New High-performance inverter
 Safety precautions
Limits in purpose
 General Operation
 Transportation & installation
 Wiring
Reference
 When retry function is selected
Operations
 Maintenance and inspection
 II. Introduction
 Contents
 13.1
13.2
14.3
14.4
 24.1
24.2
24.3
25.1
 36.2
36.3
36.4
36.5
 10.6
10.6.1
10.6.2
12.1
 Contents of the product code
Check the product
Explanation of the type and form written on the label
Type Form
 Structure of the main body
Names and functions 1 Outside view
 Mode key MON lamp
RS485 connector/cover
RUN lamp
PRG lamp
 Switch Grounding terminal M5 screw Screw hole for EMC plate
Main circuit terminal
M5 screw
 E6581301
 VFAS1-4300PL, 4370PL
 VFAS1-4110KPC
VFAS1-4132KPC
VFAS1-4160KPC
 VFAS1-4500KPC
 Control circuit terminal block
Detaching the cover
Control circuit terminal block is common to all equipment
For details on all terminal functions, refer to Section
 E6581301
 E6581301
 Grounding capacitor switching method
 200V! 18.5#22kW 400V! 22kW 200V/400V Class
 Small
 E6581301
 Installing the DC reactor
 Comparisons with commercial power operation
Adjusting the overload protection level
Motors
Operation in the low-speed area
 Braking a motor when power supply is lost
High-speed operation at and above 50Hz/60Hz rated frequency
Method of lubricating load mechanisms
Low loads and low inertia loads
 Inverters
 If power supply distortion is not negligible
Disposal
Measure to take against leakage Current
Effects of leakage current across ground
 Affects of leakage current across supply lines
Affects of leakage current by cable length
Remedies
 Installation Installation environment
 How to install
Resistors Place far away from VF-AS1 Inverter
 Standard installation Side-by-side installation
4001Without top cover
5001Without top cover
6001Without top cover
 Ambient temperature Continuous
Ambient temperature 4001Without top cover
4001With top cover F631=0
Output
 Carrier frequency Ambient temperature
4001With top cover
5001With top cover
With top cover
 6001Without top cover Current
 E6581301
 Installing more than one unit in a cabinet
 Connection equipment
 Control and main power supply
Wiring
Preventing radio noise
 Standard connections
Between PO and PC
 Standard connection diagram sink logic
 Standard connection diagram sink logic
 Standard connection diagram sink logic
 Standard connection diagram source logic
 Standard connection diagram source logic
 Standard connection diagram source logic
 Power supply and motor connections
Description of terminals
Main circuit terminals
Connection with peripheral equipment
 RES
RR/S4
 PLC
VI/I
OUT1
OUT2
 +SU
FLA
FLB
FLC
 Sink logic
Source logic
1Be sure to short across NO-CC
 SOURCE! INT/PLC
 3 RS485 communication connector
 Operations
 Setting/monitor modes
VF-AS1 has the following three setting/monitor modes
 Simplified operation of the VF-AS1
Example of standard connection
Mccb
OFF
 Frequency setting
+ RR/S4 CCA
+ VI/II
 Setting the frequency using input voltage 0~10Vdc
Setting the frequency using input voltage 0~±10Vdc
+ VI/II CCA
+ RX CCA
 Default setting
Press the Enter key to display the first extended parameter
Press Key to change to
 Panel operation
Set frequency
Motor starts
Stop the motor
 Selecting a stop mode with the operation panel
Example of operation panel control
Deceleration stop 1 Press the Stop key
Press the Stop key again
 Searching and setting parameters
Quick mode Easy
 How to set parameters
Setting parameters in the selected quick mode
 Setting parameters in the standard setting mode
 Changed parameter search function
 Setting methods
History function
History function
Function
 Setting acceleration/deceleration time
When load is small
When load is large
Automatic acceleration/deceleration
 Manually setting acceleration/deceleration time
Constant torque characteristics default setting
Increasing starting torque
Automatic torque boost
 Automatic torque boost and V/f control mode selection
If vector control cannot be programmed
Increasing torque manually V/f constant control
 Setting parameters by operating method
Automatic function setting
Frequency Voltage/current Setting on Default
Automatically programmed functions and parameter set values
 Selection of operation mode
Command mode selection Frequency setting mode selection
Command mode selection
 VI/II input
RR/S4 input
RX input
Operation panel input
 Preset speed operation
Set this parameter at terminal board Any setting is valid
Run/stop Press the RUN and Stop keys On the operation panel
 Run/stop ON/OFF of terminals F-CC/R-CC
Standby connection of terminals ST and CC
 Or 40~20mAdc
 Selecting control mode
Constant torque characteristics Normal way of use
Control mode selection
 Torque boost rate is adjusted automatically
Decreasing output voltage
Motor constant must be set
Output frequency Hz Base frequency
 Setting of V/f characteristic arbitrarily
Setting of V/f control mode selection = V/f 5-point setting
 Setting of V/f control mode selection = PM control
Base frequency voltage 5-point setting Output voltage
Operating a permanent magnet motor
VF5 VF4 VF3 VF1 VF2
 Precautions on automatic torque boost mode or vector control
 Manual torque boost-increasing torque boost at low speeds
Base frequency
Manual torque boost
Base frequency Base frequency voltage
 Maximum frequency
Upper limit and lower limit frequencies
Maximum frequency
Upper limit frequency Lower limit frequency
 Setting frequency command characteristics
Preset speed operation speeds in 15 steps
 RR/S4 RR/S4-CC
 ST-CC OFF
 Selecting forward and reverse runs operation panel only
Forward/reverse run selection
 Setting the electronic thermal
Explanation of terms
 Using a VF motor motor for use with inverter
First basic parameter History function is displayed
Press either the key or the key to change the parameter to
= motor rated current/inverter output rated current x
 Setting the motor overload starting level
Motor 150%-overload time limit
Operation frequency Frequency
01Hz *1 No less than Motor overload
 Inverter overload characteristics
 Changing the display unit % to a ampere/V volt
Current/voltage unit selection
 Meter setting and adjustment
VF-AS1
 Regenerative braking resistance overload factor OLr data
 Adjustment is complete. and the frequency are displayed
Press either Key to select
Press the Enter key to display the operation frequency
Display returns to its original indications
 Select the AM terminal meter adjustment by pressing the key
Press the Enter key to switch to the data display mode
Return the parameter setting to output current display
Display mode. When standard monitor display selection =
 Gradient bias adjustment of analog monitor output
PWM carrier frequency
 Trip-less intensification
Refer to .4.4, Current reduction curve Below 130%
 Operation and application of the auto-restart function
 Synchronized acceleration/deceleration signal
 An example of setting when =
 Dynamic regenerative braking For abrupt motor stop
 Connecting an external braking resistor optional
External braking resistor with a thermal fuse optional
 When a using braking resistor without thermal fuse
 Capacities of 400V-200kW or more
 Selection of braking resistor option and braking unit
VFAS1-4280KPC
 Minimum resistance of connectable braking resistors
 Standard default setting
Factory default setting
50Hz default setting =
60Hz default setting =
 Default setting =
Reset of user-defined parameters =
Acceleration/deceleration time setting 0.01 to 600.0 sec. =
Acceleration/deceleration time setting 0.1 to 6000 sec. =
 Automatic edit function
Press Key to select
Key to change the parameter displayed. Press
Key to search for parameters in reverse direction
 Quick mode/standard setting mode switching function =
Quick mode
Standard setting mode
Easy key function
 Shortcut key function =
Operation panel/remote key function =
Peak hold function =
 Low-speed signal Low-speed signal output frequency
Low-speed signal output Inverted
Connection diagram SW1 set to sink logic P24 OUT1 or OUT2
Output terminal setting
 Parameter setting of frequency and detection band
Parameter setting of output terminal selection
 Input signal selection
Parameter setting
Forward run signal
Reverse run signal
 Valid command
Command from the terminal board
 Output frequency Hz Set frequency Panel key Forward run
ST-CC
CC Jog run
 Setting of contact input terminal function
Terminal function selection
Modifying input terminal functions
 PLC
Connection method 1 a-contact input
 Servo lock status
 Using the V/f adjustment function Adjustment rate
Basic parameters
Manual torque boost Base frequency Thermal protection level
 S1-CC S2-CC
Parameters selected
 V/f 5-point setting
5-point setting VF3 frequency 5-point setting VF3 voltage
Switching with input terminal board =
 Automatic switching by means of switching frequencies =
Priority is given to Command set With
 Operation frequency
 DC braking
DC braking DC braking start frequency DC braking current
DC braking time Forward/reverse DC braking priority control
 ~ ~
 ~ ~
Motor shaft fixing control
 E6581301
 Operation signal F-CC SW1 set to sink logic Time s
Time limit for lower-limit frequency operation
 Jog run mode
ST-CC S3-CC
 Status monitor mode
 «Sample sequence diagram 2 Adjustment with pulse signals»
Adjustment with pulse signals Parameter-setting example
 Jump frequency jumping resonant frequencies
Jump frequency
Jumping width
 Preset speed operation frequencies
Preset speed operation frequency 8 to
Preset speed operation frequencies 8 to
 Trip-less intensification
 Output Frequency Overvoltage stall protection Voltage
 Output voltage adjustment
Supply voltage correction
 Drooping control
Reverse run prohibition Reverse run prohibition selection
Output voltage waveform selection
 Gain1
 Light-load high-speed operation function
Braking function
Creeping time Hoisting torque bias input
 Creepinjg frequency
 Acceleration/deceleration suspend function
Reverse run Forward run
 Commercial power/inverter switching
Stall control
 Timing chart example
 PID control switching Process lower limit
PID control feedback control signal selection
PID control
Differential D gain
 External connection
Types of PID control interface
Process value DC0~10V RR/S4
CCA VI/II
 Setting the PID control
Adjust PID control gain
Fast response
Low proportional gain
 Adjusting the analog command voltage and current
 Setting motor constants
Stop position control function
 Settings
YES
Base frequency Voltage Rated capacity
Not set correctly. Check their
 Setting auto-tuning
 Examples of setting the motor constants
 Exciting strengthening coefficient Stall prevention factor
 Torque control
Reference selection
Speed limit torque=0 band
 E6581301
 Torque limit
 Power Regenerative Running
 RX-CCA RR/S4 -CCA, VI/II-CCA
10V +10V
VI/II-CCA
 Torque is h eld at a limit level even
Torque limit level
After the mechanical brake is released
 Power running stall continuous trip detection time
Regenerative braking stall prevention mode selection
Stall prevention control switching
Stall prevention function
 Current and speed control adjustment
Max output voltage modulation rate
 Fine adjustment of frequency setting signal
Operating a synchronous motor
 Acceleration S-pattern lower limit adjustment
Deceleration S-pattern lower limit adjustment
Acceleration/deceleration
Deceleration time Acceleration time
 Acceleration/deceleration switching signal
 Set frequency
 Pattern operation
 E6581301
 Preset speed mode
~ Preset speed operation modes
Pattern operation finished OFF signal
Function selection
 Setting of stall prevention level Stall prevention level
Protection functions
 Emergency stop Emergency DC braking control time
 Output phase failure detection
Output phase failure detection mode selection
 Function
 OFF ON! OFF
 Cooling fan control selection
 Cumulative operation time alarm setting
 Braking answer waiting time
 33.18 VI/II analog input wire breakage detection level
Rush current suppression relay activation time
 DC voltage Rush current suppression relay
Refer to 5.19 for details
 Ground fault detection selection
 Override
Disconnection detection of remote keypad
 Ex.1 = VI/II input, = disabled
Ex.2 = VI/II input, = disabled
 Adjustment parameters
 FM terminals setting example
SW2 0-10V/0-20mA side
Large gain
 Resetting method
Operation panel parameter
 Value displayed
Monitor-displayed or parameter-set frequency
 When is not , and is disabled
When is not , and is not
An example of setting When is , and is
 Example of setting
 Tracing functions
Trace selection Trace cycle Trace data
 To acquire trace data at the time of triggering =
 Acquisition of trace data
 Integrating wattmeter
Trace data communication number
Relationship between pointer and data
 Send waiting time 2-wire RS485
Communication function
 Wire RS485
No action Common to 2-wire RS485 and 4-wire Alarm
Alarm No action
TOSHIBA, Modbus
 E6581301
 ~ ~
Response data INV → host
 Wiring Data Master → Slave
Data Host →!INV
 Alarm No action Trip
Toshiba Modbus
 E6581301
 My function
Traverse function
Input function target 11~ My function selection
 ETB003Z
ETB004Z
VEC007Z
DEV002Z
 Case of control panel operation command input
External operation
Case of control panel operation the frequency
 Input terminal function selection RR/S4 Preset speed
Functions of input terminals in case of sink logic
LI1~LI8
 Inverter Input terminal Programmable controller
COM
 Acceleration/deceleration2, V/f 2, torque limit
Acceleration/deceleration3, V/f 3, torque limit
 Output terminal function Selection Low-speed signal
Functions of output terminals incase of sink logic
FLA FLB FLC
OUT1 OUT2
 E6581301
 PROFIBUS/DeviceNet/CC
 Stop
 Setup of input terminal operation time
Response time setting
Analog input filter
 Setup of external speed command analog signal
 Setup by analog input signals RR/S4 terminal
Running frequency characteristic
Connection and calibration
Frequency meter
 Setup by analog input signals VI/II terminal
~10Vdc
 Setup by analog input signals RX terminal
Run/stop setup
 Screen composition in the status monitor mode
Monitoring the operation status
 Setting procedure EX. operation at 60 Hz
Monitoring the status
Status monitor under normal conditions
LED
 OFF
 Input terminal information
Data bit of communication
No. FE06
No. FE07
 Display of detailed information on a past trip
Unit times
Press this key to return to past trip
 Changing status monitor function
 MON1
MON2
 Default Item displayed Marking Unit Panel
FE56 01% FD85
COUNT1
FD86
 Display of trip information
Trip code display
 Error code Description Communication/Error code
 Direction of rotation when the trip occurred is
Monitor display at tripping
FE01 Direction of rotation
Displayed.Forward run, Reverse run
 Mode
 Display of alarm, pre-alarm, etc
 How to cope with the CE standard
EMC directive
 Measures to satisfy the EMC directive
Models with a built-in EMC filter
 Ex. Countermeasure inverter wiring
 E6581301
 VFAS1-4160KPC~ 100 EMF3-4600J
VFAS1-4355KPC~ 100 EMF3-4600J ×
 Power supply wiring Shielded cabless
Operation with external signals
OUT2, CC
 Accessories for countermeasure
Low-voltage directive
Measures to be taken to satisfy the low-voltage directive
 Measures to be taken to satisfy the UL/CSA standards
 AIC, Fuse and Wire sizes
Applicable Inverter model
 10.1 ! Selection of wiring materials and devices
AWG
VFAS1-4355KPC
VFAS1-4400KPC
 MCC
 Selection of wiring equipment
Magnetic contactor Input currentA
Voltage Applicable Without Inverter model Reactor
 Installation of a magnetic contactor
Installation of an overload relay
Magnetic contactor in the primary circuit
Magnetic contactor in the secondary circuit
 Application and functions of options
ACL
 E6581301
 GTR7 Supply backup
DCL
 Suppression Supply Filter *4 Backup
CPS002Z
 Table of optional devices
Functions of Add-on type options
 Functions of Plug-in type options
PG feedback option 6 7 Model VEC004Z, VEC005Z, VEC006Z
 How to install
 Connection of a DC power supply and other electric units
Connection of a single-phase 200V power supply
When using the inverter along with a DC power supply
MCR-2550×5 parallel Required No required
 Power consumed by the fans
Connecting fans for a separate power supply
VFAS1
 VFAS1-4200KPC4280KPC VFAS1-4355KPC, 4400KPC, 4500KPC
 Vector control Title Cation Function Adjustment range
Speed Torque Control Reference
 Basic parameter 2/4 Communi
Speed Torque Reference
 E6581301
 Setting Braking ST-off Overload detect Function
Disabled Selection
Basic parameter 4/4 Communi
0304 Dynamic braking
 Setting unit Default Write during
 0110 Always on function selection ~155 *1 Disabled 0111
~155 *1 Disabled 0112
Terminal function selection Communi
 Speed Torque Reference
 F 5-point setting Communi
Vector control Title Function Adjustment range
Default Speed Torque Reference Cation
 E6581301
 DC braking Communi
 Default Speed
 Tripless intensification setup 2/2 Communi
0307 Selection Disabled Correction of supply voltage
0308 Dynamic braking resistance ~1000 0.1 Disabled 0309
01~600.0kW 01/0.01 Disabled 0310
 4enabled Enabled
 Functions for lift 2/2 Communi
 Process increasing rate speed type
 Motor constant Communi
Speed Torque
 E6581301
 Torque limit 2/2 Communi
 E6581301
 Acceleration/deceleration 2 2/2 Communi
 E6581301
 Bootp
Dhcp
 E6581301
 55~100% Disabled
Protection functions 2/2 Communi
 Cation Function Adjustment range
 Meter output 2/2 Communi
 E6581301
 Operation panel parameters 2/3 Communi
 Control 0751 Quick registration parameter ~999 *1 Enabled
0752 Quick registration parameter ~999 *1 Enabled 0753 0754
0755 Quick registration parameter ~999 *1 Enabled
0756 Quick registration parameter ~999 *1 600 Enabled
 Enabled RS485
Communication function 1/4
0TOSHIBA
1MODBUS
 0813 Point 2 setting ~100%
0812 Point 1 frequency ~ Hz 0.01
0814 Point 2 frequency ~ Hz 0.01
 Vector control Title Communi Function Adjustment range
Enabled Wire RS485
0000~ Enabled 0842
0000~ Enabled 0843
 E6581301
 My function 1/5 Communi
 2STN
4ANDN
6ORN
22CLRN
 My function 3/5 Communi
 1VI/II
 Control 0Disabled
My function 5/5 Communi
 Communi
 Control Ion
 Function Communicat Trip retention
01Hz FD17 FE17
 01% FE56 FD85
 E6581301
 E6581301
 LOW
 120 121
122 123
124 125
126 127
 242 243
244 245
246 247
248 249
 Torque Base Acc/dec Dynamic
 Models and their standard specifications
Standard specifications small/medium capacity types
 Standard specifications large capacity types
However, this is unnecessary for DC input specifications
 Common specification
Voltage/frequency
 LED
 Outside dimensions and weight
 Outline drawing
Fig. a
 Fig. G
 Fig. K
 Fig. O
 Before making a service call Trip information and remedies
Trip causes/warnings and remedies
 Input voltage fluctuates abnormally
 E6581301
 CPU2
 E6581301
 E6581301
 Method of resetting causes of trip
 If the motor does not run while no trip message is displayed
 How to check other troubles
More
 Regular inspection
Check points
 Periodical inspection
Check items
 Replacement of expendable parts
Standard replacement cycles of principal parts
 Making a call for servicing
Keeping the inverter in storage
 Warranty
 Disposal of the inverter