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Delta Electronics VFD-VL manual Main Circuit Terminals, Models Wire Torque Wire Type

Models: VFD-VL

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Page 34

Chapter 2 Installation and Wiring

Models above 22kW don’t have a built-in brake chopper. Please connect an external optional brake resistor.

When not used, please leave the terminals [+2/B1, -] open.

Short-circuiting [B2] or [-] to [+2/B1] can damage the AC motor drive.

2.3.2 Main Circuit Terminals

Frame C

+/~ /~	R/L1	S/L2	T/L3	+1	+2/B1	DC-	B2	U/T1	V/T2	W/T3
EPS		POWER			DC+	DC-	B2		MOTOR

+/~ /~	R/L1	S/L2	T/L3	+1	+2/B1	DC-	B2	U/T1	V/T2	W/T3
EPS		POWER			DC+	DC-	B2		MOTOR

Main circuit terminals

R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , +1, +2/B1, -, B2

Models	Wire	Torque	Wire Type
VFD055VL23A	10-6 AWG.
	(5.3-13.3mm2)
VFD110VL43A	(5.3-13.3mm2)
VFD055VL43A	12-6 AWG.
	12-6 AWG.	30kgf-cm	Stranded
VFD075VL43A	(3.3-13.3mm2)	30kgf-cm	Stranded
VFD075VL43A		(26in-lbf)	copper only,
		(26in-lbf)	75	o	C
VFD075VL23A	8-6 AWG.
VFD075VL23A	(8.4-13.3mm2)
VFD110VL23A	6 AWG.
VFD110VL23A	2
	(13.3mm )

Frame D	Main circuit terminals
Frame D
	R/L1, S/L2, T/L3, U/T1, V/T2, W/T3,			, +1, +2, -
	Models	Wire		Torque	Wire Type
	VFD150VL43A	8-2 AWG.
	VFD185VL43A	(8.4-33.6mm2)
	VFD185VL43A
	VFD150VL23A	4-2 AWG.
	VFD150VL23A	(21.1-33.6mm2)			Stranded
		3-2 AWG.		50Kgf-cm	Stranded
	VFD185VL23A	3-2 AWG.		50Kgf-cm	copper only,
	VFD185VL23A	(26.7-33.6mm2)	(43.4 lbf-in)		75 oC
	VFD220VL43A	6-2 AWG
	VFD220VL43A	(13.3-33.6mm2)
		(13.3-33.6mm2)
	VFD220VL23A	3-2 AWG
	VFD220VL23A	(26.7-33.6mm2)
		(26.7-33.6mm2)

Revision Nov. 2008, VLE1, SW V1.03

2-9

Image 34

Delta Electronics VFD-VL manual Main Circuit Terminals, Models Wire Torque Wire Type

Contents

Page Page Page Preface Page Table of Contents Operation and Start Up TroubleshootingParameters Fault Code Information and Maintenance Appendix a Specifications Appendix B AccessoriesAppendix C How to Select the Right AC Motor Drive Recommended Position the Rubber Magnet of the Digital KeypadIntroduction Model Explanation Receiving and InspectionNameplate Information VFD110VL23ADrive Frames and Appearances Series Number Explanation15HP/5.5-11kWFrame C 20-30HP/15-22kWFrame D 40-100HP/30-75kWFrame E Please refer to .3 for exact dimensionsVFD750VL43A Drive Features Communication Port Internal structure Removable fanStorage Preparation for Installation and Wiring Ambient ConditionsOperation TransportationRemove Front Cover 15HP/5.5-11kWframe C & 20-30HP/15-22kWframe D40-100HP/30-75kW frame E LiftingStep Flange Mounting Fixed plate Fixed pl ateFixed plate Cutout Dimensions 15HP/5.5-11kW frame C20-30HP/15-22kW frame D Unit mm inch DimensionsFrame C Frame255.0 226.0 403.8 384.0 360.0 21.9 168.0 10.04 15.90 15.12 Frame DFrame D VFD150VL23A/43A, VFD185VL23A/43A, VFD220VL23A/43A Frame E This page intentionally left blank Installation and Wiring WiringInstallation and Wiring Used with external power Used with internal power +24VdcSink NPN mode Source PNP mode Valve DC voltage Low voltage level Battery voltageRun EPS detection MI-COM=43 Electromagnetic Valve Drive readyLoops Grouning terminalsExternal Wiring Pti onal Non-fuse break er Main Circuit Main Circuit ConnectionBrak e res istor MotorMains power terminals R/L1, S/L2, T/L3 Output terminals for main circuit U, V, WMain Circuit Terminals Models Wire Torque Wire TypeModels Control Terminals Torque Wire TypePosition of External Terminals MI1 OFFREV MI2Analog input terminals ACI, AUI1, AUI2, ACM AWG 0.3-2.1mm2 Frame Torque WireDigital outputs MO1, MO2, MCM Terminal 0V/24V Kgf-com1.4 in-lbf AWG 0.051-1.3mm2Installation and Wiring Operation and Start Up Operation MethodKPVL-CC01 STOP/RESETRUN Trial Run Auto-tuning Operations Flow Chart Basic parameter settings Motor tuningExplanations for the Auto-tuning Steps Operation and Start Up Step IM motorPM motor Step EMVL-PGABL SIN/COSEMVL-PGABO/ABL EMVL-PGH01/02Step Operation and Start Up Trial run Operation and Start Up Operation and Start Up Operation and Start Up Parameters Parameter can be set during operation Summary of Parameter SettingsGroup 0 System Parameters Focpg Tqcpg Focpm Group 1 Basic Parameters Vfpg SVC Focpg Tqcpg FocpmGroup 2 Digital Input/Output Parameters Vfpg SVC Focpg TqcpgBy FWD/REV By Enable 02-25 Explanation Settings Group 3 Analog Input/Output Parameters03-19 Group 4 Multi-Step Speed Parameters Group 5 IM Motor Parameters Group 6 Protection Parameters ~100.0% Group 7 Special Parameters Group 8 PM Motor Parameters Group 9 Communication Parameters Group 10 Speed Feedback Control Parameters SIN/COSGroup 11 Advanced Parameters Group 12 User-defined Parameters Group 13 View User-defined Parameters 00-00 Description of Parameter Settings00-01 Factory setting Factory settingContent of Multi-Function Display 00-02SEEEEEEE0 0 HzEE FFF DI EON/ OFFESt a tDOEON/ OFFESt a t MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD00-05 Factory setting Read OnlySettings Read Only Display #.## User Defined Coefficient KSettings To 9998 and 10000 to Display Password Input UnitPassword Set Unit 00-07Pass word Setting Decoding Flow Chart00-09Control Method 00-12 00-1000-11 230V/460V Series00-14 Source of the Master Frequency CommandSource of the Operation Command 00-1501-02 01-0101-03 01-06 01-0401-05 01-07Output Frequency Upper Limit Unit 01-0901-10 01-1101-16 01-1201-14 01-18JOG Frequency Unit Switch Frequency between 1st/4th Accel/decel Unit01-22 01-231st/4th Acceleration/Deceleration Switching 01-28 01-2901-31 Parameters 02-01 02-0002-00 Control Circuits of the External Terminal 02-04 02-0202-03 02-05Settings Functions Descriptions By Pr.07-28 setting Eeprom02-09 02-11 02-10MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV 02-12Settings Control Mode Settings Functions Descriptions Active when the warning is detected Multifunction output MO=15 EnableInput MI=40 02-2302-27 02-2502-26 02-2802-31 02-322 7=S 02-34 02-3302-35 03-01 03-0003-02 Analog Input Bias 1 AUI1 Unit Settings 100.0~100.0%03-03 03-0403-07 03-0503-06 03-0803-14 03-1203-13 03-15Analog Output Gain Unit 03-1803-21 04-02 04-0004-01 04-03Pr 06 Pr Equivalent circuit for VFD -VL ser ie s 05-0005-02 Factory setting #.##Settings 40 to 120% 05-0305-12 05-1305-16 05-1405-15 05-1705-20 Settings To 250%Core Loss Compensation Unit 06-01 06-0006-02 06-03 06-0406-07 06-0506-06 06-08Pr.06-07 Pr.06-06Pr.06-09 06-10Fac tor % Operation time minLoad 60HzReadings No fault 06-16 06-17 06-18 06-19 06-20 06-21Parameters Bit Fault code Setting Method of Fault Output06-30 Bit Fault code 06-23 Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt06-22 06-24Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code Volt Fault code Current Volt. OL Bit0 Bit1 Bit2 Bit3 Bit4 Bit506-28 06-2606-27 06-2907-02 07-0007-01 07-0307-06 07-0507-0 07-0707-12 07-1107-13 07-17 07-1407-15 07-1807-21 07-1907-20 07-2207-25 07-2307-24 07-2600-01 100%300% x 07-29=t 07-2808-00Motor Auto Tuning Settings No functionRated Power of Motor Unit 08-0208-05 08-0308-04 08-06Parameters 09-01 RS-485 5 NC 6 NC09-00 09-02RTU mode Ascii modeCode Description STX DataStart ENDFEH 5CHA0H 6FH Count by word 02H CRC CHK LowF7H Address Function ContentAC drive Parameters Command Write only GG means parameter group, nn means parameter numberContent Address Function A1H Ascii mode RTU modeException 09-05 ABZ SIN/COS+Motor will run 10-00=6 Settings DisableMotor will run Motor won’t run 10-00=5 10-0110-05 10-0310-04 10-0610-09 10-0810-11 10-12 10-20 10-1810-19 10-2110-23 10-2210-24 11-00 Setting auto gain adjustment Pr.11-00=1Adjust by requirement System Control11-03 11-0111-02 11-0411-07 11-0511-06 11-0811-11 11-1011-12 11-14 11-1311-15 Umap ADD0 Eeeetee SEEEEE0 8 0 3 0 8 0 3 0 FREQ. Esetpoi NTn tSEEEEEE6 0 1 2 0 0 Prog PMSMOTORUB- Emf ET SEEEEEE6 0 1 3 0 0 ProgEEE- EEn d . E- EEE Eeeeeeeeeeeeeeee FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEESEEEEEE6 0 1 2- 0 0 Prog DI SPL AYEUSER- SET SEEEEEE6 0 1 3 0Ma x Eo f s Fc md i n t ET SEEEEEE6 0 1 3 0 FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEE ProgSystemsparameter press SEEEEEE6 0 0 0 EE twice 2127View User-defined Parameters Settings Refer to group 12 for details13-00 13-31Troubleshooting Over Current OCGround fault Ground FaultOver Voltage OV Suitable power Low Voltage LvOver Heat OH OverloadDisplay of KPVL-CC01 is Abnormal Phase Loss PHLYes Motor cannot Run Motor Speed cannot be Changed Motor Stalls during Acceleration Motor does not Run as ExpectedElectromagnetic/Induction Noise Environmental ConditionAffecting Other Machines Fault Code Information and Maintenance Fault Code InformationEa t EAc c e l Eeeee Common Problems and SolutionsEEE Fault Co d e 0 E EEE F a u l t code 0 E3Display Description Ground fault Corrective Actions EEE Fault Co d e 0 9 EMotor drive protection, not for protection of the user EEE Fault code 1 E Ea t ES t o p EeeeeeEEE Fault code 2 E0 Eeef a u l t code 2 2 EEEE Fault code 3 E EEE Fault code 3 0 EEEE Fault code 3 2 E EEE Fault code 2 E7EEE Fault code 4 E FEEEFault code 3 E9EEE Fault Co d e 4 E EHWEEr r o r EeeeeEEE Fa u l t code 5 E EEE Fault Co d e 5 EPC EE r r ECo mma n d EE EEEFa u l t code 5 E6EEE Fault code 5 E ResetEeef a u l t code 6 3 E Fault Code Information and Maintenance Keypad Maintenance Check Items Methods and Criterion Maintenance and InspectionsVoltage Maintenance Check Items Methods and Criterion OneMain circuit Maintenance Check Items Methods and Criterion Change of copper plateYear Visual, aural inspection and smell Or peculiar smellDaily Change fan OverheatDaily This page intentionally left blank Appendix a Specifications Per torque 100% Accel up 140% Cruise 80% Decel up Post General Specifications This page intentionally left blank Appendix B Accessories All Brake Resistors & Brake Units Used in AC Motor Drives Decrease accordingly. Recommended cycle time is one minuteAppendix B Accessories Dimensions and Weights for Brake Resistors Dimensions are in millimeterOrder P/N BR500W030, BR500W100, BR1K0W020, BR1K0W075 Specifications for Brake Unit 121.0 80.0 130.0 Dimensions for Brake Unit189.5 200.0 VFDB4132 Phase Model Non-fuse Circuit Breaker ChartFuse Specification Chart Model Recommended Input Current a130 110 250 110 120 225142 145 250 160 150 300Impedance AC Reactor AC Input Reactor Recommended ValueAC Output Reactor Recommended Value 37.5 52.5 18.5 67.5 82.5 120 100 150 130 195Applications for AC Reactor 37.5 52.5 18.5 67.5 120 100 150 130 195 160 240AC motor drive Correct wiringM1 reactor AC motor drive MotorSilicon rectifier Powerreactor AC motor drive Reactor Motor Diagram B Zero Phase Reactor RF220X00ADiagram a Nominal MethodDC Choke Recommended Values 230Vac Built-in 50/60Hz 18.5 110 Phase 125 460V DC Choke460Vac 18.5 Built-in 50/60Hz Phase 110 125 200 100 240 230V DC Choke=Sto p Digital Keypad KPVL-CC01Description of the Digital Keypad KPVL-CC01 =Ru nSyst Emeparameter S0 EEEEEEEE0 0 EE Paramecopyeeeeee SEEEREADE1 EeeeeeParamecopyeeeeee SEEESAVEE1 Ev 1 EEE- EEr r . E- EEEHow to Operate the Digital Keypad KPVL-CC01 To set parametersFrom drive to KPVL-CC01 When Read 1 starts blinking, it starts to save to KPVL-CC01Enter parameter settings Press and hold on for about 5 secondsDimension of the Digital Keypad Recommended Position the Rubber Magnet of the Digital KeypadPG Card for Encoder Terminal SymbolsSpecifications V, V, W, WDivision Factor EncoderLine driver 10 11B/O A/OA/O B/O Power source common for Terminal Symbols DescriptionsPower source of encoder TB1A/O, B/O, B/O Z/O Open collectorLeads B Leads a A/O B/O EMVL-PGH01 only for Heidenhain ERN1387 Sinusoidal Encoder Function900el +5V VdcSIN COS COS 900mech SIN, SIN’ Terminal Symbols Descriptions Specifications+ Z COS, COS’Division factor Leads B Leads aRefcos EMVL-PGS01+COS +SIN+ +S Encoder+ +CO S Data+OA-GND OB-GND OA-GNDAppendix B Accessories 50TDS4W4C VFD185VL43A AMD-EMI Filter Cross ReferenceAC Drives Model Number FootPrint „ EN61000-6-4 „ EN61800-3 „ EN55011 1991 Class a GroupSaddle on both ends Saddle on one end Length of motor cableDimensions are in millimeter and inch 230VAC input voltageOrder P/N RF110B43CA Order P/N 50TDS4W4C Order P/N 100TDS84C Order P/N 200TDDS84C Order P/N 150TDS84C Order P/N 180TDS84C AVO1 Agnd MO10 MO9 MO8 Max +24V/5mA MO3~MO10 Internal circuit MCMAVO1-AGND AVO2-AGND MCM MO7 MO6 MO5 MO 4 MO3Wiring of the Safety Relay Safety Relay EMVL-SAF01 Functions of the TerminalsRelay contact Connect to J P19 On the c ontrol board Descriptions This page intentionally left blank Related Specification Speed Time Overload Starting Torque RatingsCapacity Formulas When one AC motor drive operates one motorWhen one AC motor drive operates more than one motor „ Acceleration time ≧60 seconds Starting capacity=⋅ IM ≤ the rated current of AC motor drive a Parameter Settings Note General PrecautionSelection Note Torque% 25% 40% 60% 100 Continuous Frequency Hz How to Choose a Suitable MotorStandard motor Special motors Pole-changing Dahlander motorPower Transmission Mechanism Motor torqueThis page intentionally left blank