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Delta Electronics VFD-VL manual This page intentionally left blank

Models: VFD-VL

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Chapter 1 Introduction

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1-16	Revision Nov. 2008, VLE1, SW V1.03

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Delta Electronics VFD-VL manual This page intentionally left blank

Contents

Page Page Page Preface Page Table of Contents Operation and Start Up TroubleshootingParameters Appendix a Specifications Appendix B Accessories Fault Code Information and MaintenanceRecommended Position the Rubber Magnet of the Digital Keypad Appendix C How to Select the Right AC Motor DriveIntroduction Nameplate Information Receiving and InspectionModel Explanation VFD110VL23ADrive Frames and Appearances Series Number Explanation15HP/5.5-11kWFrame C 20-30HP/15-22kWFrame D 40-100HP/30-75kWFrame E Please refer to .3 for exact dimensionsVFD750VL43A Communication Port Internal structure Removable fan Drive FeaturesOperation Preparation for Installation and Wiring Ambient ConditionsStorage Transportation15HP/5.5-11kWframe C & 20-30HP/15-22kWframe D Remove Front Cover40-100HP/30-75kW frame E LiftingStep Fixed plate Fixed pl ate Flange MountingFixed plate 15HP/5.5-11kW frame C Cutout Dimensions20-30HP/15-22kW frame D Frame C DimensionsUnit mm inch Frame255.0 226.0 403.8 384.0 360.0 21.9 168.0 10.04 15.90 15.12 Frame DFrame D VFD150VL23A/43A, VFD185VL23A/43A, VFD220VL23A/43A Frame E This page intentionally left blank Wiring Installation and WiringInstallation and Wiring Used with external power Used with internal power +24VdcSink NPN mode Source PNP mode Run DC voltage Low voltage level Battery voltageValve EPS detection MI-COM=43 Electromagnetic Valve Drive readyGrouning terminals LoopsExternal Wiring Brak e res istor Main Circuit Main Circuit ConnectionPti onal Non-fuse break er MotorOutput terminals for main circuit U, V, W Mains power terminals R/L1, S/L2, T/L3Main Circuit Terminals Models Wire Torque Wire TypeModels Control Terminals Torque Wire TypePosition of External Terminals REV OFFMI1 MI2Analog input terminals ACI, AUI1, AUI2, ACM Digital outputs MO1, MO2, MCM Frame Torque WireAWG 0.3-2.1mm2 Terminal 0V/24V Kgf-com1.4 in-lbf AWG 0.051-1.3mm2Installation and Wiring Operation Method Operation and Start UpKPVL-CC01 STOP/RESETRUN Trial Run Basic parameter settings Motor tuning Auto-tuning Operations Flow ChartExplanations for the Auto-tuning Steps Operation and Start Up IM motor StepPM motor Step EMVL-PGABO/ABL SIN/COSEMVL-PGABL EMVL-PGH01/02Step Operation and Start Up Trial run Operation and Start Up Operation and Start Up Operation and Start Up Parameters Parameter can be set during operation Summary of Parameter SettingsGroup 0 System Parameters Focpg Tqcpg Focpm Vfpg SVC Focpg Tqcpg Focpm Group 1 Basic ParametersVfpg SVC Focpg Tqcpg Group 2 Digital Input/Output ParametersBy FWD/REV By Enable 02-25 Group 3 Analog Input/Output Parameters Explanation Settings03-19 Group 4 Multi-Step Speed Parameters Group 5 IM Motor Parameters Group 6 Protection Parameters ~100.0% Group 7 Special Parameters Group 8 PM Motor Parameters Group 9 Communication Parameters SIN/COS Group 10 Speed Feedback Control ParametersGroup 11 Advanced Parameters Group 12 User-defined Parameters Group 13 View User-defined Parameters 00-00 Description of Parameter Settings00-01 Content of Multi-Function Display Factory settingFactory setting 00-02SEEEEEEE0 0 HzEE DOEON/ OFFESt a t DI EON/ OFFESt a tFFF MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWDSettings Read Only Display #.## Factory setting Read Only00-05 User Defined Coefficient KPassword Set Unit Password Input UnitSettings To 9998 and 10000 to Display 00-07Pass word Setting Decoding Flow Chart00-09Control Method 00-11 00-1000-12 230V/460V SeriesSource of the Operation Command Source of the Master Frequency Command00-14 00-1501-02 01-0101-03 01-05 01-0401-06 01-0701-10 01-09Output Frequency Upper Limit Unit 01-1101-14 01-1201-16 01-1801-22 Switch Frequency between 1st/4th Accel/decel UnitJOG Frequency Unit 01-231st/4th Acceleration/Deceleration Switching 01-28 01-2901-31 Parameters 02-01 02-0002-00 Control Circuits of the External Terminal 02-03 02-0202-04 02-05Settings Functions Descriptions Eeprom By Pr.07-28 setting02-09 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV 02-1002-11 02-12Settings Control Mode Settings Functions Descriptions Active when the warning is detected Input MI=40 EnableMultifunction output MO=15 02-2302-26 02-2502-27 02-2802-32 02-312 7=S 02-34 02-3302-35 03-01 03-0003-02 03-03 Settings 100.0~100.0%Analog Input Bias 1 AUI1 Unit 03-0403-06 03-0503-07 03-0803-13 03-1203-14 03-15Analog Output Gain Unit 03-1803-21 04-01 04-0004-02 04-0305-00 Pr 06 Pr Equivalent circuit for VFD -VL ser ie sSettings 40 to 120% Factory setting #.##05-02 05-0305-13 05-1205-15 05-1405-16 05-1705-20 Settings To 250%Core Loss Compensation Unit 06-01 06-0006-02 06-04 06-0306-06 06-0506-07 06-08Pr.06-09 Pr.06-06Pr.06-07 06-10Load Operation time minFac tor % 60Hz06-16 06-17 06-18 06-19 06-20 06-21 Readings No faultParameters Bit Fault code Setting Method of Fault Output06-30 Bit Fault code 06-22 Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt06-23 06-24Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code Volt Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Fault code Current Volt. OL06-27 06-2606-28 06-2907-01 07-0007-02 07-0307-0 07-0507-06 07-0707-12 07-1107-13 07-15 07-1407-17 07-1807-20 07-1907-21 07-2207-24 07-2307-25 07-26300% x 07-29=t 100%00-01 07-28Settings No function 08-00Motor Auto Tuning08-02 Rated Power of Motor Unit08-04 08-0308-05 08-06Parameters 09-00 RS-485 5 NC 6 NC09-01 09-02RTU mode Ascii modeCode Description Data STXEND Start5CH FEHA0H 6FH Count by word 02H CRC CHK LowF7H AC drive Parameters Command Write only ContentAddress Function GG means parameter group, nn means parameter numberContent Address Function A1H Ascii mode RTU modeException 09-05 SIN/COS+ ABZMotor will run Motor won’t run 10-00=5 Settings DisableMotor will run 10-00=6 10-0110-04 10-0310-05 10-0610-09 10-0810-11 10-12 10-19 10-1810-20 10-2110-23 10-2210-24 Adjust by requirement Setting auto gain adjustment Pr.11-00=111-00 System Control11-02 11-0111-03 11-0411-06 11-0511-07 11-0811-11 11-1011-12 11-14 11-1311-15 SEEEEEE6 0 1 2 0 0 Prog FREQ. Esetpoi NTn tUmap ADD0 Eeeetee SEEEEE0 8 0 3 0 8 0 3 0 PMSMOTORUB- Emf ET SEEEEEE6 0 1 3 0 0 ProgSEEEEEE6 0 1 2- 0 0 Prog FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEEEEE- EEn d . E- EEE Eeeeeeeeeeeeeeee DI SPL AYEUSER- SET SEEEEEE6 0 1 3 0Systemsparameter press SEEEEEE6 0 0 0 EE twice FREQ. Esetpoi NTn t SEEEEEE6 0 Hz EEE ProgMa x Eo f s Fc md i n t ET SEEEEEE6 0 1 3 0 212713-00 Settings Refer to group 12 for detailsView User-defined Parameters 13-31Over Current OC TroubleshootingGround fault Ground FaultOver Voltage OV Low Voltage Lv Suitable powerOverload Over Heat OHDisplay of KPVL-CC01 is Abnormal Phase Loss PHLYes Motor cannot Run Motor Speed cannot be Changed Motor does not Run as Expected Motor Stalls during AccelerationEnvironmental Condition Electromagnetic/Induction NoiseAffecting Other Machines Fault Code Information Fault Code Information and MaintenanceEEE Fault Co d e 0 E Common Problems and SolutionsEa t EAc c e l Eeeee EEE F a u l t code 0 E3Display Description Ground fault Corrective Actions EEE Fault Co d e 0 9 EMotor drive protection, not for protection of the user Ea t ES t o p Eeeeee EEE Fault code 1 EEeef a u l t code 2 2 E EEE Fault code 2 E0EEE Fault code 3 2 E EEE Fault code 3 0 EEEE Fault code 3 E EEE Fault code 2 E7EEE Fault Co d e 4 E FEEEFault code 3 E9EEE Fault code 4 E EHWEEr r o r EeeeePC EE r r ECo mma n d EE EEE Fault Co d e 5 EEEE Fa u l t code 5 E EEEFa u l t code 5 E6EEE Fault code 5 E ResetEeef a u l t code 6 3 E Fault Code Information and Maintenance Voltage Maintenance Check Items Methods and Criterion Maintenance and InspectionsKeypad Maintenance Check Items Methods and Criterion OneChange of copper plate Main circuit Maintenance Check Items Methods and CriterionVisual, aural inspection and smell Or peculiar smell YearChange fan Overheat DailyDaily This page intentionally left blank Appendix a Specifications Per torque 100% Accel up 140% Cruise 80% Decel up Post General Specifications This page intentionally left blank Appendix B Accessories Decrease accordingly. Recommended cycle time is one minute All Brake Resistors & Brake Units Used in AC Motor DrivesAppendix B Accessories Dimensions are in millimeter Dimensions and Weights for Brake ResistorsOrder P/N BR500W030, BR500W100, BR1K0W020, BR1K0W075 Specifications for Brake Unit 121.0 80.0 130.0 Dimensions for Brake Unit189.5 200.0 VFDB4132 Fuse Specification Chart Non-fuse Circuit Breaker ChartPhase Model Model Recommended Input Current a142 145 250 110 120 225130 110 250 160 150 300AC Output Reactor Recommended Value AC Reactor AC Input Reactor Recommended ValueImpedance 37.5 52.5 18.5 67.5 82.5 120 100 150 130 19537.5 52.5 18.5 67.5 120 100 150 130 195 160 240 Applications for AC ReactorM1 reactor Correct wiringAC motor drive AC motor drive MotorSilicon rectifier Powerreactor AC motor drive Reactor Motor Diagram a Zero Phase Reactor RF220X00ADiagram B Nominal Method460Vac 18.5 Built-in 50/60Hz Phase 110 125 200 100 240 230Vac Built-in 50/60Hz 18.5 110 Phase 125 460V DC ChokeDC Choke Recommended Values 230V DC ChokeDescription of the Digital Keypad KPVL-CC01 Digital Keypad KPVL-CC01=Sto p =Ru nParamecopyeeeeee SEEESAVEE1 Ev 1 Paramecopyeeeeee SEEEREADE1 EeeeeeSyst Emeparameter S0 EEEEEEEE0 0 EE EEE- EEr r . E- EEETo set parameters How to Operate the Digital Keypad KPVL-CC01Enter parameter settings When Read 1 starts blinking, it starts to save to KPVL-CC01From drive to KPVL-CC01 Press and hold on for about 5 secondsRecommended Position the Rubber Magnet of the Digital Keypad Dimension of the Digital KeypadSpecifications Terminal SymbolsPG Card for Encoder V, V, W, WLine driver EncoderDivision Factor 10 11B/O A/OA/O B/O Power source of encoder Terminal Symbols DescriptionsPower source common for TB1Open collector A/O, B/O, B/O Z/OLeads B Leads a A/O B/O Sinusoidal Encoder Function EMVL-PGH01 only for Heidenhain ERN1387900el +5V VdcSIN COS COS 900mech + Z Terminal Symbols Descriptions SpecificationsSIN, SIN’ COS, COS’Leads B Leads a Division factor+COS EMVL-PGS01Refcos +SIN+ +CO S Encoder+ +S Data+OA-GND OA-GND OB-GNDAppendix B Accessories AC Drives Model Number FootPrint AMD-EMI Filter Cross Reference50TDS4W4C VFD185VL43A „ EN61000-6-4 „ EN61800-3 „ EN55011 1991 Class a GroupLength of motor cable Saddle on both ends Saddle on one end230VAC input voltage Dimensions are in millimeter and inchOrder P/N RF110B43CA Order P/N 50TDS4W4C Order P/N 100TDS84C Order P/N 200TDDS84C Order P/N 150TDS84C Order P/N 180TDS84C AVO1-AGND AVO2-AGND Max +24V/5mA MO3~MO10 Internal circuit MCMAVO1 Agnd MO10 MO9 MO8 MCM MO7 MO6 MO5 MO 4 MO3Wiring of the Safety Relay Safety Relay EMVL-SAF01 Functions of the TerminalsRelay contact Connect to J P19 On the c ontrol board Descriptions This page intentionally left blank Speed Time Overload Starting Torque Ratings Related SpecificationWhen one AC motor drive operates more than one motor When one AC motor drive operates one motorCapacity Formulas „ Acceleration time ≧60 seconds Starting capacity=⋅ IM ≤ the rated current of AC motor drive a Parameter Settings Note General PrecautionSelection Note Torque% 25% 40% 60% 100 Continuous Frequency Hz How to Choose a Suitable MotorStandard motor Pole-changing Dahlander motor Special motorsMotor torque Power Transmission MechanismThis page intentionally left blank