Main
Instruction Manual The new high-performance inverter
I. Safety precautions
Explanation of markings
Meanings of symbols
Limits in purpose
Safety precaut ions
I
General Operation
!E6581301!
3
Transportation & installation
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4
Wiring
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When sequence for restart after a momentary failure is select ed
When retry function is selected
Maintenance and inspection
Disposal
Attach caution labels
Caution
Page
i
- Contents -
ii
iii
iv
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1. Read first
A-2
1. 3 Structure of the main body
Wiring port
Cooling fan
Control circuit
1.3.1 Names and functions 1) Outside view
2) Main circuit terminal
!
A-5
M5 screw
3) Control circuit terminal block
!!
1.3.2 Detaching the cover
(1) (2)
90
A-12
1.3.3 Grounding capacitor switching method
! !
!
A-14
Large Small Large Small
A-15
A-16
1.3.4 Installing the DC reactor!
!! ! ! ! !
!
*+,
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A-17
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1.4 Notes on the applica tion
1.4.1 Motors
A-18
High-speed operation at and above 50Hz/60Hz (rated frequency)
!
A-19
Measures to protect motors against surge voltages
H
1.4.2 Inverters
Protecting inverters from overcurrent
Inverter capacity
Power factor correction capacitor
Power factor correction
Disposal
1.4.3 Measure to take against leakage Current
(1) Effects of leakage current across ground
A-21
(2) Affects of leakage current across suppl y lines
Power supply inverter
Thermal relay
Remedies:
(3) Affects of leakage current by cable length
0HDVXULQJSRVLWLRQ
A-23
Resistor
How to install
HQFORVXUHV
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Standard installation
without top cover
2
ith top cover
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A-25
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Calorific values of the inverter and the required ventilation
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RXWWKHEDFNIODQJHPRXQW
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B-1
2. Connection equipment
2.1 Cautions on wiring
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B-2
Preventing radio noise
Control and main power supply
Wiring
B-3
2.2 Standard connections
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B-4
[Standard connection diagram sink logic]
B-5
[Standard connection diagram - sink logic]
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B-6
[Standard connection diagram - sink logic]
B-7
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B-8
B-9
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B-10
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2.3 Description of terminals
IM !
Main circuit
B-11
2.3.2 Control circuit terminal block
!!
ST-CC Shorting bar (VFAS1-****-WN, HN) !
!! ! ! ! ! !
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!
!
!
!
B-13
!
!
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B-14
Sink logic/source logic (When inverter's internal power supply is used)
*1:Be sure to short across NO-CC
Source logic
Sink logic
SW1
Sink logic/source logic (When an external power supply is used)
Source logic
Sink logic
SW1
terminal on the inverter.
2.3.3 RS485 communication connector
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C-1
3. Operations
Warning
Warning
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C-2
!
Frequency setting
RR
/S4
RR
PP
H
I/
V
RX
to
10Vdc
-
0
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C-6
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C-7
3.2.2 Panel operation
IM
Example of basic connection
(deceleration stop)
Stop the motor
:
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C-8
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D-1
4. Searching and setting parameters
Extended parameters :The parameters for detailed and special setting.
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D-2
4.1 How to set parameters
4.1.1 Setting parameters in the selected quick mode
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4.1.2 Setting parameters in the standard setting mode
4.2
Functions useful in searching for a parameter or changing a parameter se tting
5. Basic parameters
5.1 History function
CWJ CWJCWJ
CWJ
: History function
5.2 Setting acceleration/deceleration time
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E-3
5.2.2 Manually setting acceleration/deceleration time
0
5.3 Increasing starting torque
CW CWCW
CW
: Automatic torque boost
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5.4 Setting parameters by operating method
CW CWCW
CW
: Automatic function setting
5.5 Selection of operation mode
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key. Then,
Preset speed operation
1) Setting the run, stop and operation frequencies with the operation panel
IM
To save the frequency, press the ENTER
HE and the set fre quency are displayed alte rnately for a while.
IM
IM
factory-
if F and R are
Refer to Section 6.2.
press the ENTER ke y. Then, HE
IM
factory-
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5.6 Selecting control mode
! ! ! !! !
! ! Caution
1) Constant torque characteristics (Normal way of use)
Setting of V/f control mode selection RV
RV=
2) Decreasing output voltage
3) Increasing starting torque
4) Vector controlincreasing starting torque and achieving high-precision operation.
5) Setting of V/f characteristic arbitrarily
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E-14
!
6) Operating a permanent magnet motor
Setting of V/f control mode selection RV
RV=
(PM control)
7) Operating the motor at periodic speeds by means of a motor speed sensor
8) Performing speed control/torque control with high accuracy using the motor speed sensor
Setting for V/f control mode selection RV
RV=
(PG feedback vector control)
Motor constant must be set.
5.7 Manual torque boostincreasing torque boost at low speeds
XD XDXD
XD : Manual torque boost 1
5.8 Base frequency
XN XNXN
5.9 Maximum frequency
HJ HJHJ
HJ : Maximum frequency
5.10 Upper limit and lower limit frequencies
WN WNWN
5.11 Setting frequency command characteristics
5.12 Preset speed operation (speeds in 15 steps)
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5.13 Selecting forward and reverse runs (operation panel only)
HT HTHT
HT : Forward/reverse run selection
5.14 Setting the electronic thermal
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E-23
[Using a VF motor (motor for use with inverter)]
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E-24
Setting the motor overload starting level
[Example setting]
time [s]
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E-25
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5.16 Meter setting and adjustment
VF-AS1
"
VF-AS1
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5.17 PWM carrier frequency
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5.18 Trip-less intensification
5.18.1 Auto-restart (Restart during coasting) WXU WXUWXU
WXU : Auto-restart control selection H HH
H : Auto-restart" ""
"mode
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5.19 Dynamic (regenerative) braking - For abrupt motor stop
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5.20 Standard default setting
V[R
V[R : Factory default setting
50Hz default setting (V[R
V[R=
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5.21 Searching for all reset parameters and changing their settings
ITW ITWITW
ITW : Automatic edit function
( )
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5.22 EASY key function
RUGN RUGNRUGN
H : EASY key function selection
RUGN : Registered parameter display selection H HH
H HH
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E-46
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F-1
CC
6. Extended parameters
Low-speed signal output: Inverted
Ry
Time [s]
6.1 Input/output parameters
( )
( )
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F-3
0
6.2 Input signal selection
Time [s]
the motor will slow down to a stop.
6.2.1 Priority when forward/reverse run commands are entered simultaneously!
H HH
Valid command
Internal command
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F-5
6.2.3 Analog input signal switching H HH
H : Analog input VI/II voltage/current switching H HH
H : Analog input AI2 (optional circuit board) voltage/current switching
CCA VI/II 0~10V input
CCA VI/II 0~20mA(4~20mA) input
6.3 Terminal function selection
Also, be sure to turn the SW1 slide switch to the PLC position.
Page
6.4 Basic parameters 2
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F-10
CC
S1: V/f switching 1 S2: V/f switching 2
M
6.5 V/f 5-point setting
6.6
Speed! !!
!command switching
Command selected with HOQF Command selected with H
Operation frequency command
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Command selected with HOQF Command selected with H
Operation frequency command
Priority is given to the command set
H.
Priority is given to the command set
Operation frequency
6.8 DC braking
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!
F-15
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F-16
! !
6.8.2 Motor shaft fixing control!
H HH
H : Motor shaft fixing control
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F-17
6.8.3 Function of issuing a 0Hz command during a halt!
H HH
H
: 0Hz command output selection
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6.9 Auto-stop in case of lower-limit frequency continuous operation (Sleep/Wake-up function)
H HH
H
: Time limit for lower-limit frequency operation
6.10 Jog run mode
6.11
Setting frequency via external contact input (Motor operated pot mop setting)
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F-21
Sample sequence diagram 1: Adjustment with continuous signals
Sample sequence diagram 2: Adjustment with pulse signals
6.12 Jump frequency - jumping resonant frequencies
6.13 Preset speed operation frequencies
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F-24
6.14 Trip-less intensification
6.14.1 Retry function!
H HH
H : Retry selection (selecting the no. of retry attempts)
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F-26
{ {
With voltage compensat ion (limited out put voltage)
Without voltage compens ation (limitless output voltage)
6.15 Drooping control
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F-28
6.16 Light-load high-speed operation function
6. 17 Braking function
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F-30
! !!
Example of settin g
6.18 Acceleration/deceleration suspend function
!
!!!!!!!!!!!
6.19
!!
Commercial power/inverter switching
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F-33
[Timing chart (example)]
Commercial power /inverter s witching ou tput selecti on
Commercial power switching frequency holding tim e
6.20 PID control
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F-35
1) External connection
2) Types of PID control interface
! ! ! ! ! ! ! ! ! ! ! H ( H ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !
!
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3) Setting the PID control
Slow response
4) Adjust PID control gain
Fast response
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5) Adjusting the analog command voltage and current
6.21 Stop position control function
6.22 Setting motor constants
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(1) Setting auto-tuning
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a) Combination with a Toshiba standard motor (4P motor with the same capacity as the inverter)
b) Combination with a standard motor other than the above Toshiba motor
(2) Setting sensorless vector control and manual independently Setting motor constants
6.23 Increasing the motor output torque further in low speed range
6.24 Torque control
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F-44
+
6.24.3 Selection of tension torque bias inp ut and load sharing gain input
Torque reference
Torque command
Tension torque bias Load sharing gain
6.25 Torque limit
Power running Regenerative
Regenerative Power running
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F-46
Power running Regenerative
Reverse run
Forward run
Regenerative Power running
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6.25.2 Torque limit mode selection at accele ration/deceleration" H HH
H
: Acceleration/deceleration operation after torque limit
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(released)
F-48
(released)
6.26 Stall prevention function
6.27 Current and speed control adjustment
6.28 Fine adjustment of frequency setting signal
6.29 Operating a synchronous motor
6.30 Acceleration/deceleration 2
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F-53
Acceleration/deceleration
switching signal 2
switching signal 1
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F-54
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F-55
6.31 Pattern operation
H HH
H : Pattern operation selection H HH
H : Pattern operation mode H HH
H , H HH
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F-56
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F-57
6.32 Preset speed mode
H HH
H ~ H HH
H : Preset speed operation modes
6.33 Protection functions
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F-59
6.33.3 Emergency stop!
H HH
6.33.4 Output phase failure detection H HH
H : Output phase failure detection mode selection
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<Example of operation> Output terminal function: 28 Overtorque detection
Example of setting
6.33.11 Cooling fan control selection H HH
H : Cooling fan control selection
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6.33.24
6.33.25
H
(
6.33.26
)
(
)
F-69
Disconnection detecti on of r emote keypad H HH
H
( )
( )
Output frequency = Reference frequenc y {1 + Override (VI/II input [%]/100)}
H HH
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6.35 Adjustment parameters
6.35.1 Pulse train output for meters H HH
H : Logic output/pulse output selection (OUT1) H HH
H : Pulse output function selection H HH
H : Selection of number of pulses
Page
6.36 Operation panel parameter
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6.36.2 Displaying the rotational speed of the motor or the line speed H HH
H : Frequency free unit display magnification H HH
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HJHJ
HJ is
When H HH
H is not
, and H HH
H is
(disabled).
When H HH
H is not
, and H HH
H is not
.
Example of setting 1
Example of setting 2
6.36.4 Changing the standard monitor display H HH
H : Standard monitor display selection H HH
H ~ H HH
6.37 Tracing functions
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F-78
!
!
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F-79
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F-80
6.38 Integrating wattmeter
H HH
H
: Integrating wattmet er retention selection H HH
H
6.39 Communication function
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F-82
1) 2-wire RS485
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F-83
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~
F-84
~
2) 4-wire RS485
Host computer
: Wiring : Data (host !INV) : Response data (INV host)
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~
: Wiring : Data (host !INV)
~
! ! ! !!
Host computer
Master inverter
: Wiring : Data (Master Slave)
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F-86
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F-87
6.40 My function
6.41 Traverse function
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6.42
F-89
Instruction manuals for optionally available devices and special functions
G-1
7. Operation with external signal
7.1 External operation
!
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G-2
7.2 Applied operation with input and output signals (operation by ter minal board)
Inverter
7.2.1 Functions of input terminals (in cas e of sink logic)
!
Inverter A-contact switch CC
! E6581301
G-4
*3
*4
G-5
7.2.2 Functions of output terminals (incase of sink logic)
OUT2
FLA FLB P24 OUT1
FLC
Ry Ry NO CC
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G-6
G-7
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G-8
7.2.3 Setup of input terminal operation time
7.2.4 Analog input filter
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G-10
7.3 Setup of external speed command (analog signal)
!
G-11
IM
7.3.1 Setup by analog input signals (RR/S4 terminal)
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IM
G-12
!
7.3.2 Setup by analog input signals (VI/II terminal)
G-13
IM
7.3.3 Setup by analog input signals (RX terminal)
For details, refer to Section 6.14.4.
H-1
8. Monitoring the operation status
8.1 Screen composition in the status monitor mode
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twice
H-2
8.2 Monitoring the status
8.2.1 Status monitor under normal conditions
H-3
O___K
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H-4
Add-on option
Add-on option
8.2.2 Display of detailed information on a past trip
Key operated
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H-6
8.3 Changing status monitor function
H-7
Communication No.
M
Attached to expansio n I/O card 1 CPU versi on
Attached to expansio n I/O card 2 CPU versi on
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H-8
Communication No.
H-9
8.4 Display of trip information
:
Communication N o.
8.4.1 Trip code display
FC90
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:
Communication N o.
H-10
FC90
8.4.2 Monitor display at tripping
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H-12
O___K
H-13
8.5 Display of alarm, pre-alarm, etc.
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I-1
9. Taking measures to satisfy the CE/UL/CSA standards
9.1 How to cope with the CE standard
9.1.1 EMC directive!
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I-2
9.1.2 Measures to satisfy the EMC directive!
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I-3
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I-4
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I-5
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I-6
EMC FILTER
EMC
I-7
9.1.3 Low-voltage directive!
Inverter
9.1.4 Measures to be taken to satisfy the low-voltag e directive!
9.2 Measures to be taken to satisfy the UL/CSA standards
9.2.1 Caution in installing the inverter!
9.2.2 Caution in wiring and rated current!
9.2.3 Caution as to peripheral devices!
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!!!
Inverter model
Table 5
I-9
AIC, Fuse and Wire sizes Voltage class
10. Selection of peripheral devices
10.1 Selection of wiring materials and devices
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J-2
.1
1
Selection of wiring equipment
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J-4
10.2 Installation of a magnetic contactor
Magnetic contactor in the primary circuit
IM
Note on wiring
Magnetic contactor in the secondary circuit
10.4 Application and functions of options
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J-6
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J-7
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Selection table of separate-type options (2/2) Voltage class
Appli-cable motor [kW]
Inverter model
Optional internal devices
Table of optional devices
Functions of Add-on type options
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J-10
Functions of Plug-in type options
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J-11
How to install
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J-12
10.6 Connection of a DC power supply and other electric units
H
10.6.1 Connection of a single-phase 200V pow er supply
10.6.2 When using the inverter along w ith a DC power supply!
H
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J-13
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K-1
11. Table of parameters
K-2
K-3
K-4
K-5
K-6
K-7
K-8
K-9
K-10
K-11
K-12
K-13
K-14
K-15
K-16
K-17
K-18
K-19
K-20
K-21
K-22
K-23
K-24
K-25
K-26
K-27
K-28
K-29
K-30
K-31
K-32
K-33
K-34
K-35
K-36
K-37
K-38
K-39
K-40
K-41
K-42
K-43
K-44
K-45
K-46
K-47
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K-48
Standard default settings classified by inverter model (capacity)
! E6581301
L-1
12. Specifications
Note 5: HN models, 200V-18.5!45kW and 400V-22!75kW are IP20 enclo sed type.
12.1 Models and their standard specifications
1) Standard specifications (small/medium capacity types)
L-2
2) Standard specifications (large capacity types) [Note 1]
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L-3
3) Common specification
(Continued overleaf)
L-4
(Continued)
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12.2 Outside dimensions and weight
Outside dimensions and weight
L-6
Outline drawing
Fig. E Fig. F
Fig. A Fig. B
Fig. C Fig.D
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L-7
Fig. G Fig. H
Fig. I Fig. J
L-8
Fig. K Fig. L
Fig. M Fig. N
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Fig. P
Fig. O
13.
Before making a service call
M-1
- Trip information an d remedies
13.1 Trip causes/warnings and remedies
M-2
M-3
M-4
M-5
M-6
M-7
13.2 Method of resetting causes of trip
M-8
13.3 If the motor does not run while no trip message is displayed...
YES : NO :
M-9
13.4 How to check other troubles
N-1
14. Inspection and maintenance
14.1 Regular inspection
Check points
Cautions about cleaning
N-2
14.2 Periodical inspection
Check items
E R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 PA/+ PO PB PC/- RO SO TO
N-3
Replacement of expendable parts
Standard replacement cycles of principal parts
N-4
14.3 Making a call for servicing
14.4 Keeping the inverter in storage
O-1
15. Warranty
P-1
16. Disposal of the inverter
! ! Warning