Page
Page
 Contents
 Installation
Setting the Robot
Absolute Reset
Specifications
 Fxyx
Installing the Tool
 Mxyx
 Protective Connections 10-7
Installation 10-1
Installing the Tool 10-10
User Wiring and User Piping 10-18
 Adjusting the Timing Belt Tension
Installing the Tool 11-7
Changing the Motor Installation Position
Installing the Cover
 Protective Connections 12-6
Installation 12-1
Installing the Tool 12-8
User Wiring and User Piping 12-15
 Memo
 Chapter
 Memo
 Safety Information
 Observe the following cautions during automatic operation
Essential Caution Items
 Using the Robot Safely
 Provide safety measures for end effector gripper, etc
 10Z-axis movement when air supply is stopped
 13Use caution when removing the Z-axis brake
12Use caution when disassembling and replacing the motor
 20Be sure to make correct parameter settings Part
18Do not remove, alter or stain the warning labels
19Protective connections
 Do not use the robot for tasks requiring motor thrust
21Be sure to make correct parameter settings Part
 Special Training for Industrial Robot Operation
 Robot Safety Functions
 Safety Measures for the System
 Check the following points before turning the controller on
Trial Run
 Teaching
Work Within the Safeguard Enclosure
 Check the following before starting automatic operation
Adjustment and Inspection
Automatic Operation
Repair and Modification
 Warranty
Warranty description
Warranty Period
 CE Marking
 Product Outline
 Memo
 Robot
 Names of each part
Arm type with cable carrier
Arm type with whipover cable
 Gantry type
 Moving arm type with whipover cable
Moving arm type with cable carrier
 Pole-type with whipover cable
Pole-type with cable carrier
 XZ-type with whipover cable
XZ-type with cable carrier
 Robot Controller
Robot Controller
 Memo
 Preparing the Robot
 Memo
 Specifications
Robot Installation Environment
 Unpacking the Robot
 Example of combination with RCX40 controller
Checking the Product
 Example of combination with Drcx controller
Example of combination with Trcx controller
 Transporting the Robot
 Preparing the Robot
 Installation base
Installation
 Fix the installation base at the specified position
Installing the Robot
 Protective connections
Symbol 417-IEC-5019
 Connecting the Robot Cables
 Preparing the Robot
 Drcx
Connecting with the Drcx controller
 Connection to Drcx controller
 Trcx
Connecting with the Trcx controller 1 3-axis model
 Connection to Trcx controller 3-axis model
 2 4-axis model
 Connection to Trcx controller 4-axis model
 RCX40, Qrcx
Connecting to the Qrcx or RCX40 controller
 Connection to Qrcx controller
 Installing the Tool
 User Wiring and User Piping
Cable carrier type
Whipover cable carrier type
 For Drcx or Trcx controller
Setting the Robot
Setting the payload
List of payload parameters
 Setting the maximum speed
Models requiring lower maximum speed setting
For ERCX, SRCX, Drcx or Trcx controller
 Setting the acceleration
List of acceleration parameters
Controller Acceleration parameter
 Absolute Reset
For Qrcx controller
For RCX40 controller
 Setting the origin position
For robot configured of only linear movement axis
When robot contains a rotary axis Target rotary axis
 Preparing the Robot
 Example ZRS
 Periodic Inspections
 Memo
 Outline
Precautions
 Daily inspection
Three-month inspection
Check point Check items
 ZRS, Hxylx
Six-month inspection
 Three-year inspection
 Replenishing the grease
 Maintenance and inspection of harmonic drives
 Harmonic grease replacement period
 Memo
 Specifications
 Memo
 Specifications
Robot cable
Axis robot cable
 Axis robot cable For Trcx controller
Wire
 MB+ ZBK
Axis robot cable For RCX40 controller
 YBK ZBK RBK ORG
 Maker Connector type
User I/O cable
Recommended crimping tool
 Memo
 Pxyx
 Memo
 Recommended torque 9N·m to 4.4N·m 30kgf·cm to 45kgf·cm
Installation bolt nominal length
Tightening torque
Hexagon socket head Cap screw M4 Strength 8.8T
 Installation methods
 Ground terminal
 Wiring method
Ground wire
 Installing the Tool
 User Wiring and User Piping
 Cable carrier specifications
 Replenishing grease to the linear guide
Periodic Inspections
 Replenishing grease to the ball screw
 Memo
 Fxyx
 Memo
 Recommended torque
Installation bolt types
Hexagon socket head cap screw M6 Strength 8.8T
Recommended nominal length 35mm or more
 Installation methods
 Axis Axis wiring box Ground terminal
 Ground wire
 Arm type
Arm type 2-axis model
 Fxyx
 Tightening torque
ZS 3rd-axis option
Example For split clamp Recommended bolt
Quantity
 Cable carrier type
Example of wiring and piping methods using cable carrier
 Loosen Remove Same on opposite side
 Harness retainer
 Cable carrier specifications
 User I/O cable specifications
 Axis, Y-axis
 Recommended grease nipple A-M6X1 type JIS B1575
Axis
 Axis
 Axis ZS
 Sxyx
 Periodic inspection of the ZS/ZRS unit
 Sxyx
 Method a
 Method B
 Sxyx
 XZ type with cable carrier
 Wiring methods
 Arm type with cable carrier
Opening the wiring box
 Ground terminal Ground wire
 Arm type with whipover cable, moving arm type, pole type
 XZ type
 14 Arm type
Arm type, pole type 2-axis model
 15 Pole type
 16 Moving arm type
Moving arm type 2-axis model
 17 ZF
 18 RF
 Example For split clamp
19 ZS/ZRS
 21 Tool installation ZFH
 22 ZFL
 Harness retainer
 Sxyx
 State of X-axis wiring box when wiring is completed
State with cover installed
 ZFH
 User I/O cable specifications
 Whipover cable type
Examples of wiring and piping with whipover cable
 Sxyx
 Periodic inspections
 Axis ZF
 Recommended grease gun
Recommended grease
 26 ZS
 27 Adjusting the belt tension
Adjusting the R-axis belt tension ZRS
 Specified torque
Replacing the R-axis harmonic drive ZRS
 Replacement period
Replacement period =8.4⋅108/n⋅60⋅h⋅D⋅N⋅θ years
Replacement period
 Mxyx
 Memo
 Recommended nominal length
Hexagon socket head cap screw M8 Strength 8.8T
 MXY X-axis
 MXY box position
 Adjustment of gantry type support rail
Installation methods Gantry type support axis
 Axis wiring box Ground terminal
 Return the X-axis wiring box cover to the original position
 Installing the Tool
 Arm type, gantry type
 10 Moving arm type
 11 ZF
Arm type, moving arm type, gantry type 3rd-axis option
 12 RF
 13 Tool installation ZFH
 14 ZFL
 User Wiring and User Piping
 Return each wiring box cover to the original position
 Power wire φ7.6 User I/O wire φ10.1 Signal wire φ8.2
 User I/O cable specifications
 16 Whipover cable user-wire specifications
 Mxyx
 Periodic Inspections
 Recommended grease gun MG70 THK H-type nozzle
 Recommended grease gun MG70 THK H-type nozzle
 Hxyx
 Whipover cable type 10-22
 Hxyx
 22.5N .m to 36.3N .m 230kgf .cm to 370kgf .cm
 10-3
 Installation method 2 XZ type
Installation bolt
Hexagon socket bolt M8 Strength 8.8T
 10-5
 Installation method 3 Gantry type support axis
 Protective Connections
 XZ type
 10-9
 10-10
 10 Hxyx arm type, gantry type
Arm type, gantry type 2-axis model
 11 Hxyx moving arm type
 12 Hxyx pole type
Pole type 2-axis model
 13 Tool installation ZH
 14 ZL
 15 ZPH
ZPH Pole type 3rd-axis option
 16 RH
 User Wiring and User Piping
 10-19
 ZRH
 10-21
 18 Whipover cable user-wire specifications
 10-23
 Periodic Inspections
 Recommended grease nipple
 Replenishment methods
 FXYBX/SXYBX
Installing the Cover 11-21
 Replacing the speed reduction belt 11-31
 Fxybx
Hexagon socket head cap screw Strength 8.8T
 Recommended torque 60 to 90kgf .cm
Sxybx
 Cable carrier model
 Whipover cable type
Wiring methods Cable carrier type
 11-5
 Wiring methods Whipover cable type
 Fxybx arm type
Fxybx arm type 2-axis model
 10 Sxybx arm type
Sxybx arm type 2-axis model
 SXYBX-ZF XZ type 2-axis, arm type 3rd-axis option
 ZS/ZRS FXYBX, Sxybx 3/4-axis option
 14 Tool installation ZFH
 15 ZFL
 User Wiring and User Piping
 11-14
 Cable carrier Axis specifications Axis I/O specifications
 17 Whipover cable user-wire specifications
 11-17
 11-18
 Changing the motor installation position
Changing the Motor Installation Position
 11-20
 Installing the Cover
 19 Adjusting the speed reduction belt tension
Adjusting the Timing Belt Tension
 Adjusting the drive belt tension
Fxybx X-axis, Sxybx X, Y axes
Fxybx Y-axis
 Measurement method
Recommended tension meter U-505 Unitta
 Adjusting the speed reduction belt tension
 Recommended tension gauge U-505 Unitta
Reference
 Replacing the motor
 Replacing the drive belt
 Fxybx X-axis, Sxyb X, Y axes
 11-30
 Replacing the speed reduction belt
 Replacing the slider
 11-33
 Axis ZF
Axis, Y-axis
 Alvania No Showa Shell Daphne Eponex No Idemitsu
Replenishing grease to the ball screw ZF
 22 ZS
 23 Adjusting the belt tension
 24 ZRS belt tension
 11-39
 11-40
 Hxylx
 User Wiring and User Piping 12-15
 Hxylx
 12-2
 12-3
 Protective bonding
 Installation method 3 Gantry type support axis
 Cable box Ground terminal Robot cable Cable carrier
 Cable lead-out port
 Hxylx arm type, gantry type
 Hxylx moving arm type
 Hxylx pole type
 Arm type, gantry type, moving arm type 3rd-axis option
Tool installation ZH
 ZL Arm type, gantry type
 10 ZPH
 11 RH
RH Arm type, gantry type 4th-axis option
 User Wiring and User Piping
 12-16
 12-17
 12-18
 Whipover cable type moving arm type/pole type 3-axis
 Open the X-axis wiring box movable cover
 Periodic Inspections
 Replenishing grease to the ball screw
 12-23
 Adjusting the timing belt tension X-axis
 Replacing the motor X-axis
 12-26
 Installing and removing the cover Stroke cover
Installing the stroke cover
Removing the stroke cover
 Removing the belt cover
Installing the belt cover
 Installing the motor cover
Motor cover
Removing the motor cover
 Cartesian robot