TP-6200 10/12138 Section 3 Scheduled Maintenance
3.3 Service Schedule
Action
System—Component VisuallyInspect Check Change Clean Test Interval
Fuel System
Day tank level X X Weekly
Flexible lines and connections X R Weekly
Fuel level switch X X Weekly
Main tank supply level X Weekly
Solenoid valve operation X X Weekly
Transfer pump operation X X Weekly
Water in system, remove D D Weekly
Filter(s) DQuarterly
Gasoline supply RSix Months
Fuel piping X Yearly
Tankvents and return lines for obstructions XYearly
Lubrication System
Oil level D D Weekly
Crankcase breather D D Quarterly
Change oil DFirst 50 Hrs., Then
Every 250 Hrs.
Replace filter(s)* D
Cooling System
Radiator fan bolt torque (1500--2800REOZDC,
2500--2800REOZDB,and 3000/3250REOZD with
unit-mounted radiator)
XInitially 8 Hrs., Then
Every 100 Hrs.
Air cleaner to room/enclosure XWeekly
Block heater operation X Weekly
Coolant level D D Weekly
Flexible hoses and connectors X X Weekly
Water pump(s) DWeekly
Fan and alternator belts D D RMonthly
Coolant temperature protection level DSix Months
Lubricate fan bearings (1350 kW and larger) X X 200 Hrs. or Six Months
Air ducts, louvers X X Yearly
Coolant DYearly
Heat exchanger X Yearly
Louver motors and controls X X X Yearly
Radiator exterior X Yearly
Water supply to heat exchanger X Yearly
Exhaust System
Drain condensate trap XWeekly
Leakage X X Weekly
Insulation, fire hazards XQuarterly
Flexible connector(s) XSixMonths
Excessive back pressure X Yearly
Hangers and supports X Yearly
DC Electrical System
Battery charger operation, charge rate XMonthly
Battery electrolyte level XMonthly
Battery specific gravity,charge state XMonthly
Recharge after engine start X Monthly
Remove corrosion, clean and dry battery and rack X X Monthly
Clean and tighten battery terminals X X Quarterly
Tighten DC electrical connections X Six Months
DFollow procedures and frequencies indicated in the engine manufacturer’s maintenance manual.
If not indicated, follow this service schedule. Some items may not apply to all generator sets.
R Replace as necessary.
XAction
* Service more frequently if operated in dusty areas.