Fault Code Information and Maintenance | Delta Electronics VFD-VL

Chapter 6 Fault Code Information and Maintenance

NOTE

Make sure that RUN command or signal is OFF before executing RESET to prevent damage or

personal injury due to immediate operation.

6-10	Revision Nov. 2008, VLE1, SW V1.03

Image 187

Delta Electronics VFD-VL manual Fault Code Information and Maintenance

Contents

Page Page Page Preface Page Table of Contents Operation and Start Up TroubleshootingParameters Appendix a Specifications Appendix B Accessories Fault Code Information and Maintenance Recommended Position the Rubber Magnet of the Digital Keypad Appendix C How to Select the Right AC Motor Drive Introduction VFD110VL23A Receiving and InspectionNameplate Information Model Explanation Drive Frames and Appearances Series Number Explanation15HP/5.5-11kWFrame C 20-30HP/15-22kWFrame D 40-100HP/30-75kWFrame E Please refer to .3 for exact dimensionsVFD750VL43A Communication Port Internal structure Removable fan Drive Features Transportation Preparation for Installation and Wiring Ambient ConditionsOperation Storage 15HP/5.5-11kWframe C & 20-30HP/15-22kWframe D Remove Front Cover 40-100HP/30-75kW frame E LiftingStep Fixed plate Fixed pl ate Flange Mounting Fixed plate 15HP/5.5-11kW frame C Cutout Dimensions 20-30HP/15-22kW frame D Frame DimensionsFrame C Unit mm inch 255.0 226.0 403.8 384.0 360.0 21.9 168.0 10.04 15.90 15.12 Frame DFrame D VFD150VL23A/43A, VFD185VL23A/43A, VFD220VL23A/43A Frame E This page intentionally left blank Wiring Installation and Wiring Installation and Wiring Used with external power Used with internal power +24VdcSink NPN mode Source PNP mode EPS detection MI-COM=43 Electromagnetic Valve Drive ready DC voltage Low voltage level Battery voltageRun Valve Grouning terminals Loops External Wiring Motor Main Circuit Main Circuit ConnectionBrak e res istor Pti onal Non-fuse break er Output terminals for main circuit U, V, W Mains power terminals R/L1, S/L2, T/L3 Main Circuit Terminals Models Wire Torque Wire TypeModels Control Terminals Torque Wire TypePosition of External Terminals MI2 OFFREV MI1 Analog input terminals ACI, AUI1, AUI2, ACM Terminal 0V/24V Kgf-com1.4 in-lbf AWG 0.051-1.3mm2 Frame Torque WireDigital outputs MO1, MO2, MCM AWG 0.3-2.1mm2 Installation and Wiring Operation Method Operation and Start Up KPVL-CC01 STOP/RESETRUN Trial Run Basic parameter settings Motor tuning Auto-tuning Operations Flow Chart Explanations for the Auto-tuning Steps Operation and Start Up IM motor Step PM motor Step EMVL-PGH01/02 SIN/COSEMVL-PGABO/ABL EMVL-PGABL Step Operation and Start Up Trial run Operation and Start Up Operation and Start Up Operation and Start Up Parameters Parameter can be set during operation Summary of Parameter SettingsGroup 0 System Parameters Focpg Tqcpg Focpm Vfpg SVC Focpg Tqcpg Focpm Group 1 Basic Parameters Vfpg SVC Focpg Tqcpg Group 2 Digital Input/Output Parameters By FWD/REV By Enable 02-25 Group 3 Analog Input/Output Parameters Explanation Settings 03-19 Group 4 Multi-Step Speed Parameters Group 5 IM Motor Parameters Group 6 Protection Parameters ~100.0% Group 7 Special Parameters Group 8 PM Motor Parameters Group 9 Communication Parameters SIN/COS Group 10 Speed Feedback Control Parameters Group 11 Advanced Parameters Group 12 User-defined Parameters Group 13 View User-defined Parameters 00-00 Description of Parameter Settings00-01 00-02 Factory settingContent of Multi-Function Display Factory setting SEEEEEEE0 0 HzEE MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD DI EON/ OFFESt a tDOEON/ OFFESt a t FFF User Defined Coefficient K Factory setting Read OnlySettings Read Only Display #.## 00-05 00-07 Password Input UnitPassword Set Unit Settings To 9998 and 10000 to Display Pass word Setting Decoding Flow Chart00-09Control Method 230V/460V Series 00-1000-11 00-12 00-15 Source of the Master Frequency CommandSource of the Operation Command 00-14 01-02 01-0101-03 01-07 01-0401-05 01-06 01-11 01-0901-10 Output Frequency Upper Limit Unit 01-18 01-1201-14 01-16 01-23 Switch Frequency between 1st/4th Accel/decel Unit01-22 JOG Frequency Unit 1st/4th Acceleration/Deceleration Switching 01-28 01-2901-31 Parameters 02-01 02-0002-00 Control Circuits of the External Terminal 02-05 02-0202-03 02-04 Settings Functions Descriptions Eeprom By Pr.07-28 setting 02-09 02-12 02-10MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV 02-11 Settings Control Mode Settings Functions Descriptions Active when the warning is detected 02-23 EnableInput MI=40 Multifunction output MO=15 02-28 02-2502-26 02-27 02-32 02-31 2 7=S 02-34 02-3302-35 03-01 03-0003-02 03-04 Settings 100.0~100.0%03-03 Analog Input Bias 1 AUI1 Unit 03-08 03-0503-06 03-07 03-15 03-1203-13 03-14 Analog Output Gain Unit 03-1803-21 04-03 04-0004-01 04-02 05-00 Pr 06 Pr Equivalent circuit for VFD -VL ser ie s 05-03 Factory setting #.##Settings 40 to 120% 05-02 05-13 05-12 05-17 05-1405-15 05-16 05-20 Settings To 250%Core Loss Compensation Unit 06-01 06-0006-02 06-04 06-03 06-08 06-0506-06 06-07 06-10 Pr.06-06Pr.06-09 Pr.06-07 60Hz Operation time minLoad Fac tor % 06-16 06-17 06-18 06-19 06-20 06-21 Readings No fault Parameters Bit Fault code Setting Method of Fault Output06-30 Bit Fault code 06-24 Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt06-22 06-23 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code Volt Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Fault code Current Volt. OL 06-29 06-2606-27 06-28 07-03 07-0007-01 07-02 07-07 07-0507-0 07-06 07-12 07-1107-13 07-18 07-1407-15 07-17 07-22 07-1907-20 07-21 07-26 07-2307-24 07-25 07-28 100%300% x 07-29=t 00-01 Settings No function 08-00Motor Auto Tuning 08-02 Rated Power of Motor Unit 08-06 08-0308-04 08-05 Parameters 09-02 RS-485 5 NC 6 NC09-00 09-01 RTU mode Ascii modeCode Description Data STX END Start 5CH FEH A0H 6FH Count by word 02H CRC CHK LowF7H GG means parameter group, nn means parameter number ContentAC drive Parameters Command Write only Address Function Content Address Function A1H Ascii mode RTU modeException 09-05 SIN/COS+ ABZ 10-01 Settings DisableMotor will run Motor won’t run 10-00=5 Motor will run 10-00=6 10-06 10-0310-04 10-05 10-09 10-0810-11 10-12 10-21 10-1810-19 10-20 10-23 10-2210-24 System Control Setting auto gain adjustment Pr.11-00=1Adjust by requirement 11-00 11-04 11-0111-02 11-03 11-08 11-0511-06 11-07 11-11 11-1011-12 11-14 11-1311-15 PMSMOTORUB- Emf ET SEEEEEE6 0 1 3 0 0 Prog FREQ. Esetpoi NTn tSEEEEEE6 0 1 2 0 0 Prog Umap ADD0 Eeeetee SEEEEE0 8 0 3 0 8 0 3 0 DI SPL AYEUSER- SET SEEEEEE6 0 1 3 0 FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEESEEEEEE6 0 1 2- 0 0 Prog EEE- EEn d . E- EEE Eeeeeeeeeeeeeeee 2127 FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEE ProgSystemsparameter press SEEEEEE6 0 0 0 EE twice Ma x Eo f s Fc md i n t ET SEEEEEE6 0 1 3 0 13-31 Settings Refer to group 12 for details13-00 View User-defined Parameters Over Current OC Troubleshooting Ground fault Ground FaultOver Voltage OV Low Voltage Lv Suitable power Overload Over Heat OH Display of KPVL-CC01 is Abnormal Phase Loss PHLYes Motor cannot Run Motor Speed cannot be Changed Motor does not Run as Expected Motor Stalls during Acceleration Environmental Condition Electromagnetic/Induction Noise Affecting Other Machines Fault Code Information Fault Code Information and Maintenance EEE F a u l t code 0 E3 Common Problems and SolutionsEEE Fault Co d e 0 E Ea t EAc c e l Eeeee Display Description Ground fault Corrective Actions EEE Fault Co d e 0 9 EMotor drive protection, not for protection of the user Ea t ES t o p Eeeeee EEE Fault code 1 E Eeef a u l t code 2 2 E EEE Fault code 2 E0 EEE Fault code 2 E7 EEE Fault code 3 0 EEEE Fault code 3 2 E EEE Fault code 3 E EHWEEr r o r Eeeee FEEEFault code 3 E9EEE Fault Co d e 4 E EEE Fault code 4 E EEEFa u l t code 5 E6 EEE Fault Co d e 5 EPC EE r r ECo mma n d EE EEE Fa u l t code 5 E EEE Fault code 5 E ResetEeef a u l t code 6 3 E Fault Code Information and Maintenance One Maintenance and InspectionsVoltage Maintenance Check Items Methods and Criterion Keypad Maintenance Check Items Methods and Criterion Change of copper plate Main circuit Maintenance Check Items Methods and Criterion Visual, aural inspection and smell Or peculiar smell Year Change fan Overheat Daily Daily This page intentionally left blank Appendix a Specifications Per torque 100% Accel up 140% Cruise 80% Decel up Post General Specifications This page intentionally left blank Appendix B Accessories Decrease accordingly. Recommended cycle time is one minute All Brake Resistors & Brake Units Used in AC Motor Drives Appendix B Accessories Dimensions are in millimeter Dimensions and Weights for Brake Resistors Order P/N BR500W030, BR500W100, BR1K0W020, BR1K0W075 Specifications for Brake Unit 121.0 80.0 130.0 Dimensions for Brake Unit189.5 200.0 VFDB4132 Model Recommended Input Current a Non-fuse Circuit Breaker ChartFuse Specification Chart Phase Model 160 150 300 110 120 225142 145 250 130 110 250 37.5 52.5 18.5 67.5 82.5 120 100 150 130 195 AC Reactor AC Input Reactor Recommended ValueAC Output Reactor Recommended Value Impedance 37.5 52.5 18.5 67.5 120 100 150 130 195 160 240 Applications for AC Reactor AC motor drive Motor Correct wiringM1 reactor AC motor drive Silicon rectifier Powerreactor AC motor drive Reactor Motor Nominal Method Zero Phase Reactor RF220X00ADiagram a Diagram B 230V DC Choke 230Vac Built-in 50/60Hz 18.5 110 Phase 125 460V DC Choke460Vac 18.5 Built-in 50/60Hz Phase 110 125 200 100 240 DC Choke Recommended Values =Ru n Digital Keypad KPVL-CC01Description of the Digital Keypad KPVL-CC01 =Sto p EEE- EEr r . E- EEE Paramecopyeeeeee SEEEREADE1 EeeeeeParamecopyeeeeee SEEESAVEE1 Ev 1 Syst Emeparameter S0 EEEEEEEE0 0 EE To set parameters How to Operate the Digital Keypad KPVL-CC01 Press and hold on for about 5 seconds When Read 1 starts blinking, it starts to save to KPVL-CC01Enter parameter settings From drive to KPVL-CC01 Recommended Position the Rubber Magnet of the Digital Keypad Dimension of the Digital Keypad V, V, W, W Terminal SymbolsSpecifications PG Card for Encoder 10 11 EncoderLine driver Division Factor B/O A/OA/O B/O TB1 Terminal Symbols DescriptionsPower source of encoder Power source common for Open collector A/O, B/O, B/O Z/O Leads B Leads a A/O B/O Sinusoidal Encoder Function EMVL-PGH01 only for Heidenhain ERN1387 900el +5V VdcSIN COS COS 900mech COS, COS’ Terminal Symbols Descriptions Specifications+ Z SIN, SIN’ Leads B Leads a Division factor +SIN EMVL-PGS01+COS Refcos Data+ Encoder+ +CO S + +S OA-GND OA-GND OB-GND Appendix B Accessories „ EN61000-6-4 „ EN61800-3 „ EN55011 1991 Class a Group AMD-EMI Filter Cross ReferenceAC Drives Model Number FootPrint 50TDS4W4C VFD185VL43A Length of motor cable Saddle on both ends Saddle on one end 230VAC input voltage Dimensions are in millimeter and inch Order P/N RF110B43CA Order P/N 50TDS4W4C Order P/N 100TDS84C Order P/N 200TDDS84C Order P/N 150TDS84C Order P/N 180TDS84C MCM MO7 MO6 MO5 MO 4 MO3 Max +24V/5mA MO3~MO10 Internal circuit MCMAVO1-AGND AVO2-AGND AVO1 Agnd MO10 MO9 MO8 Wiring of the Safety Relay Safety Relay EMVL-SAF01 Functions of the TerminalsRelay contact Connect to J P19 On the c ontrol board Descriptions This page intentionally left blank Speed Time Overload Starting Torque Ratings Related Specification „ Acceleration time ≧60 seconds Starting capacity= When one AC motor drive operates one motorWhen one AC motor drive operates more than one motor Capacity Formulas ⋅ IM ≤ the rated current of AC motor drive a Parameter Settings Note General PrecautionSelection Note Torque% 25% 40% 60% 100 Continuous Frequency Hz How to Choose a Suitable MotorStandard motor Pole-changing Dahlander motor Special motors Motor torque Power Transmission Mechanism This page intentionally left blank