Operation, Storage, Transportation | Delta Electronics VFD-VL

Chapter 1 Introduction

1.2 Preparation for Installation and Wiring

1.2.1 Ambient Conditions

Install the AC motor drive in an environment with the following conditions:

		Air Temperature:		-10 ~ +45°C (14 ~ 113°F)
		Relative Humidity:		<90%, no condensation allowed

	Operation	Atmosphere		86 ~ 106 kPa
		pressure:		86 ~ 106 kPa
		pressure:
		Installation Site		<1000m
		Altitude:		<1000m
		Altitude:
		Vibration:		<20Hz: 9.80 m/s2 (1G) max
		Vibration:		20 ~ 50Hz: 5.88 m/s2 (0.6G) max
				20 ~ 50Hz: 5.88 m/s2 (0.6G) max
		Temperature:		-20°C ~ +60°C (-4°F ~ 140°F)

	Storage	Relative Humidity:		<90%, no condensation allowed
	Transportation	Atmosphere		86 ~ 106 kPa
		pressure:		86 ~ 106 kPa
		pressure:
		Vibration:		<20Hz: 9.80 m/s2 (1G) max
		Vibration:		20 ~ 50Hz: 5.88 m/s2 (0.6G) max
				20 ~ 50Hz: 5.88 m/s2 (0.6G) max
	Pollution Degree	2: good for a factory type environment.

Minimum Mounting Clearances

H

W

H

Air Flow

W

	HP	W
	HP	mm (inch)
		mm (inch)
	7.5-20HP	75 (3)

	25-75HP	75 (3)

	100HP	75 (3)

H

mm(inch)

175 (7)

200(8)

250 (10)

1-6	Revision Nov. 2008, VLE1, SW V1.03

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Delta Electronics VFD-VL Preparation for Installation and Wiring Ambient Conditions, Operation, Storage, Transportation

Contents

Page Page Page Preface Page Table of Contents Troubleshooting Operation and Start UpParameters Appendix a Specifications Appendix B Accessories Fault Code Information and Maintenance Recommended Position the Rubber Magnet of the Digital Keypad Appendix C How to Select the Right AC Motor Drive Introduction VFD110VL23A Receiving and InspectionNameplate Information Model Explanation Series Number Explanation Drive Frames and Appearances15HP/5.5-11kWFrame C 20-30HP/15-22kWFrame D Please refer to .3 for exact dimensions 40-100HP/30-75kWFrame EVFD750VL43A Communication Port Internal structure Removable fan Drive Features Transportation Preparation for Installation and Wiring Ambient ConditionsOperation Storage 15HP/5.5-11kWframe C & 20-30HP/15-22kWframe D Remove Front Cover Lifting 40-100HP/30-75kW frame EStep Fixed plate Fixed pl ate Flange Mounting Fixed plate 15HP/5.5-11kW frame C Cutout Dimensions 20-30HP/15-22kW frame D Frame DimensionsFrame C Unit mm inch Frame D 255.0 226.0 403.8 384.0 360.0 21.9 168.0 10.04 15.90 15.12Frame D VFD150VL23A/43A, VFD185VL23A/43A, VFD220VL23A/43A Frame E This page intentionally left blank Wiring Installation and Wiring Installation and Wiring Used with internal power +24Vdc Used with external powerSink NPN mode Source PNP mode EPS detection MI-COM=43 Electromagnetic Valve Drive ready DC voltage Low voltage level Battery voltageRun Valve Grouning terminals Loops External Wiring Motor Main Circuit Main Circuit ConnectionBrak e res istor Pti onal Non-fuse break er Output terminals for main circuit U, V, W Mains power terminals R/L1, S/L2, T/L3 Models Wire Torque Wire Type Main Circuit TerminalsModels Torque Wire Type Control TerminalsPosition of External Terminals MI2 OFFREV MI1 Analog input terminals ACI, AUI1, AUI2, ACM Terminal 0V/24V Kgf-com1.4 in-lbf AWG 0.051-1.3mm2 Frame Torque WireDigital outputs MO1, MO2, MCM AWG 0.3-2.1mm2 Installation and Wiring Operation Method Operation and Start Up STOP/RESET KPVL-CC01RUN Trial Run Basic parameter settings Motor tuning Auto-tuning Operations Flow Chart Explanations for the Auto-tuning Steps Operation and Start Up IM motor Step PM motor Step EMVL-PGH01/02 SIN/COSEMVL-PGABO/ABL EMVL-PGABL Step Operation and Start Up Trial run Operation and Start Up Operation and Start Up Operation and Start Up Parameters Summary of Parameter Settings Parameter can be set during operationGroup 0 System Parameters Focpg Tqcpg Focpm Vfpg SVC Focpg Tqcpg Focpm Group 1 Basic Parameters Vfpg SVC Focpg Tqcpg Group 2 Digital Input/Output Parameters By FWD/REV By Enable 02-25 Group 3 Analog Input/Output Parameters Explanation Settings 03-19 Group 4 Multi-Step Speed Parameters Group 5 IM Motor Parameters Group 6 Protection Parameters ~100.0% Group 7 Special Parameters Group 8 PM Motor Parameters Group 9 Communication Parameters SIN/COS Group 10 Speed Feedback Control Parameters Group 11 Advanced Parameters Group 12 User-defined Parameters Group 13 View User-defined Parameters Description of Parameter Settings 00-0000-01 00-02 Factory settingContent of Multi-Function Display Factory setting SEEEEEEE0 0 HzEE MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD DI EON/ OFFESt a tDOEON/ OFFESt a t FFF User Defined Coefficient K Factory setting Read OnlySettings Read Only Display #.## 00-05 00-07 Password Input UnitPassword Set Unit Settings To 9998 and 10000 to Display Decoding Flow Chart Pass word Setting00-09Control Method 230V/460V Series 00-1000-11 00-12 00-15 Source of the Master Frequency CommandSource of the Operation Command 00-14 01-01 01-0201-03 01-07 01-0401-05 01-06 01-11 01-0901-10 Output Frequency Upper Limit Unit 01-18 01-1201-14 01-16 01-23 Switch Frequency between 1st/4th Accel/decel Unit01-22 JOG Frequency Unit 1st/4th Acceleration/Deceleration Switching 01-29 01-2801-31 Parameters 02-00 02-0102-00 Control Circuits of the External Terminal 02-05 02-0202-03 02-04 Settings Functions Descriptions Eeprom By Pr.07-28 setting 02-09 02-12 02-10MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV 02-11 Settings Control Mode Settings Functions Descriptions Active when the warning is detected 02-23 EnableInput MI=40 Multifunction output MO=15 02-28 02-2502-26 02-27 02-32 02-31 2 7=S 02-33 02-3402-35 03-00 03-0103-02 03-04 Settings 100.0~100.0%03-03 Analog Input Bias 1 AUI1 Unit 03-08 03-0503-06 03-07 03-15 03-1203-13 03-14 03-18 Analog Output Gain Unit03-21 04-03 04-0004-01 04-02 05-00 Pr 06 Pr Equivalent circuit for VFD -VL ser ie s 05-03 Factory setting #.##Settings 40 to 120% 05-02 05-13 05-12 05-17 05-1405-15 05-16 Settings To 250% 05-20Core Loss Compensation Unit 06-00 06-0106-02 06-04 06-03 06-08 06-0506-06 06-07 06-10 Pr.06-06Pr.06-09 Pr.06-07 60Hz Operation time minLoad Fac tor % 06-16 06-17 06-18 06-19 06-20 06-21 Readings No fault Parameters Setting Method of Fault Output Bit Fault code06-30 Bit Fault code 06-24 Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt06-22 06-23 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code Volt Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Fault code Current Volt. OL 06-29 06-2606-27 06-28 07-03 07-0007-01 07-02 07-07 07-0507-0 07-06 07-11 07-1207-13 07-18 07-1407-15 07-17 07-22 07-1907-20 07-21 07-26 07-2307-24 07-25 07-28 100%300% x 07-29=t 00-01 Settings No function 08-00Motor Auto Tuning 08-02 Rated Power of Motor Unit 08-06 08-0308-04 08-05 Parameters 09-02 RS-485 5 NC 6 NC09-00 09-01 Ascii mode RTU modeCode Description Data STX END Start 5CH FEH A0H Count by word 02H CRC CHK Low 6FHF7H GG means parameter group, nn means parameter number ContentAC drive Parameters Command Write only Address Function Content Address Function Ascii mode RTU mode A1HException 09-05 SIN/COS+ ABZ 10-01 Settings DisableMotor will run Motor won’t run 10-00=5 Motor will run 10-00=6 10-06 10-0310-04 10-05 10-08 10-0910-11 10-12 10-21 10-1810-19 10-20 10-22 10-2310-24 System Control Setting auto gain adjustment Pr.11-00=1Adjust by requirement 11-00 11-04 11-0111-02 11-03 11-08 11-0511-06 11-07 11-10 11-1111-12 11-13 11-1411-15 PMSMOTORUB- Emf ET SEEEEEE6 0 1 3 0 0 Prog FREQ. Esetpoi NTn tSEEEEEE6 0 1 2 0 0 Prog Umap ADD0 Eeeetee SEEEEE0 8 0 3 0 8 0 3 0 DI SPL AYEUSER- SET SEEEEEE6 0 1 3 0 FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEESEEEEEE6 0 1 2- 0 0 Prog EEE- EEn d . E- EEE Eeeeeeeeeeeeeeee 2127 FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEE ProgSystemsparameter press SEEEEEE6 0 0 0 EE twice Ma x Eo f s Fc md i n t ET SEEEEEE6 0 1 3 0 13-31 Settings Refer to group 12 for details13-00 View User-defined Parameters Over Current OC Troubleshooting Ground Fault Ground faultOver Voltage OV Low Voltage Lv Suitable power Overload Over Heat OH Phase Loss PHL Display of KPVL-CC01 is AbnormalYes Motor cannot Run Motor Speed cannot be Changed Motor does not Run as Expected Motor Stalls during Acceleration Environmental Condition Electromagnetic/Induction Noise Affecting Other Machines Fault Code Information Fault Code Information and Maintenance EEE F a u l t code 0 E3 Common Problems and SolutionsEEE Fault Co d e 0 E Ea t EAc c e l Eeeee EEE Fault Co d e 0 9 E Display Description Ground fault Corrective ActionsMotor drive protection, not for protection of the user Ea t ES t o p Eeeeee EEE Fault code 1 E Eeef a u l t code 2 2 E EEE Fault code 2 E0 EEE Fault code 2 E7 EEE Fault code 3 0 EEEE Fault code 3 2 E EEE Fault code 3 E EHWEEr r o r Eeeee FEEEFault code 3 E9EEE Fault Co d e 4 E EEE Fault code 4 E EEEFa u l t code 5 E6 EEE Fault Co d e 5 EPC EE r r ECo mma n d EE EEE Fa u l t code 5 E Reset EEE Fault code 5 EEeef a u l t code 6 3 E Fault Code Information and Maintenance One Maintenance and InspectionsVoltage Maintenance Check Items Methods and Criterion Keypad Maintenance Check Items Methods and Criterion Change of copper plate Main circuit Maintenance Check Items Methods and Criterion Visual, aural inspection and smell Or peculiar smell Year Change fan Overheat Daily Daily This page intentionally left blank Appendix a Specifications Per torque 100% Accel up 140% Cruise 80% Decel up Post General Specifications This page intentionally left blank Appendix B Accessories Decrease accordingly. Recommended cycle time is one minute All Brake Resistors & Brake Units Used in AC Motor Drives Appendix B Accessories Dimensions are in millimeter Dimensions and Weights for Brake Resistors Order P/N BR500W030, BR500W100, BR1K0W020, BR1K0W075 Specifications for Brake Unit Dimensions for Brake Unit 121.0 80.0 130.0189.5 200.0 VFDB4132 Model Recommended Input Current a Non-fuse Circuit Breaker ChartFuse Specification Chart Phase Model 160 150 300 110 120 225142 145 250 130 110 250 37.5 52.5 18.5 67.5 82.5 120 100 150 130 195 AC Reactor AC Input Reactor Recommended ValueAC Output Reactor Recommended Value Impedance 37.5 52.5 18.5 67.5 120 100 150 130 195 160 240 Applications for AC Reactor AC motor drive Motor Correct wiringM1 reactor AC motor drive Silicon rectifier Powerreactor AC motor drive Reactor Motor Nominal Method Zero Phase Reactor RF220X00ADiagram a Diagram B 230V DC Choke 230Vac Built-in 50/60Hz 18.5 110 Phase 125 460V DC Choke460Vac 18.5 Built-in 50/60Hz Phase 110 125 200 100 240 DC Choke Recommended Values =Ru n Digital Keypad KPVL-CC01Description of the Digital Keypad KPVL-CC01 =Sto p EEE- EEr r . E- EEE Paramecopyeeeeee SEEEREADE1 EeeeeeParamecopyeeeeee SEEESAVEE1 Ev 1 Syst Emeparameter S0 EEEEEEEE0 0 EE To set parameters How to Operate the Digital Keypad KPVL-CC01 Press and hold on for about 5 seconds When Read 1 starts blinking, it starts to save to KPVL-CC01Enter parameter settings From drive to KPVL-CC01 Recommended Position the Rubber Magnet of the Digital Keypad Dimension of the Digital Keypad V, V, W, W Terminal SymbolsSpecifications PG Card for Encoder 10 11 EncoderLine driver Division Factor A/O B/OA/O B/O TB1 Terminal Symbols DescriptionsPower source of encoder Power source common for Open collector A/O, B/O, B/O Z/O Leads B Leads a A/O B/O Sinusoidal Encoder Function EMVL-PGH01 only for Heidenhain ERN1387 +5V Vdc 900elSIN COS COS 900mech COS, COS’ Terminal Symbols Descriptions Specifications+ Z SIN, SIN’ Leads B Leads a Division factor +SIN EMVL-PGS01+COS Refcos Data+ Encoder+ +CO S + +S OA-GND OA-GND OB-GND Appendix B Accessories „ EN61000-6-4 „ EN61800-3 „ EN55011 1991 Class a Group AMD-EMI Filter Cross ReferenceAC Drives Model Number FootPrint 50TDS4W4C VFD185VL43A Length of motor cable Saddle on both ends Saddle on one end 230VAC input voltage Dimensions are in millimeter and inch Order P/N RF110B43CA Order P/N 50TDS4W4C Order P/N 100TDS84C Order P/N 200TDDS84C Order P/N 150TDS84C Order P/N 180TDS84C MCM MO7 MO6 MO5 MO 4 MO3 Max +24V/5mA MO3~MO10 Internal circuit MCMAVO1-AGND AVO2-AGND AVO1 Agnd MO10 MO9 MO8 Safety Relay EMVL-SAF01 Functions of the Terminals Wiring of the Safety RelayRelay contact Connect to J P19 On the c ontrol board Descriptions This page intentionally left blank Speed Time Overload Starting Torque Ratings Related Specification „ Acceleration time ≧60 seconds Starting capacity= When one AC motor drive operates one motorWhen one AC motor drive operates more than one motor Capacity Formulas ⋅ IM ≤ the rated current of AC motor drive a General Precaution Parameter Settings NoteSelection Note How to Choose a Suitable Motor Torque% 25% 40% 60% 100 Continuous Frequency HzStandard motor Pole-changing Dahlander motor Special motors Motor torque Power Transmission Mechanism This page intentionally left blank