Page
Page
Page
Preface
Page
Table of Contents
Troubleshooting
Operation and Start Up
Parameters
Appendix a Specifications Appendix B Accessories
Fault Code Information and Maintenance
Recommended Position the Rubber Magnet of the Digital Keypad
Appendix C How to Select the Right AC Motor Drive
Introduction
VFD110VL23A
Receiving and Inspection
Nameplate Information
Model Explanation
Series Number Explanation
Drive Frames and Appearances
15HP/5.5-11kWFrame C 20-30HP/15-22kWFrame D
Please refer to .3 for exact dimensions
40-100HP/30-75kWFrame E
VFD750VL43A
Communication Port Internal structure Removable fan
Drive Features
Transportation
Preparation for Installation and Wiring Ambient Conditions
Operation
Storage
15HP/5.5-11kWframe C & 20-30HP/15-22kWframe D
Remove Front Cover
Lifting
40-100HP/30-75kW frame E
Step
Fixed plate Fixed pl ate
Flange Mounting
Fixed plate
15HP/5.5-11kW frame C
Cutout Dimensions
20-30HP/15-22kW frame D
Frame
Dimensions
Frame C
Unit mm inch
Frame D
255.0 226.0 403.8 384.0 360.0 21.9 168.0 10.04 15.90 15.12
Frame D VFD150VL23A/43A, VFD185VL23A/43A, VFD220VL23A/43A
Frame E
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Wiring
Installation and Wiring
Installation and Wiring
Used with internal power +24Vdc
Used with external power
Sink NPN mode Source PNP mode
EPS detection MI-COM=43 Electromagnetic Valve Drive ready
DC voltage Low voltage level Battery voltage
Run
Valve
Grouning terminals
Loops
External Wiring
Motor
Main Circuit Main Circuit Connection
Brak e res istor
Pti onal Non-fuse break er
Output terminals for main circuit U, V, W
Mains power terminals R/L1, S/L2, T/L3
Models Wire Torque Wire Type
Main Circuit Terminals
Models
Torque Wire Type
Control Terminals
Position of External Terminals
MI2
OFF
REV
MI1
Analog input terminals ACI, AUI1, AUI2, ACM
Terminal 0V/24V Kgf-com1.4 in-lbf AWG 0.051-1.3mm2
Frame Torque Wire
Digital outputs MO1, MO2, MCM
AWG 0.3-2.1mm2
Installation and Wiring
Operation Method
Operation and Start Up
STOP/RESET
KPVL-CC01
RUN
Trial Run
Basic parameter settings Motor tuning
Auto-tuning Operations Flow Chart
Explanations for the Auto-tuning Steps
Operation and Start Up
IM motor
Step
PM motor
Step
EMVL-PGH01/02
SIN/COS
EMVL-PGABO/ABL
EMVL-PGABL
Step
Operation and Start Up
Trial run
Operation and Start Up
Operation and Start Up
Operation and Start Up
Parameters
Summary of Parameter Settings
Parameter can be set during operation
Group 0 System Parameters
Focpg Tqcpg Focpm
Vfpg SVC Focpg Tqcpg Focpm
Group 1 Basic Parameters
Vfpg SVC Focpg Tqcpg
Group 2 Digital Input/Output Parameters
By FWD/REV By Enable 02-25
Group 3 Analog Input/Output Parameters
Explanation Settings
03-19
Group 4 Multi-Step Speed Parameters
Group 5 IM Motor Parameters
Group 6 Protection Parameters
~100.0%
Group 7 Special Parameters
Group 8 PM Motor Parameters
Group 9 Communication Parameters
SIN/COS
Group 10 Speed Feedback Control Parameters
Group 11 Advanced Parameters
Group 12 User-defined Parameters
Group 13 View User-defined Parameters
Description of Parameter Settings
00-00
00-01
00-02
Factory setting
Content of Multi-Function Display
Factory setting
SEEEEEEE0 0 HzEE
MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD
DI EON/ OFFESt a t
DOEON/ OFFESt a t
FFF
User Defined Coefficient K
Factory setting Read Only
Settings Read Only Display #.##
00-05
00-07
Password Input Unit
Password Set Unit
Settings To 9998 and 10000 to Display
Decoding Flow Chart
Pass word Setting
00-09Control Method
230V/460V Series
00-10
00-11
00-12
00-15
Source of the Master Frequency Command
Source of the Operation Command
00-14
01-01
01-02
01-03
01-07
01-04
01-05
01-06
01-11
01-09
01-10
Output Frequency Upper Limit Unit
01-18
01-12
01-14
01-16
01-23
Switch Frequency between 1st/4th Accel/decel Unit
01-22
JOG Frequency Unit
1st/4th Acceleration/Deceleration Switching
01-29
01-28
01-31
Parameters
02-00
02-01
02-00 Control Circuits of the External Terminal
02-05
02-02
02-03
02-04
Settings Functions Descriptions
Eeprom
By Pr.07-28 setting
02-09
02-12
02-10
MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV
02-11
Settings Control Mode
Settings Functions Descriptions
Active when the warning is detected
02-23
Enable
Input MI=40
Multifunction output MO=15
02-28
02-25
02-26
02-27
02-32
02-31
2 7=S
02-33
02-34
02-35
03-00
03-01
03-02
03-04
Settings 100.0~100.0%
03-03
Analog Input Bias 1 AUI1 Unit
03-08
03-05
03-06
03-07
03-15
03-12
03-13
03-14
03-18
Analog Output Gain Unit
03-21
04-03
04-00
04-01
04-02
05-00
Pr 06 Pr Equivalent circuit for VFD -VL ser ie s
05-03
Factory setting #.##
Settings 40 to 120%
05-02
05-13
05-12
05-17
05-14
05-15
05-16
Settings To 250%
05-20
Core Loss Compensation Unit
06-00
06-01
06-02
06-04
06-03
06-08
06-05
06-06
06-07
06-10
Pr.06-06
Pr.06-09
Pr.06-07
60Hz
Operation time min
Load
Fac tor %
06-16 06-17 06-18 06-19 06-20 06-21
Readings No fault
Parameters
Setting Method of Fault Output
Bit Fault code
06-30
Bit Fault code
06-24
Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt
06-22
06-23
Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code Volt
Bit0 Bit1 Bit2 Bit3 Bit4 Bit5
Fault code Current Volt. OL
06-29
06-26
06-27
06-28
07-03
07-00
07-01
07-02
07-07
07-05
07-0
07-06
07-11
07-12
07-13
07-18
07-14
07-15
07-17
07-22
07-19
07-20
07-21
07-26
07-23
07-24
07-25
07-28
100%
300% x 07-29=t
00-01
Settings No function
08-00Motor Auto Tuning
08-02
Rated Power of Motor Unit
08-06
08-03
08-04
08-05
Parameters
09-02
RS-485 5 NC 6 NC
09-00
09-01
Ascii mode
RTU mode
Code Description
Data
STX
END
Start
5CH
FEH
A0H
Count by word 02H CRC CHK Low
6FH
F7H
GG means parameter group, nn means parameter number
Content
AC drive Parameters Command Write only
Address Function
Content Address Function
Ascii mode RTU mode
A1H
Exception
09-05
SIN/COS+
ABZ
10-01
Settings Disable
Motor will run Motor won’t run 10-00=5
Motor will run 10-00=6
10-06
10-03
10-04
10-05
10-08
10-09
10-11
10-12
10-21
10-18
10-19
10-20
10-22
10-23
10-24
System Control
Setting auto gain adjustment Pr.11-00=1
Adjust by requirement
11-00
11-04
11-01
11-02
11-03
11-08
11-05
11-06
11-07
11-10
11-11
11-12
11-13
11-14
11-15
PMSMOTORUB- Emf ET SEEEEEE6 0 1 3 0 0 Prog
FREQ. Esetpoi NTn t
SEEEEEE6 0 1 2 0 0 Prog
Umap ADD0 Eeeetee SEEEEE0 8 0 3 0 8 0 3 0
DI SPL AYEUSER- SET SEEEEEE6 0 1 3 0
FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEE
SEEEEEE6 0 1 2- 0 0 Prog
EEE- EEn d . E- EEE Eeeeeeeeeeeeeeee
2127
FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEE Prog
Systemsparameter press SEEEEEE6 0 0 0 EE twice
Ma x Eo f s Fc md i n t ET SEEEEEE6 0 1 3 0
13-31
Settings Refer to group 12 for details
13-00
View User-defined Parameters
Over Current OC
Troubleshooting
Ground Fault
Ground fault
Over Voltage OV
Low Voltage Lv
Suitable power
Overload
Over Heat OH
Phase Loss PHL
Display of KPVL-CC01 is Abnormal
Yes
Motor cannot Run
Motor Speed cannot be Changed
Motor does not Run as Expected
Motor Stalls during Acceleration
Environmental Condition
Electromagnetic/Induction Noise
Affecting Other Machines
Fault Code Information
Fault Code Information and Maintenance
EEE F a u l t code 0 E3
Common Problems and Solutions
EEE Fault Co d e 0 E
Ea t EAc c e l Eeeee
EEE Fault Co d e 0 9 E
Display Description Ground fault Corrective Actions
Motor drive protection, not for protection of the user
Ea t ES t o p Eeeeee
EEE Fault code 1 E
Eeef a u l t code 2 2 E
EEE Fault code 2 E0
EEE Fault code 2 E7
EEE Fault code 3 0 E
EEE Fault code 3 2 E
EEE Fault code 3 E
EHWEEr r o r Eeeee
FEEEFault code 3 E9
EEE Fault Co d e 4 E
EEE Fault code 4 E
EEEFa u l t code 5 E6
EEE Fault Co d e 5 E
PC EE r r ECo mma n d EE
EEE Fa u l t code 5 E
Reset
EEE Fault code 5 E
Eeef a u l t code 6 3 E
Fault Code Information and Maintenance
One
Maintenance and Inspections
Voltage Maintenance Check Items Methods and Criterion
Keypad Maintenance Check Items Methods and Criterion
Change of copper plate
Main circuit Maintenance Check Items Methods and Criterion
Visual, aural inspection and smell Or peculiar smell
Year
Change fan Overheat
Daily
Daily
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Appendix a Specifications
Per torque 100% Accel up 140% Cruise 80% Decel up Post
General Specifications
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Appendix B Accessories
Decrease accordingly. Recommended cycle time is one minute
All Brake Resistors & Brake Units Used in AC Motor Drives
Appendix B Accessories
Dimensions are in millimeter
Dimensions and Weights for Brake Resistors
Order P/N BR500W030, BR500W100, BR1K0W020, BR1K0W075
Specifications for Brake Unit
Dimensions for Brake Unit
121.0 80.0 130.0
189.5 200.0
VFDB4132
Model Recommended Input Current a
Non-fuse Circuit Breaker Chart
Fuse Specification Chart
Phase Model
160 150 300
110 120 225
142 145 250
130 110 250
37.5 52.5 18.5 67.5 82.5 120 100 150 130 195
AC Reactor AC Input Reactor Recommended Value
AC Output Reactor Recommended Value
Impedance
37.5 52.5 18.5 67.5 120 100 150 130 195 160 240
Applications for AC Reactor
AC motor drive Motor
Correct wiring
M1 reactor
AC motor drive
Silicon rectifier Powerreactor AC motor drive Reactor Motor
Nominal Method
Zero Phase Reactor RF220X00A
Diagram a
Diagram B
230V DC Choke
230Vac Built-in 50/60Hz 18.5 110 Phase 125 460V DC Choke
460Vac 18.5 Built-in 50/60Hz Phase 110 125 200 100 240
DC Choke Recommended Values
=Ru n
Digital Keypad KPVL-CC01
Description of the Digital Keypad KPVL-CC01
=Sto p
EEE- EEr r . E- EEE
Paramecopyeeeeee SEEEREADE1 Eeeeee
Paramecopyeeeeee SEEESAVEE1 Ev 1
Syst Emeparameter S0 EEEEEEEE0 0 EE
To set parameters
How to Operate the Digital Keypad KPVL-CC01
Press and hold on for about 5 seconds
When Read 1 starts blinking, it starts to save to KPVL-CC01
Enter parameter settings
From drive to KPVL-CC01
Recommended Position the Rubber Magnet of the Digital Keypad
Dimension of the Digital Keypad
V, V, W, W
Terminal Symbols
Specifications
PG Card for Encoder
10 11
Encoder
Line driver
Division Factor
A/O
B/O
A/O B/O
TB1
Terminal Symbols Descriptions
Power source of encoder
Power source common for
Open collector
A/O, B/O, B/O Z/O
Leads B Leads a A/O B/O
Sinusoidal Encoder Function
EMVL-PGH01 only for Heidenhain ERN1387
+5V Vdc
900el
SIN COS COS 900mech
COS, COS’
Terminal Symbols Descriptions Specifications
+ Z
SIN, SIN’
Leads B Leads a
Division factor
+SIN
EMVL-PGS01
+COS
Refcos
Data+
Encoder
+ +CO S
+ +S
OA-GND
OA-GND OB-GND
Appendix B Accessories
EN61000-6-4 EN61800-3 EN55011 1991 Class a Group
AMD-EMI Filter Cross Reference
AC Drives Model Number FootPrint
50TDS4W4C VFD185VL43A
Length of motor cable
Saddle on both ends Saddle on one end
230VAC input voltage
Dimensions are in millimeter and inch
Order P/N RF110B43CA
Order P/N 50TDS4W4C Order P/N 100TDS84C
Order P/N 200TDDS84C
Order P/N 150TDS84C Order P/N 180TDS84C
MCM MO7 MO6 MO5 MO 4 MO3
Max +24V/5mA MO3~MO10 Internal circuit MCM
AVO1-AGND AVO2-AGND
AVO1 Agnd MO10 MO9 MO8
Safety Relay EMVL-SAF01 Functions of the Terminals
Wiring of the Safety Relay
Relay contact Connect to J P19 On the c ontrol board
Descriptions
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Speed Time Overload Starting Torque Ratings
Related Specification
Acceleration time ≧60 seconds Starting capacity=
When one AC motor drive operates one motor
When one AC motor drive operates more than one motor
Capacity Formulas
⋅ IM ≤ the rated current of AC motor drive a
General Precaution
Parameter Settings Note
Selection Note
How to Choose a Suitable Motor
Torque% 25% 40% 60% 100 Continuous Frequency Hz
Standard motor
Pole-changing Dahlander motor
Special motors
Motor torque
Power Transmission Mechanism
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