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Delta Electronics VFD-VL manual Main Circuit Main Circuit Connection, Brak e res istor, Motor

Models: VFD-VL

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Chapter 2 Installation and Wiring

2.3Main Circuit

2.3.1 Main Circuit Connection

				Brak e res istor
			*EPS	(O pti onal)
	Non-fuse break er		*EPS
	(NFB)	MC	+ -	+1 +2/B1	B2	Motor
	R	MC	+ -	+1 +2/B1	B2	Motor
	R		R (L1 )		U (T 1)	IM
	S		S(L2 )		V(T2 )	IM
	T		T(L 3)		V(T2 )	3 ~
					W(T 3)	3 ~

			E
			E		E
					E
	Terminal Symbol			Explanation of Terminal Function
	EPS (+, -)		For emergency power or backup power supply
	R/L1, S/L2, T/L3		AC line input terminals
	U/T1, V/T2, W/T3		AC drive output terminals for connecting 3-phase
	U/T1, V/T2, W/T3		induction motor
			induction motor

Connections for DC Choke (optional). Please remove

+1, +2/B1jumper when installation. (It is built in DC choke for

models 22kW and above)

+2/B1, B2Connections for Brake Resistor (optional)

Earth connection, please comply with local regulations.

Revision Nov. 2008, VLE1, SW V1.03

2-7

Image 32

Delta Electronics VFD-VL manual Main Circuit Main Circuit Connection, Brak e res istor, Pti onal Non-fuse break er, Motor

Contents

Page Page Page Preface Page Table of Contents Parameters TroubleshootingOperation and Start Up Fault Code Information and Maintenance Appendix a Specifications Appendix B AccessoriesAppendix C How to Select the Right AC Motor Drive Recommended Position the Rubber Magnet of the Digital KeypadIntroduction Receiving and Inspection Nameplate InformationModel Explanation VFD110VL23A15HP/5.5-11kWFrame C 20-30HP/15-22kWFrame D Series Number ExplanationDrive Frames and Appearances VFD750VL43A Please refer to .3 for exact dimensions40-100HP/30-75kWFrame E Drive Features Communication Port Internal structure Removable fanPreparation for Installation and Wiring Ambient Conditions OperationStorage TransportationRemove Front Cover 15HP/5.5-11kWframe C & 20-30HP/15-22kWframe DStep Lifting40-100HP/30-75kW frame E Flange Mounting Fixed plate Fixed pl ateFixed plate Cutout Dimensions 15HP/5.5-11kW frame C20-30HP/15-22kW frame D Dimensions Frame CUnit mm inch FrameFrame D VFD150VL23A/43A, VFD185VL23A/43A, VFD220VL23A/43A Frame D255.0 226.0 403.8 384.0 360.0 21.9 168.0 10.04 15.90 15.12 Frame E This page intentionally left blank Installation and Wiring WiringInstallation and Wiring Sink NPN mode Source PNP mode Used with internal power +24VdcUsed with external power DC voltage Low voltage level Battery voltage RunValve EPS detection MI-COM=43 Electromagnetic Valve Drive readyLoops Grouning terminalsExternal Wiring Main Circuit Main Circuit Connection Brak e res istorPti onal Non-fuse break er MotorMains power terminals R/L1, S/L2, T/L3 Output terminals for main circuit U, V, WModels Models Wire Torque Wire TypeMain Circuit Terminals Position of External Terminals Torque Wire TypeControl Terminals OFF REVMI1 MI2Analog input terminals ACI, AUI1, AUI2, ACM Frame Torque Wire Digital outputs MO1, MO2, MCMAWG 0.3-2.1mm2 Terminal 0V/24V Kgf-com1.4 in-lbf AWG 0.051-1.3mm2Installation and Wiring Operation and Start Up Operation MethodRUN STOP/RESETKPVL-CC01 Trial Run Auto-tuning Operations Flow Chart Basic parameter settings Motor tuningExplanations for the Auto-tuning Steps Operation and Start Up Step IM motorPM motor Step SIN/COS EMVL-PGABO/ABLEMVL-PGABL EMVL-PGH01/02Step Operation and Start Up Trial run Operation and Start Up Operation and Start Up Operation and Start Up Parameters Group 0 System Parameters Summary of Parameter SettingsParameter can be set during operation Focpg Tqcpg Focpm Group 1 Basic Parameters Vfpg SVC Focpg Tqcpg FocpmGroup 2 Digital Input/Output Parameters Vfpg SVC Focpg TqcpgBy FWD/REV By Enable 02-25 Explanation Settings Group 3 Analog Input/Output Parameters03-19 Group 4 Multi-Step Speed Parameters Group 5 IM Motor Parameters Group 6 Protection Parameters ~100.0% Group 7 Special Parameters Group 8 PM Motor Parameters Group 9 Communication Parameters Group 10 Speed Feedback Control Parameters SIN/COSGroup 11 Advanced Parameters Group 12 User-defined Parameters Group 13 View User-defined Parameters 00-01 Description of Parameter Settings00-00 Factory setting Content of Multi-Function DisplayFactory setting 00-02SEEEEEEE0 0 HzEE DI EON/ OFFESt a t DOEON/ OFFESt a tFFF MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWDFactory setting Read Only Settings Read Only Display #.##00-05 User Defined Coefficient KPassword Input Unit Password Set UnitSettings To 9998 and 10000 to Display 00-0700-09Control Method Decoding Flow ChartPass word Setting 00-10 00-1100-12 230V/460V SeriesSource of the Master Frequency Command Source of the Operation Command00-14 00-1501-03 01-0101-02 01-04 01-0501-06 01-0701-09 01-10Output Frequency Upper Limit Unit 01-1101-12 01-1401-16 01-18Switch Frequency between 1st/4th Accel/decel Unit 01-22JOG Frequency Unit 01-231st/4th Acceleration/Deceleration Switching 01-31 01-2901-28 Parameters 02-00 Control Circuits of the External Terminal 02-0002-01 02-02 02-0302-04 02-05Settings Functions Descriptions By Pr.07-28 setting Eeprom02-09 02-10 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV02-11 02-12Settings Control Mode Settings Functions Descriptions Active when the warning is detected Enable Input MI=40Multifunction output MO=15 02-2302-25 02-2602-27 02-2802-31 02-322 7=S 02-35 02-3302-34 03-02 03-0003-01 Settings 100.0~100.0% 03-03Analog Input Bias 1 AUI1 Unit 03-0403-05 03-0603-07 03-0803-12 03-1303-14 03-1503-21 03-18Analog Output Gain Unit 04-00 04-0104-02 04-03Pr 06 Pr Equivalent circuit for VFD -VL ser ie s 05-00Factory setting #.## Settings 40 to 120%05-02 05-0305-12 05-1305-14 05-1505-16 05-17Core Loss Compensation Unit Settings To 250%05-20 06-02 06-0006-01 06-03 06-0406-05 06-0606-07 06-08Pr.06-06 Pr.06-09Pr.06-07 06-10Operation time min LoadFac tor % 60HzReadings No fault 06-16 06-17 06-18 06-19 06-20 06-21Parameters 06-30 Setting Method of Fault OutputBit Fault code Bit Fault code Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt 06-2206-23 06-24Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code Volt Fault code Current Volt. OL Bit0 Bit1 Bit2 Bit3 Bit4 Bit506-26 06-2706-28 06-2907-00 07-0107-02 07-0307-05 07-007-06 07-0707-13 07-1107-12 07-14 07-1507-17 07-1807-19 07-2007-21 07-2207-23 07-2407-25 07-26100% 300% x 07-29=t00-01 07-2808-00Motor Auto Tuning Settings No functionRated Power of Motor Unit 08-0208-03 08-0408-05 08-06Parameters RS-485 5 NC 6 NC 09-0009-01 09-02Code Description Ascii modeRTU mode STX DataStart ENDFEH 5CHA0H F7H Count by word 02H CRC CHK Low6FH Content AC drive Parameters Command Write onlyAddress Function GG means parameter group, nn means parameter numberContent Address Function Exception Ascii mode RTU modeA1H 09-05 ABZ SIN/COS+Settings Disable Motor will run Motor won’t run 10-00=5Motor will run 10-00=6 10-0110-03 10-0410-05 10-0610-11 10-0810-09 10-12 10-18 10-1910-20 10-2110-24 10-2210-23 Setting auto gain adjustment Pr.11-00=1 Adjust by requirement11-00 System Control11-01 11-0211-03 11-0411-05 11-0611-07 11-0811-12 11-1011-11 11-15 11-1311-14 FREQ. Esetpoi NTn t SEEEEEE6 0 1 2 0 0 ProgUmap ADD0 Eeeetee SEEEEE0 8 0 3 0 8 0 3 0 PMSMOTORUB- Emf ET SEEEEEE6 0 1 3 0 0 ProgFREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEE SEEEEEE6 0 1 2- 0 0 ProgEEE- EEn d . E- EEE Eeeeeeeeeeeeeeee DI SPL AYEUSER- SET SEEEEEE6 0 1 3 0FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEE Prog Systemsparameter press SEEEEEE6 0 0 0 EE twiceMa x Eo f s Fc md i n t ET SEEEEEE6 0 1 3 0 2127Settings Refer to group 12 for details 13-00View User-defined Parameters 13-31Troubleshooting Over Current OCOver Voltage OV Ground FaultGround fault Suitable power Low Voltage LvOver Heat OH OverloadYes Phase Loss PHLDisplay of KPVL-CC01 is Abnormal Motor cannot Run Motor Speed cannot be Changed Motor Stalls during Acceleration Motor does not Run as ExpectedElectromagnetic/Induction Noise Environmental ConditionAffecting Other Machines Fault Code Information and Maintenance Fault Code InformationCommon Problems and Solutions EEE Fault Co d e 0 EEa t EAc c e l Eeeee EEE F a u l t code 0 E3Motor drive protection, not for protection of the user EEE Fault Co d e 0 9 EDisplay Description Ground fault Corrective Actions EEE Fault code 1 E Ea t ES t o p EeeeeeEEE Fault code 2 E0 Eeef a u l t code 2 2 EEEE Fault code 3 0 E EEE Fault code 3 2 EEEE Fault code 3 E EEE Fault code 2 E7FEEEFault code 3 E9 EEE Fault Co d e 4 EEEE Fault code 4 E EHWEEr r o r EeeeeEEE Fault Co d e 5 E PC EE r r ECo mma n d EEEEE Fa u l t code 5 E EEEFa u l t code 5 E6Eeef a u l t code 6 3 E ResetEEE Fault code 5 E Fault Code Information and Maintenance Maintenance and Inspections Voltage Maintenance Check Items Methods and CriterionKeypad Maintenance Check Items Methods and Criterion OneMain circuit Maintenance Check Items Methods and Criterion Change of copper plateYear Visual, aural inspection and smell Or peculiar smellDaily Change fan OverheatDaily This page intentionally left blank Appendix a Specifications Per torque 100% Accel up 140% Cruise 80% Decel up Post General Specifications This page intentionally left blank Appendix B Accessories All Brake Resistors & Brake Units Used in AC Motor Drives Decrease accordingly. Recommended cycle time is one minuteAppendix B Accessories Dimensions and Weights for Brake Resistors Dimensions are in millimeterOrder P/N BR500W030, BR500W100, BR1K0W020, BR1K0W075 Specifications for Brake Unit 189.5 200.0 Dimensions for Brake Unit121.0 80.0 130.0 VFDB4132 Non-fuse Circuit Breaker Chart Fuse Specification ChartPhase Model Model Recommended Input Current a110 120 225 142 145 250130 110 250 160 150 300AC Reactor AC Input Reactor Recommended Value AC Output Reactor Recommended ValueImpedance 37.5 52.5 18.5 67.5 82.5 120 100 150 130 195Applications for AC Reactor 37.5 52.5 18.5 67.5 120 100 150 130 195 160 240Correct wiring M1 reactorAC motor drive AC motor drive MotorSilicon rectifier Powerreactor AC motor drive Reactor Motor Zero Phase Reactor RF220X00A Diagram aDiagram B Nominal Method230Vac Built-in 50/60Hz 18.5 110 Phase 125 460V DC Choke 460Vac 18.5 Built-in 50/60Hz Phase 110 125 200 100 240DC Choke Recommended Values 230V DC ChokeDigital Keypad KPVL-CC01 Description of the Digital Keypad KPVL-CC01=Sto p =Ru nParamecopyeeeeee SEEEREADE1 Eeeeee Paramecopyeeeeee SEEESAVEE1 Ev 1Syst Emeparameter S0 EEEEEEEE0 0 EE EEE- EEr r . E- EEEHow to Operate the Digital Keypad KPVL-CC01 To set parametersWhen Read 1 starts blinking, it starts to save to KPVL-CC01 Enter parameter settingsFrom drive to KPVL-CC01 Press and hold on for about 5 secondsDimension of the Digital Keypad Recommended Position the Rubber Magnet of the Digital KeypadTerminal Symbols SpecificationsPG Card for Encoder V, V, W, WEncoder Line driverDivision Factor 10 11A/O B/O A/OB/O Terminal Symbols Descriptions Power source of encoderPower source common for TB1A/O, B/O, B/O Z/O Open collectorLeads B Leads a A/O B/O EMVL-PGH01 only for Heidenhain ERN1387 Sinusoidal Encoder FunctionSIN COS COS 900mech +5V Vdc900el Terminal Symbols Descriptions Specifications + ZSIN, SIN’ COS, COS’Division factor Leads B Leads aEMVL-PGS01 +COSRefcos +SINEncoder + +CO S+ +S Data+OA-GND OB-GND OA-GNDAppendix B Accessories AMD-EMI Filter Cross Reference AC Drives Model Number FootPrint50TDS4W4C VFD185VL43A „ EN61000-6-4 „ EN61800-3 „ EN55011 1991 Class a GroupSaddle on both ends Saddle on one end Length of motor cableDimensions are in millimeter and inch 230VAC input voltageOrder P/N RF110B43CA Order P/N 50TDS4W4C Order P/N 100TDS84C Order P/N 200TDDS84C Order P/N 150TDS84C Order P/N 180TDS84C Max +24V/5mA MO3~MO10 Internal circuit MCM AVO1-AGND AVO2-AGNDAVO1 Agnd MO10 MO9 MO8 MCM MO7 MO6 MO5 MO 4 MO3Relay contact Connect to J P19 On the c ontrol board Safety Relay EMVL-SAF01 Functions of the TerminalsWiring of the Safety Relay Descriptions This page intentionally left blank Related Specification Speed Time Overload Starting Torque RatingsWhen one AC motor drive operates one motor When one AC motor drive operates more than one motorCapacity Formulas „ Acceleration time ≧60 seconds Starting capacity=⋅ IM ≤ the rated current of AC motor drive a Selection Note General PrecautionParameter Settings Note Standard motor How to Choose a Suitable MotorTorque% 25% 40% 60% 100 Continuous Frequency Hz Special motors Pole-changing Dahlander motorPower Transmission Mechanism Motor torqueThis page intentionally left blank