Page
Page
Page
 Preface
Page
 Table of Contents
 Troubleshooting
Operation and Start Up
Parameters
 Appendix a Specifications Appendix B Accessories
Fault Code Information and Maintenance
 Recommended Position the Rubber Magnet of the Digital Keypad
Appendix C How to Select the Right AC Motor Drive
 Introduction
 VFD110VL23A
Receiving and Inspection
Nameplate Information
Model Explanation
 Series Number Explanation
Drive Frames and Appearances
15HP/5.5-11kWFrame C 20-30HP/15-22kWFrame D
 Please refer to .3 for exact dimensions
40-100HP/30-75kWFrame E
VFD750VL43A
 Communication Port Internal structure Removable fan
Drive Features
 Transportation
Preparation for Installation and Wiring Ambient Conditions
Operation
Storage
 15HP/5.5-11kWframe C & 20-30HP/15-22kWframe D
Remove Front Cover
 Lifting
40-100HP/30-75kW frame E
Step
 Fixed plate Fixed pl ate
Flange Mounting
 Fixed plate
 15HP/5.5-11kW frame C
Cutout Dimensions
 20-30HP/15-22kW frame D
 Frame
Dimensions
Frame C
Unit mm inch
 Frame D
255.0 226.0 403.8 384.0 360.0 21.9 168.0 10.04 15.90 15.12
Frame D VFD150VL23A/43A, VFD185VL23A/43A, VFD220VL23A/43A
 Frame E
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 Wiring
Installation and Wiring
 Installation and Wiring
 Used with internal power +24Vdc
Used with external power
Sink NPN mode Source PNP mode
 EPS detection MI-COM=43 Electromagnetic Valve Drive ready
DC voltage Low voltage level Battery voltage
Run
Valve
 Grouning terminals
Loops
 External Wiring
 Motor
Main Circuit Main Circuit Connection
Brak e res istor
Pti onal Non-fuse break er
 Output terminals for main circuit U, V, W
Mains power terminals R/L1, S/L2, T/L3
 Models Wire Torque Wire Type
Main Circuit Terminals
Models
 Torque Wire Type
Control Terminals
Position of External Terminals
 MI2
OFF
REV
MI1
 Analog input terminals ACI, AUI1, AUI2, ACM
 Terminal 0V/24V Kgf-com1.4 in-lbf AWG 0.051-1.3mm2
Frame Torque Wire
Digital outputs MO1, MO2, MCM
AWG 0.3-2.1mm2
 Installation and Wiring
 Operation Method
Operation and Start Up
 STOP/RESET
KPVL-CC01
RUN
 Trial Run
 Basic parameter settings Motor tuning
Auto-tuning Operations Flow Chart
 Explanations for the Auto-tuning Steps
 Operation and Start Up
 IM motor
Step
 PM motor
 Step
 EMVL-PGH01/02
SIN/COS
EMVL-PGABO/ABL
EMVL-PGABL
 Step
 Operation and Start Up
 Trial run
 Operation and Start Up
 Operation and Start Up
 Operation and Start Up
 Parameters
 Summary of Parameter Settings
Parameter can be set during operation
Group 0 System Parameters
 Focpg Tqcpg Focpm
 Vfpg SVC Focpg Tqcpg Focpm
Group 1 Basic Parameters
 Vfpg SVC Focpg Tqcpg
Group 2 Digital Input/Output Parameters
 By FWD/REV By Enable 02-25
 Group 3 Analog Input/Output Parameters
Explanation Settings
 03-19
 Group 4 Multi-Step Speed Parameters
 Group 5 IM Motor Parameters
 Group 6 Protection Parameters
 ~100.0%
 Group 7 Special Parameters
 Group 8 PM Motor Parameters
 Group 9 Communication Parameters
 SIN/COS
Group 10 Speed Feedback Control Parameters
 Group 11 Advanced Parameters
 Group 12 User-defined Parameters
 Group 13 View User-defined Parameters
 Description of Parameter Settings
00-00
00-01
 00-02
Factory setting
Content of Multi-Function Display
Factory setting
 SEEEEEEE0 0 HzEE
 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD
DI EON/ OFFESt a t
DOEON/ OFFESt a t
FFF
 User Defined Coefficient K
Factory setting Read Only
Settings Read Only Display #.##
00-05
 00-07
Password Input Unit
Password Set Unit
Settings To 9998 and 10000 to Display
 Decoding Flow Chart
Pass word Setting
00-09Control Method
 230V/460V Series
00-10
00-11
00-12
 00-15
Source of the Master Frequency Command
Source of the Operation Command
00-14
 01-01
01-02
01-03
 01-07
01-04
01-05
01-06
 01-11
01-09
01-10
Output Frequency Upper Limit Unit
 01-18
01-12
01-14
01-16
 01-23
Switch Frequency between 1st/4th Accel/decel Unit
01-22
JOG Frequency Unit
 1st/4th Acceleration/Deceleration Switching
 01-29
01-28
01-31
 Parameters
 02-00
02-01
02-00 Control Circuits of the External Terminal
 02-05
02-02
02-03
02-04
 Settings Functions Descriptions
 Eeprom
By Pr.07-28 setting
 02-09
 02-12
02-10
MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV
02-11
 Settings Control Mode
 Settings Functions Descriptions
 Active when the warning is detected
 02-23
Enable
Input MI=40
Multifunction output MO=15
 02-28
02-25
02-26
02-27
 02-32
02-31
 2 7=S
 02-33
02-34
02-35
 03-00
03-01
03-02
 03-04
Settings 100.0~100.0%
03-03
Analog Input Bias 1 AUI1 Unit
 03-08
03-05
03-06
03-07
 03-15
03-12
03-13
03-14
 03-18
Analog Output Gain Unit
03-21
 04-03
04-00
04-01
04-02
 05-00
Pr 06 Pr Equivalent circuit for VFD -VL ser ie s
 05-03
Factory setting #.##
Settings 40 to 120%
05-02
 05-13
05-12
 05-17
05-14
05-15
05-16
 Settings To 250%
05-20
Core Loss Compensation Unit
 06-00
06-01
06-02
 06-04
06-03
 06-08
06-05
06-06
06-07
 06-10
Pr.06-06
Pr.06-09
Pr.06-07
 60Hz
Operation time min
Load
Fac tor %
 06-16 06-17 06-18 06-19 06-20 06-21
Readings No fault
 Parameters
 Setting Method of Fault Output
Bit Fault code
06-30
 Bit Fault code
 06-24
Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt
06-22
06-23
 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code Volt
 Bit0 Bit1 Bit2 Bit3 Bit4 Bit5
Fault code Current Volt. OL
 06-29
06-26
06-27
06-28
 07-03
07-00
07-01
07-02
 07-07
07-05
07-0
07-06
 07-11
07-12
07-13
 07-18
07-14
07-15
07-17
 07-22
07-19
07-20
07-21
 07-26
07-23
07-24
07-25
 07-28
100%
300% x 07-29=t
00-01
 Settings No function
08-00Motor Auto Tuning
 08-02
Rated Power of Motor Unit
 08-06
08-03
08-04
08-05
 Parameters
 09-02
RS-485 5 NC 6 NC
09-00
09-01
 Ascii mode
RTU mode
Code Description
 Data
STX
 END
Start
 5CH
FEH
 A0H
 Count by word 02H CRC CHK Low
6FH
F7H
 GG means parameter group, nn means parameter number
Content
AC drive Parameters Command Write only
Address Function
 Content Address Function
 Ascii mode RTU mode
A1H
Exception
 09-05
 SIN/COS+
ABZ
 10-01
Settings Disable
Motor will run Motor won’t run 10-00=5
Motor will run 10-00=6
 10-06
10-03
10-04
10-05
 10-08
10-09
10-11
 10-12
 10-21
10-18
10-19
10-20
 10-22
10-23
10-24
 System Control
Setting auto gain adjustment Pr.11-00=1
Adjust by requirement
11-00
 11-04
11-01
11-02
11-03
 11-08
11-05
11-06
11-07
 11-10
11-11
11-12
 11-13
11-14
11-15
 PMSMOTORUB- Emf ET SEEEEEE6 0 1 3 0 0 Prog
FREQ. Esetpoi NTn t
SEEEEEE6 0 1 2 0 0 Prog
Umap ADD0 Eeeetee SEEEEE0 8 0 3 0 8 0 3 0
 DI SPL AYEUSER- SET SEEEEEE6 0 1 3 0
FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEE
SEEEEEE6 0 1 2- 0 0 Prog
EEE- EEn d . E- EEE Eeeeeeeeeeeeeeee
 2127
FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEE Prog
Systemsparameter press SEEEEEE6 0 0 0 EE twice
Ma x Eo f s Fc md i n t ET SEEEEEE6 0 1 3 0
 13-31
Settings Refer to group 12 for details
13-00
View User-defined Parameters
 Over Current OC
Troubleshooting
 Ground Fault
Ground fault
Over Voltage OV
 Low Voltage Lv
Suitable power
 Overload
Over Heat OH
 Phase Loss PHL
Display of KPVL-CC01 is Abnormal
Yes
 Motor cannot Run
 Motor Speed cannot be Changed
 Motor does not Run as Expected
Motor Stalls during Acceleration
 Environmental Condition
Electromagnetic/Induction Noise
 Affecting Other Machines
 Fault Code Information
Fault Code Information and Maintenance
 EEE F a u l t code 0 E3
Common Problems and Solutions
EEE Fault Co d e 0 E
Ea t EAc c e l Eeeee
 EEE Fault Co d e 0 9 E
Display Description Ground fault Corrective Actions
Motor drive protection, not for protection of the user
 Ea t ES t o p Eeeeee
EEE Fault code 1 E
 Eeef a u l t code 2 2 E
EEE Fault code 2 E0
 EEE Fault code 2 E7
EEE Fault code 3 0 E
EEE Fault code 3 2 E
EEE Fault code 3 E
 EHWEEr r o r Eeeee
FEEEFault code 3 E9
EEE Fault Co d e 4 E
EEE Fault code 4 E
 EEEFa u l t code 5 E6
EEE Fault Co d e 5 E
PC EE r r ECo mma n d EE
EEE Fa u l t code 5 E
 Reset
EEE Fault code 5 E
Eeef a u l t code 6 3 E
 Fault Code Information and Maintenance
 One
Maintenance and Inspections
Voltage Maintenance Check Items Methods and Criterion
Keypad Maintenance Check Items Methods and Criterion
 Change of copper plate
Main circuit Maintenance Check Items Methods and Criterion
 Visual, aural inspection and smell Or peculiar smell
Year
 Change fan Overheat
Daily
 Daily
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 Appendix a Specifications
 Per torque 100% Accel up 140% Cruise 80% Decel up Post
 General Specifications
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 Appendix B Accessories
 Decrease accordingly. Recommended cycle time is one minute
All Brake Resistors & Brake Units Used in AC Motor Drives
 Appendix B Accessories
 Dimensions are in millimeter
Dimensions and Weights for Brake Resistors
 Order P/N BR500W030, BR500W100, BR1K0W020, BR1K0W075
 Specifications for Brake Unit
 Dimensions for Brake Unit
121.0 80.0 130.0
189.5 200.0
 VFDB4132
 Model Recommended Input Current a
Non-fuse Circuit Breaker Chart
Fuse Specification Chart
Phase Model
 160 150 300
110 120 225
142 145 250
130 110 250
 37.5 52.5 18.5 67.5 82.5 120 100 150 130 195
AC Reactor AC Input Reactor Recommended Value
AC Output Reactor Recommended Value
Impedance
 37.5 52.5 18.5 67.5 120 100 150 130 195 160 240
Applications for AC Reactor
 AC motor drive Motor
Correct wiring
M1 reactor
AC motor drive
 Silicon rectifier Powerreactor AC motor drive Reactor Motor
 Nominal Method
Zero Phase Reactor RF220X00A
Diagram a
Diagram B
 230V DC Choke
230Vac Built-in 50/60Hz 18.5 110 Phase 125 460V DC Choke
460Vac 18.5 Built-in 50/60Hz Phase 110 125 200 100 240
DC Choke Recommended Values
 =Ru n
Digital Keypad KPVL-CC01
Description of the Digital Keypad KPVL-CC01
=Sto p
 EEE- EEr r . E- EEE
Paramecopyeeeeee SEEEREADE1 Eeeeee
Paramecopyeeeeee SEEESAVEE1 Ev 1
Syst Emeparameter S0 EEEEEEEE0 0 EE
 To set parameters
How to Operate the Digital Keypad KPVL-CC01
 Press and hold on for about 5 seconds
When Read 1 starts blinking, it starts to save to KPVL-CC01
Enter parameter settings
From drive to KPVL-CC01
 Recommended Position the Rubber Magnet of the Digital Keypad
Dimension of the Digital Keypad
 V, V, W, W
Terminal Symbols
Specifications
PG Card for Encoder
 10 11
Encoder
Line driver
Division Factor
 A/O
B/O
A/O B/O
 TB1
Terminal Symbols Descriptions
Power source of encoder
Power source common for
 Open collector
A/O, B/O, B/O Z/O
 Leads B Leads a A/O B/O
 Sinusoidal Encoder Function
EMVL-PGH01 only for Heidenhain ERN1387
 +5V Vdc
900el
SIN COS COS 900mech
 COS, COS’
Terminal Symbols Descriptions Specifications
+ Z
SIN, SIN’
 Leads B Leads a
Division factor
 +SIN
EMVL-PGS01
+COS
Refcos
 Data+
Encoder
+ +CO S
+ +S
 OA-GND
OA-GND OB-GND
 Appendix B Accessories
  EN61000-6-4  EN61800-3  EN55011 1991 Class a Group
AMD-EMI Filter Cross Reference
AC Drives Model Number FootPrint
50TDS4W4C VFD185VL43A
 Length of motor cable
Saddle on both ends Saddle on one end
 230VAC input voltage
Dimensions are in millimeter and inch
 Order P/N RF110B43CA
 Order P/N 50TDS4W4C Order P/N 100TDS84C
 Order P/N 200TDDS84C
 Order P/N 150TDS84C Order P/N 180TDS84C
 MCM MO7 MO6 MO5 MO 4 MO3
Max +24V/5mA MO3~MO10 Internal circuit MCM
AVO1-AGND AVO2-AGND
AVO1 Agnd MO10 MO9 MO8
 Safety Relay EMVL-SAF01 Functions of the Terminals
Wiring of the Safety Relay
Relay contact Connect to J P19 On the c ontrol board
 Descriptions
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 Speed Time Overload Starting Torque Ratings
Related Specification
  Acceleration time ≧60 seconds Starting capacity=
When one AC motor drive operates one motor
When one AC motor drive operates more than one motor
Capacity Formulas
 ⋅ IM ≤ the rated current of AC motor drive a
 General Precaution
Parameter Settings Note
Selection Note
 How to Choose a Suitable Motor
Torque% 25% 40% 60% 100 Continuous Frequency Hz
Standard motor
 Pole-changing Dahlander motor
Special motors
 Motor torque
Power Transmission Mechanism
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