3.3 Service Schedule
|
| Action |
|
| ||
|
|
|
|
|
|
|
Visually Inspect | Check | Change | Clean | Test | Interval | |
|
|
|
|
|
|
|
Fuel System |
|
|
|
|
|
|
|
|
|
|
|
|
|
Day tank level | X | X |
|
|
| Weekly |
|
|
|
|
|
|
|
Flexible lines and connections | X |
| R |
|
| Weekly |
|
|
|
|
|
|
|
Fuel level switch | X |
|
|
| X | Weekly |
|
|
|
|
|
|
|
Main tank supply level |
| X |
|
|
| Weekly |
|
|
|
|
|
|
|
Solenoid valve operation | X |
|
|
| X | Weekly |
|
|
|
|
|
|
|
Transfer pump operation | X |
|
|
| X | Weekly |
|
|
|
|
|
|
|
Water in system, remove |
| D |
| D |
| Weekly |
|
|
|
|
|
|
|
Filter(s) |
|
| D |
|
| Quarterly |
|
|
|
|
|
|
|
Gasoline supply |
|
| R |
|
| Six Months |
|
|
|
|
|
|
|
Fuel piping | X |
|
|
|
| Yearly |
|
|
|
|
|
|
|
Tank vents and return lines for obstructions |
| X |
|
|
| Yearly |
|
|
|
|
|
|
|
Lubrication System |
|
|
|
|
|
|
|
|
|
|
|
|
|
Oil level | D | D |
|
|
| Weekly |
|
|
|
|
|
|
|
Crankcase breather | D |
| D |
|
| Quarterly |
|
|
|
|
|
|
|
Change oil |
|
| D |
|
| First 50 Hrs., Then |
|
|
|
|
|
| |
Replace filter(s)* |
|
| D |
|
| Every 250 Hrs. |
|
|
|
|
|
|
|
Cooling System |
|
|
|
|
|
|
|
|
|
|
|
|
|
Radiator fan bolt torque |
|
|
|
|
| Initially 8 Hrs., Then |
| X |
|
|
| ||
|
|
|
| Every 100 Hrs. | ||
|
|
|
|
| ||
|
|
|
|
|
| |
|
|
|
|
|
|
|
Air cleaner to room/enclosure |
| X |
|
|
| Weekly |
|
|
|
|
|
|
|
Block heater operation |
| X |
|
|
| Weekly |
|
|
|
|
|
|
|
Coolant level | D | D |
|
|
| Weekly |
|
|
|
|
|
|
|
Flexible hoses and connectors | X | X |
|
|
| Weekly |
|
|
|
|
|
|
|
Water pump(s) | D |
|
|
|
| Weekly |
|
|
|
|
|
|
|
Fan and alternator belts | D | D | R |
|
| Monthly |
|
|
|
|
|
|
|
Coolant temperature protection level |
|
|
|
| D | Six Months |
|
|
|
|
|
|
|
Lubricate fan bearings (1350 kW and larger) | X | X |
|
|
| 200 Hrs. or Six Months |
|
|
|
|
|
|
|
Air ducts, louvers |
| X |
| X |
| Yearly |
|
|
|
|
|
|
|
Coolant |
|
| D |
|
| Yearly |
|
|
|
|
|
|
|
Heat exchanger |
|
|
| X |
| Yearly |
|
|
|
|
|
|
|
Louver motors and controls | X |
|
| X | X | Yearly |
|
|
|
|
|
|
|
Radiator exterior |
|
|
| X |
| Yearly |
|
|
|
|
|
|
|
Water supply to heat exchanger |
| X |
|
|
| Yearly |
|
|
|
|
|
|
|
Exhaust System |
|
|
|
|
|
|
|
|
|
|
|
|
|
Drain condensate trap |
| X |
|
|
| Weekly |
|
|
|
|
|
|
|
Leakage | X | X |
|
|
| Weekly |
|
|
|
|
|
|
|
Insulation, fire hazards | X |
|
|
|
| Quarterly |
|
|
|
|
|
|
|
Flexible connector(s) | X |
|
|
|
| Six Months |
|
|
|
|
|
|
|
Excessive back pressure |
|
|
|
| X | Yearly |
|
|
|
|
|
|
|
Hangers and supports | X |
|
|
|
| Yearly |
|
|
|
|
|
|
|
DC Electrical System |
|
|
|
|
|
|
|
|
|
|
|
|
|
Battery charger operation, charge rate | X |
|
|
|
| Monthly |
|
|
|
|
|
|
|
Battery electrolyte level |
| X |
|
|
| Monthly |
|
|
|
|
|
|
|
Battery specific gravity, charge state |
|
|
|
| X | Monthly |
|
|
|
|
|
|
|
Recharge after engine start |
| X |
|
|
| Monthly |
|
|
|
|
|
|
|
Remove corrosion, clean and dry battery and rack | X |
|
| X |
| Monthly |
|
|
|
|
|
|
|
Clean and tighten battery terminals | X | X |
|
|
| Quarterly |
|
|
|
|
|
|
|
Tighten DC electrical connections |
| X |
|
|
| Six Months |
|
|
|
|
|
|
|
D Follow procedures and frequencies indicated in the engine manufacturer’s maintenance manual. If not indicated, follow this service schedule. Some items may not apply to all generator sets.
R Replace as necessary. X Action
* Service more frequently if operated in dusty areas.
138 Section 3 Scheduled Maintenance |
|
