Page
Page
Page
 Preface
Page
 Table of Contents
 Parameters
Troubleshooting
Operation and Start Up
 Fault Code Information and Maintenance
Appendix a Specifications Appendix B Accessories
 Appendix C How to Select the Right AC Motor Drive
Recommended Position the Rubber Magnet of the Digital Keypad
 Introduction
 Model Explanation
Receiving and Inspection
Nameplate Information
VFD110VL23A
 15HP/5.5-11kWFrame C 20-30HP/15-22kWFrame D
Series Number Explanation
Drive Frames and Appearances
 VFD750VL43A
Please refer to .3 for exact dimensions
40-100HP/30-75kWFrame E
 Drive Features
Communication Port Internal structure Removable fan
 Storage
Preparation for Installation and Wiring Ambient Conditions
Operation
Transportation
 Remove Front Cover
15HP/5.5-11kWframe C & 20-30HP/15-22kWframe D
 Step
Lifting
40-100HP/30-75kW frame E
 Flange Mounting
Fixed plate Fixed pl ate
 Fixed plate
 Cutout Dimensions
15HP/5.5-11kW frame C
 20-30HP/15-22kW frame D
 Unit mm inch
Dimensions
Frame C
Frame
 Frame D VFD150VL23A/43A, VFD185VL23A/43A, VFD220VL23A/43A
Frame D
255.0 226.0 403.8 384.0 360.0 21.9 168.0 10.04 15.90 15.12
 Frame E
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 Installation and Wiring
Wiring
 Installation and Wiring
 Sink NPN mode Source PNP mode
Used with internal power +24Vdc
Used with external power
 Valve
DC voltage Low voltage level Battery voltage
Run
EPS detection MI-COM=43 Electromagnetic Valve Drive ready
 Loops
Grouning terminals
 External Wiring
 Pti onal Non-fuse break er
Main Circuit Main Circuit Connection
Brak e res istor
Motor
 Mains power terminals R/L1, S/L2, T/L3
Output terminals for main circuit U, V, W
 Models
Models Wire Torque Wire Type
Main Circuit Terminals
 Position of External Terminals
Torque Wire Type
Control Terminals
 MI1
OFF
REV
MI2
 Analog input terminals ACI, AUI1, AUI2, ACM
 AWG 0.3-2.1mm2
Frame Torque Wire
Digital outputs MO1, MO2, MCM
Terminal 0V/24V Kgf-com1.4 in-lbf AWG 0.051-1.3mm2
 Installation and Wiring
 Operation and Start Up
Operation Method
 RUN
STOP/RESET
KPVL-CC01
 Trial Run
 Auto-tuning Operations Flow Chart
Basic parameter settings Motor tuning
 Explanations for the Auto-tuning Steps
 Operation and Start Up
 Step
IM motor
 PM motor
 Step
 EMVL-PGABL
SIN/COS
EMVL-PGABO/ABL
EMVL-PGH01/02
 Step
 Operation and Start Up
 Trial run
 Operation and Start Up
 Operation and Start Up
 Operation and Start Up
 Parameters
 Group 0 System Parameters
Summary of Parameter Settings
Parameter can be set during operation
 Focpg Tqcpg Focpm
 Group 1 Basic Parameters
Vfpg SVC Focpg Tqcpg Focpm
 Group 2 Digital Input/Output Parameters
Vfpg SVC Focpg Tqcpg
 By FWD/REV By Enable 02-25
 Explanation Settings
Group 3 Analog Input/Output Parameters
 03-19
 Group 4 Multi-Step Speed Parameters
 Group 5 IM Motor Parameters
 Group 6 Protection Parameters
 ~100.0%
 Group 7 Special Parameters
 Group 8 PM Motor Parameters
 Group 9 Communication Parameters
 Group 10 Speed Feedback Control Parameters
SIN/COS
 Group 11 Advanced Parameters
 Group 12 User-defined Parameters
 Group 13 View User-defined Parameters
 00-01
Description of Parameter Settings
00-00
 Factory setting
Factory setting
Content of Multi-Function Display
00-02
 SEEEEEEE0 0 HzEE
 FFF
DI EON/ OFFESt a t
DOEON/ OFFESt a t
MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD
 00-05
Factory setting Read Only
Settings Read Only Display #.##
User Defined Coefficient K
 Settings To 9998 and 10000 to Display
Password Input Unit
Password Set Unit
00-07
 00-09Control Method
Decoding Flow Chart
Pass word Setting
 00-12
00-10
00-11
230V/460V Series
 00-14
Source of the Master Frequency Command
Source of the Operation Command
00-15
 01-03
01-01
01-02
 01-06
01-04
01-05
01-07
 Output Frequency Upper Limit Unit
01-09
01-10
01-11
 01-16
01-12
01-14
01-18
 JOG Frequency Unit
Switch Frequency between 1st/4th Accel/decel Unit
01-22
01-23
 1st/4th Acceleration/Deceleration Switching
 01-31
01-29
01-28
 Parameters
 02-00 Control Circuits of the External Terminal
02-00
02-01
 02-04
02-02
02-03
02-05
 Settings Functions Descriptions
 By Pr.07-28 setting
Eeprom
 02-09
 02-11
02-10
MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV
02-12
 Settings Control Mode
 Settings Functions Descriptions
 Active when the warning is detected
 Multifunction output MO=15
Enable
Input MI=40
02-23
 02-27
02-25
02-26
02-28
 02-31
02-32
 2 7=S
 02-35
02-33
02-34
 03-02
03-00
03-01
 Analog Input Bias 1 AUI1 Unit
Settings 100.0~100.0%
03-03
03-04
 03-07
03-05
03-06
03-08
 03-14
03-12
03-13
03-15
 03-21
03-18
Analog Output Gain Unit
 04-02
04-00
04-01
04-03
 Pr 06 Pr Equivalent circuit for VFD -VL ser ie s
05-00
 05-02
Factory setting #.##
Settings 40 to 120%
05-03
 05-12
05-13
 05-16
05-14
05-15
05-17
 Core Loss Compensation Unit
Settings To 250%
05-20
 06-02
06-00
06-01
 06-03
06-04
 06-07
06-05
06-06
06-08
 Pr.06-07
Pr.06-06
Pr.06-09
06-10
 Fac tor %
Operation time min
Load
60Hz
 Readings No fault
06-16 06-17 06-18 06-19 06-20 06-21
 Parameters
 06-30
Setting Method of Fault Output
Bit Fault code
 Bit Fault code
 06-23
Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt
06-22
06-24
 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code Volt
 Fault code Current Volt. OL
Bit0 Bit1 Bit2 Bit3 Bit4 Bit5
 06-28
06-26
06-27
06-29
 07-02
07-00
07-01
07-03
 07-06
07-05
07-0
07-07
 07-13
07-11
07-12
 07-17
07-14
07-15
07-18
 07-21
07-19
07-20
07-22
 07-25
07-23
07-24
07-26
 00-01
100%
300% x 07-29=t
07-28
 08-00Motor Auto Tuning
Settings No function
 Rated Power of Motor Unit
08-02
 08-05
08-03
08-04
08-06
 Parameters
 09-01
RS-485 5 NC 6 NC
09-00
09-02
 Code Description
Ascii mode
RTU mode
 STX
Data
 Start
END
 FEH
5CH
 A0H
 F7H
Count by word 02H CRC CHK Low
6FH
 Address Function
Content
AC drive Parameters Command Write only
GG means parameter group, nn means parameter number
 Content Address Function
 Exception
Ascii mode RTU mode
A1H
 09-05
 ABZ
SIN/COS+
 Motor will run 10-00=6
Settings Disable
Motor will run Motor won’t run 10-00=5
10-01
 10-05
10-03
10-04
10-06
 10-11
10-08
10-09
 10-12
 10-20
10-18
10-19
10-21
 10-24
10-22
10-23
 11-00
Setting auto gain adjustment Pr.11-00=1
Adjust by requirement
System Control
 11-03
11-01
11-02
11-04
 11-07
11-05
11-06
11-08
 11-12
11-10
11-11
 11-15
11-13
11-14
 Umap ADD0 Eeeetee SEEEEE0 8 0 3 0 8 0 3 0
FREQ. Esetpoi NTn t
SEEEEEE6 0 1 2 0 0 Prog
PMSMOTORUB- Emf ET SEEEEEE6 0 1 3 0 0 Prog
 EEE- EEn d . E- EEE Eeeeeeeeeeeeeeee
FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEE
SEEEEEE6 0 1 2- 0 0 Prog
DI SPL AYEUSER- SET SEEEEEE6 0 1 3 0
 Ma x Eo f s Fc md i n t ET SEEEEEE6 0 1 3 0
FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEE Prog
Systemsparameter press SEEEEEE6 0 0 0 EE twice
2127
 View User-defined Parameters
Settings Refer to group 12 for details
13-00
13-31
 Troubleshooting
Over Current OC
 Over Voltage OV
Ground Fault
Ground fault
 Suitable power
Low Voltage Lv
 Over Heat OH
Overload
 Yes
Phase Loss PHL
Display of KPVL-CC01 is Abnormal
 Motor cannot Run
 Motor Speed cannot be Changed
 Motor Stalls during Acceleration
Motor does not Run as Expected
 Electromagnetic/Induction Noise
Environmental Condition
 Affecting Other Machines
 Fault Code Information and Maintenance
Fault Code Information
 Ea t EAc c e l Eeeee
Common Problems and Solutions
EEE Fault Co d e 0 E
EEE F a u l t code 0 E3
 Motor drive protection, not for protection of the user
EEE Fault Co d e 0 9 E
Display Description Ground fault Corrective Actions
 EEE Fault code 1 E
Ea t ES t o p Eeeeee
 EEE Fault code 2 E0
Eeef a u l t code 2 2 E
 EEE Fault code 3 E
EEE Fault code 3 0 E
EEE Fault code 3 2 E
EEE Fault code 2 E7
 EEE Fault code 4 E
FEEEFault code 3 E9
EEE Fault Co d e 4 E
EHWEEr r o r Eeeee
 EEE Fa u l t code 5 E
EEE Fault Co d e 5 E
PC EE r r ECo mma n d EE
EEEFa u l t code 5 E6
 Eeef a u l t code 6 3 E
Reset
EEE Fault code 5 E
 Fault Code Information and Maintenance
 Keypad Maintenance Check Items Methods and Criterion
Maintenance and Inspections
Voltage Maintenance Check Items Methods and Criterion
One
 Main circuit Maintenance Check Items Methods and Criterion
Change of copper plate
 Year
Visual, aural inspection and smell Or peculiar smell
 Daily
Change fan Overheat
 Daily
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 Appendix a Specifications
 Per torque 100% Accel up 140% Cruise 80% Decel up Post
 General Specifications
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 Appendix B Accessories
 All Brake Resistors & Brake Units Used in AC Motor Drives
Decrease accordingly. Recommended cycle time is one minute
 Appendix B Accessories
 Dimensions and Weights for Brake Resistors
Dimensions are in millimeter
 Order P/N BR500W030, BR500W100, BR1K0W020, BR1K0W075
 Specifications for Brake Unit
 189.5 200.0
Dimensions for Brake Unit
121.0 80.0 130.0
 VFDB4132
 Phase Model
Non-fuse Circuit Breaker Chart
Fuse Specification Chart
Model Recommended Input Current a
 130 110 250
110 120 225
142 145 250
160 150 300
 Impedance
AC Reactor AC Input Reactor Recommended Value
AC Output Reactor Recommended Value
37.5 52.5 18.5 67.5 82.5 120 100 150 130 195
 Applications for AC Reactor
37.5 52.5 18.5 67.5 120 100 150 130 195 160 240
 AC motor drive
Correct wiring
M1 reactor
AC motor drive Motor
 Silicon rectifier Powerreactor AC motor drive Reactor Motor
 Diagram B
Zero Phase Reactor RF220X00A
Diagram a
Nominal Method
 DC Choke Recommended Values
230Vac Built-in 50/60Hz 18.5 110 Phase 125 460V DC Choke
460Vac 18.5 Built-in 50/60Hz Phase 110 125 200 100 240
230V DC Choke
 =Sto p
Digital Keypad KPVL-CC01
Description of the Digital Keypad KPVL-CC01
=Ru n
 Syst Emeparameter S0 EEEEEEEE0 0 EE
Paramecopyeeeeee SEEEREADE1 Eeeeee
Paramecopyeeeeee SEEESAVEE1 Ev 1
EEE- EEr r . E- EEE
 How to Operate the Digital Keypad KPVL-CC01
To set parameters
 From drive to KPVL-CC01
When Read 1 starts blinking, it starts to save to KPVL-CC01
Enter parameter settings
Press and hold on for about 5 seconds
 Dimension of the Digital Keypad
Recommended Position the Rubber Magnet of the Digital Keypad
 PG Card for Encoder
Terminal Symbols
Specifications
V, V, W, W
 Division Factor
Encoder
Line driver
10 11
 A/O B/O
A/O
B/O
 Power source common for
Terminal Symbols Descriptions
Power source of encoder
TB1
 A/O, B/O, B/O Z/O
Open collector
 Leads B Leads a A/O B/O
 EMVL-PGH01 only for Heidenhain ERN1387
Sinusoidal Encoder Function
 SIN COS COS 900mech
+5V Vdc
900el
 SIN, SIN’
Terminal Symbols Descriptions Specifications
+ Z
COS, COS’
 Division factor
Leads B Leads a
 Refcos
EMVL-PGS01
+COS
+SIN
 + +S
Encoder
+ +CO S
Data+
 OA-GND OB-GND
OA-GND
 Appendix B Accessories
 50TDS4W4C VFD185VL43A
AMD-EMI Filter Cross Reference
AC Drives Model Number FootPrint
 EN61000-6-4  EN61800-3  EN55011 1991 Class a Group
 Saddle on both ends Saddle on one end
Length of motor cable
 Dimensions are in millimeter and inch
230VAC input voltage
 Order P/N RF110B43CA
 Order P/N 50TDS4W4C Order P/N 100TDS84C
 Order P/N 200TDDS84C
 Order P/N 150TDS84C Order P/N 180TDS84C
 AVO1 Agnd MO10 MO9 MO8
Max +24V/5mA MO3~MO10 Internal circuit MCM
AVO1-AGND AVO2-AGND
MCM MO7 MO6 MO5 MO 4 MO3
 Relay contact Connect to J P19 On the c ontrol board
Safety Relay EMVL-SAF01 Functions of the Terminals
Wiring of the Safety Relay
 Descriptions
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 Related Specification
Speed Time Overload Starting Torque Ratings
 Capacity Formulas
When one AC motor drive operates one motor
When one AC motor drive operates more than one motor
 Acceleration time ≧60 seconds Starting capacity=
 ⋅ IM ≤ the rated current of AC motor drive a
 Selection Note
General Precaution
Parameter Settings Note
 Standard motor
How to Choose a Suitable Motor
Torque% 25% 40% 60% 100 Continuous Frequency Hz
 Special motors
Pole-changing Dahlander motor
 Power Transmission Mechanism
Motor torque
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