Shutdown
Switch to OFF
Current VR
RDO-27 70%--95%
Definitions
Appendix C Voltage Regulator Definitions and Adjustments
Underfrequency Unloading
Underfrequency Unload Slope
Frequency Setpoint or Cut-In Point
Three-Phase Sensing
Reactive Droop
VAR Control
Power Factor Control
Voltage Adjust
Adjustment and Setting Specifications
Underfrequency Unload Enable
Reactive Droop Enable
Kvar Adjust
VAR Control Enable
PF Adjust
Voltage Droop
Appendix D Alternator Protection
Appendix E Inputs and System Events by Application
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Appendix TP-6200 10/12
TP-6200 10/12 213
214 TP-6200 10/12
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TP-6200 10/12i