Service Schedule, continued

 

 

Action

 

 

 

 

 

 

 

 

 

 

System—Component

Visually Inspect

Check

Change

Clean

Test

Interval

 

 

 

 

 

 

 

AC Electrical System

 

 

 

 

 

 

 

 

 

 

 

 

 

Controller lamp test

X

 

 

 

R

Weekly

 

 

 

 

 

 

 

General Inspection

X

 

 

 

 

Weekly

 

 

 

 

 

 

 

Circuit breakers, fuses[

X

X

R

X

X

Monthly

 

 

 

 

 

 

 

Wire abrasions where subject to motion

X

X

 

 

 

Quarterly

 

 

 

 

 

 

 

Safety and alarm operation

 

X

 

 

X

Six Months

 

 

 

 

 

 

 

Tighten control and power wiring connections

 

X

 

 

 

Yearly

 

 

 

 

 

 

 

Transfer switch main contacts[

X

 

 

X

 

Yearly

 

 

 

 

 

 

 

Voltage-sensing device/relay adjustment[

 

D

 

 

D

Yearly

 

 

 

 

 

 

 

Wire-cable insulation breakdown

X

 

 

 

X

3 Years or

 

 

 

500 Hrs.

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine and Mounting

 

 

 

 

 

 

 

 

 

 

 

 

 

General inspection

D

 

 

 

 

Weekly

 

 

 

 

 

 

 

Governor operation, lubricate moving parts

D

D

 

 

 

Monthly

 

 

 

 

 

 

 

Air cleaner service

 

D

D

 

 

Six Months

 

 

 

 

 

 

 

Choke, carburetor adjustment

 

D

 

 

 

Six Months

 

 

 

 

 

 

 

Governor oil (mechanical governor only)

 

D

 

 

 

Yearly

 

 

 

 

 

 

 

Ignition components

D

 

 

D

 

Yearly

 

 

 

 

 

 

 

Injector pump and injector flow rate, pressure, spray pattern

 

D

 

 

D

Yearly

 

 

 

 

 

 

 

Valve clearance

 

D

 

 

 

3 Years or

 

 

 

 

500 Hrs.

 

 

 

 

 

 

 

 

 

 

 

 

 

Bolt torque

 

D

 

 

D

3 Years or

 

 

 

500 Hrs.

 

 

 

 

 

 

 

 

 

 

 

 

 

Remote Control System, etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

Compartment condition

X

 

 

X

 

Weekly

 

 

 

 

 

 

 

Remote control

 

 

 

 

X

Monthly

 

 

 

 

 

 

 

Run generator set

 

 

 

 

X

Monthly

 

 

 

 

 

 

 

Alternator

 

 

 

 

 

 

 

 

 

 

 

 

 

General inspection

X

 

 

 

 

Weekly

 

 

 

 

 

 

 

Rotor and stator

X

 

 

X

 

Yearly

 

 

 

 

 

 

 

Bearing condition

X

X

R

 

 

Yearly

 

 

 

 

 

 

 

Exciter

X

X

 

X

 

Yearly

 

 

 

 

 

 

 

Voltage regulator

X

X

 

X

 

Yearly

 

 

 

 

 

 

 

Measure and record resistance readings of windings with

 

 

 

 

 

 

insulation tester (Meggerr, with SCR assembly or rectifier

 

 

 

 

X

Yearly

disconnected)

 

 

 

 

 

 

 

 

 

 

 

 

 

Blow dust out of alternator*

X

 

 

D

 

2 Years or

 

 

 

300 Hrs.

 

 

 

 

 

 

 

 

 

 

 

 

 

General Condition of Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

Any condition of vibration, leakage, noise, temperature, or

X

X

 

X

 

Weekly

deterioration

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ensure that system is set for automatic operation

X

 

 

 

 

Weekly

 

 

 

 

 

 

 

Interior of equipment room or outdoor weather housing

X

 

 

X

 

Weekly

 

 

 

 

 

 

 

D Follow procedures and frequencies indicated in the engine manufacturer’s maintenance manual. If not indicated, follow this service schedule. Some items may not apply to all generator sets.

R Replace as necessary. X Action.

* Service more frequently if operated in dusty areas.

[ Do not break manufacturer’s seals or internally inspect these devices.

Meggerr is a registered trademark of Biddle Instruments.

TP-6200 10/12

Section 3 Scheduled Maintenance 139

Page 139
Image 139
Kohler 20-3250 kW manual Transfer switch main contacts