II. Introduction | Toshiba VF-AS1 specs

!		E6581301!
II. Introduction



	Thank you for your purchase of the Toshiba “TOSVERT VF-AS1” industrial inverter.			II
				II


	This instruction manual is intended for inverters with CPU version 154 or later.
	The CPU version will be frequently upgraded.

7

Image 8

Toshiba VF-AS1 instruction manual II. Introduction

Contents

New High-performance inverter Safety precautions Limits in purpose General Operation Transportation & installation Wiring Reference When retry function is selected Operations Maintenance and inspection II. Introduction Contents 13.1 13.214.3 14.4 24.1 24.224.3 25.1 36.2 36.336.4 36.5 10.6 10.6.110.6.2 12.1 Contents of the product code Check the productExplanation of the type and form written on the label Type Form Structure of the main body Names and functions 1 Outside view Mode key MON lamp RS485 connector/coverRUN lamp PRG lamp M5 screw Switch Grounding terminal M5 screw Screw hole for EMC plateMain circuit terminal E6581301 VFAS1-4300PL, 4370PL VFAS1-4160KPC VFAS1-4110KPCVFAS1-4132KPC VFAS1-4500KPC Control circuit terminal block Detaching the coverControl circuit terminal block is common to all equipment For details on all terminal functions, refer to Section E6581301 E6581301 Grounding capacitor switching method 200V! 18.5#22kW 400V! 22kW 200V/400V Class Small E6581301 Installing the DC reactor Comparisons with commercial power operation Adjusting the overload protection levelMotors Operation in the low-speed area Braking a motor when power supply is lost High-speed operation at and above 50Hz/60Hz rated frequencyMethod of lubricating load mechanisms Low loads and low inertia loads Inverters If power supply distortion is not negligible DisposalMeasure to take against leakage Current Effects of leakage current across ground Remedies Affects of leakage current across supply linesAffects of leakage current by cable length Installation Installation environment How to install Resistors Place far away from VF-AS1 Inverter Standard installation Side-by-side installation 4001Without top cover5001Without top cover 6001Without top cover Ambient temperature Continuous Ambient temperature 4001Without top cover4001With top cover F631=0 Output Carrier frequency Ambient temperature 4001With top cover5001With top cover With top cover 6001Without top cover Current E6581301 Installing more than one unit in a cabinet Connection equipment Preventing radio noise Control and main power supplyWiring Standard connections Between PO and PC Standard connection diagram sink logic Standard connection diagram sink logic Standard connection diagram sink logic Standard connection diagram source logic Standard connection diagram source logic Standard connection diagram source logic Power supply and motor connections Description of terminalsMain circuit terminals Connection with peripheral equipment RES RR/S4 PLC VI/IOUT1 OUT2 +SU FLAFLB FLC 1Be sure to short across NO-CC Sink logicSource logic SOURCE! INT/PLC 3 RS485 communication connector Operations Setting/monitor modes VF-AS1 has the following three setting/monitor modes Simplified operation of the VF-AS1 Example of standard connectionMccb OFF + VI/II Frequency setting+ RR/S4 CCA Setting the frequency using input voltage 0~10Vdc Setting the frequency using input voltage 0~±10Vdc+ VI/II CCA + RX CCA Press Key to change to Default settingPress the Enter key to display the first extended parameter Panel operation Set frequencyMotor starts Stop the motor Selecting a stop mode with the operation panel Example of operation panel controlDeceleration stop 1 Press the Stop key Press the Stop key again Searching and setting parameters Quick mode Easy How to set parameters Setting parameters in the selected quick mode Setting parameters in the standard setting mode Changed parameter search function Setting methods History functionHistory function Function Setting acceleration/deceleration time When load is smallWhen load is large Automatic acceleration/deceleration Manually setting acceleration/deceleration time Constant torque characteristics default settingIncreasing starting torque Automatic torque boost Increasing torque manually V/f constant control Automatic torque boost and V/f control mode selectionIf vector control cannot be programmed Setting parameters by operating method Automatic function settingFrequency Voltage/current Setting on Default Automatically programmed functions and parameter set values Command mode selection Selection of operation modeCommand mode selection Frequency setting mode selection VI/II input RR/S4 inputRX input Operation panel input Run/stop Press the RUN and Stop keys On the operation panel Preset speed operationSet this parameter at terminal board Any setting is valid Run/stop ON/OFF of terminals F-CC/R-CC Standby connection of terminals ST and CC Or 40~20mAdc Control mode selection Selecting control modeConstant torque characteristics Normal way of use Torque boost rate is adjusted automatically Decreasing output voltageMotor constant must be set Output frequency Hz Base frequency Setting of V/f characteristic arbitrarily Setting of V/f control mode selection = V/f 5-point setting Setting of V/f control mode selection = PM control Base frequency voltage 5-point setting Output voltageOperating a permanent magnet motor VF5 VF4 VF3 VF1 VF2 Precautions on automatic torque boost mode or vector control Manual torque boost-increasing torque boost at low speeds Base frequencyManual torque boost Base frequency Base frequency voltage Maximum frequency Upper limit and lower limit frequenciesMaximum frequency Upper limit frequency Lower limit frequency Setting frequency command characteristics Preset speed operation speeds in 15 steps RR/S4 RR/S4-CC ST-CC OFF Selecting forward and reverse runs operation panel only Forward/reverse run selection Setting the electronic thermal Explanation of terms Using a VF motor motor for use with inverter First basic parameter History function is displayedPress either the key or the key to change the parameter to = motor rated current/inverter output rated current x Setting the motor overload starting level Motor 150%-overload time limitOperation frequency Frequency 01Hz *1 No less than Motor overload Inverter overload characteristics Changing the display unit % to a ampere/V volt Current/voltage unit selection Meter setting and adjustment VF-AS1 Regenerative braking resistance overload factor OLr data Adjustment is complete. and the frequency are displayed Press either Key to selectPress the Enter key to display the operation frequency Display returns to its original indications Select the AM terminal meter adjustment by pressing the key Press the Enter key to switch to the data display modeReturn the parameter setting to output current display Display mode. When standard monitor display selection = Gradient bias adjustment of analog monitor output PWM carrier frequency Trip-less intensification Refer to .4.4, Current reduction curve Below 130% Operation and application of the auto-restart function Synchronized acceleration/deceleration signal An example of setting when = Dynamic regenerative braking For abrupt motor stop Connecting an external braking resistor optional External braking resistor with a thermal fuse optional When a using braking resistor without thermal fuse Capacities of 400V-200kW or more Selection of braking resistor option and braking unit VFAS1-4280KPC Minimum resistance of connectable braking resistors Standard default setting Factory default setting50Hz default setting = 60Hz default setting = Default setting = Reset of user-defined parameters =Acceleration/deceleration time setting 0.01 to 600.0 sec. = Acceleration/deceleration time setting 0.1 to 6000 sec. = Automatic edit function Press Key to selectKey to change the parameter displayed. Press Key to search for parameters in reverse direction Quick mode/standard setting mode switching function = Quick modeStandard setting mode Easy key function Peak hold function = Shortcut key function =Operation panel/remote key function = Low-speed signal Low-speed signal output frequency Low-speed signal output InvertedConnection diagram SW1 set to sink logic P24 OUT1 or OUT2 Output terminal setting Parameter setting of frequency and detection band Parameter setting of output terminal selection Input signal selection Parameter settingForward run signal Reverse run signal Valid command Command from the terminal board CC Jog run Output frequency Hz Set frequency Panel key Forward runST-CC Modifying input terminal functions Setting of contact input terminal functionTerminal function selection PLC Connection method 1 a-contact input Servo lock status Manual torque boost Base frequency Thermal protection level Using the V/f adjustment function Adjustment rateBasic parameters S1-CC S2-CC Parameters selected Switching with input terminal board = V/f 5-point setting5-point setting VF3 frequency 5-point setting VF3 voltage Automatic switching by means of switching frequencies = Priority is given to Command set With Operation frequency DC braking time Forward/reverse DC braking priority control DC brakingDC braking DC braking start frequency DC braking current ~ ~ ~ ~ Motor shaft fixing control E6581301 Operation signal F-CC SW1 set to sink logic Time s Time limit for lower-limit frequency operation Jog run mode ST-CC S3-CC Status monitor mode «Sample sequence diagram 2 Adjustment with pulse signals» Adjustment with pulse signals Parameter-setting example Jumping width Jump frequency jumping resonant frequenciesJump frequency Preset speed operation frequencies 8 to Preset speed operation frequenciesPreset speed operation frequency 8 to Trip-less intensification Output Frequency Overvoltage stall protection Voltage Output voltage adjustment Supply voltage correction Output voltage waveform selection Drooping controlReverse run prohibition Reverse run prohibition selection Gain1 Creeping time Hoisting torque bias input Light-load high-speed operation functionBraking function Creepinjg frequency Acceleration/deceleration suspend function Reverse run Forward run Commercial power/inverter switching Stall control Timing chart example PID control switching Process lower limit PID control feedback control signal selectionPID control Differential D gain External connection Types of PID control interfaceProcess value DC0~10V RR/S4 CCA VI/II Setting the PID control Adjust PID control gainFast response Low proportional gain Adjusting the analog command voltage and current Setting motor constants Stop position control function Settings YESBase frequency Voltage Rated capacity Not set correctly. Check their Setting auto-tuning Examples of setting the motor constants Exciting strengthening coefficient Stall prevention factor Speed limit torque=0 band Torque controlReference selection E6581301 Torque limit Power Regenerative Running VI/II-CCA RX-CCA RR/S4 -CCA, VI/II-CCA10V +10V After the mechanical brake is released Torque is h eld at a limit level evenTorque limit level Power running stall continuous trip detection time Regenerative braking stall prevention mode selectionStall prevention control switching Stall prevention function Current and speed control adjustment Max output voltage modulation rate Fine adjustment of frequency setting signal Operating a synchronous motor Acceleration S-pattern lower limit adjustment Deceleration S-pattern lower limit adjustmentAcceleration/deceleration Deceleration time Acceleration time Acceleration/deceleration switching signal Set frequency Pattern operation E6581301 Preset speed mode ~ Preset speed operation modesPattern operation finished OFF signal Function selection Setting of stall prevention level Stall prevention level Protection functions Emergency stop Emergency DC braking control time Output phase failure detection Output phase failure detection mode selection Function OFF ON! OFF Cooling fan control selection Cumulative operation time alarm setting Braking answer waiting time 33.18 VI/II analog input wire breakage detection level Rush current suppression relay activation time DC voltage Rush current suppression relay Refer to 5.19 for details Ground fault detection selection Override Disconnection detection of remote keypad Ex.1 = VI/II input, = disabled Ex.2 = VI/II input, = disabled Adjustment parameters Large gain FM terminals setting exampleSW2 0-10V/0-20mA side Resetting method Operation panel parameter Value displayed Monitor-displayed or parameter-set frequency An example of setting When is , and is When is not , and is disabledWhen is not , and is not Example of setting Tracing functions Trace selection Trace cycle Trace data To acquire trace data at the time of triggering = Acquisition of trace data Relationship between pointer and data Integrating wattmeterTrace data communication number Send waiting time 2-wire RS485 Communication function Wire RS485 No action Common to 2-wire RS485 and 4-wire AlarmAlarm No action TOSHIBA, Modbus E6581301 ~ ~ Response data INV → host Wiring Data Master → Slave Data Host →!INV Alarm No action Trip Toshiba Modbus E6581301 Input function target 11~ My function selection My functionTraverse function ETB003Z ETB004ZVEC007Z DEV002Z Case of control panel operation the frequency Case of control panel operation command inputExternal operation LI1~LI8 Input terminal function selection RR/S4 Preset speedFunctions of input terminals in case of sink logic Inverter Input terminal Programmable controller COM Acceleration/deceleration2, V/f 2, torque limit Acceleration/deceleration3, V/f 3, torque limit Output terminal function Selection Low-speed signal Functions of output terminals incase of sink logicFLA FLB FLC OUT1 OUT2 E6581301 PROFIBUS/DeviceNet/CC Stop Analog input filter Setup of input terminal operation timeResponse time setting Setup of external speed command analog signal Setup by analog input signals RR/S4 terminal Running frequency characteristicConnection and calibration Frequency meter Setup by analog input signals VI/II terminal ~10Vdc Setup by analog input signals RX terminal Run/stop setup Screen composition in the status monitor mode Monitoring the operation status Setting procedure EX. operation at 60 Hz Monitoring the statusStatus monitor under normal conditions LED OFF Input terminal information Data bit of communicationNo. FE06 No. FE07 Press this key to return to past trip Display of detailed information on a past tripUnit times Changing status monitor function MON1 MON2 Default Item displayed Marking Unit Panel FE56 01% FD85COUNT1 FD86 Display of trip information Trip code display Error code Description Communication/Error code Direction of rotation when the trip occurred is Monitor display at trippingFE01 Direction of rotation Displayed.Forward run, Reverse run Mode Display of alarm, pre-alarm, etc How to cope with the CE standard EMC directive Measures to satisfy the EMC directive Models with a built-in EMC filter Ex. Countermeasure inverter wiring E6581301 VFAS1-4160KPC~ 100 EMF3-4600J VFAS1-4355KPC~ 100 EMF3-4600J × OUT2, CC Power supply wiring Shielded cablessOperation with external signals Measures to be taken to satisfy the low-voltage directive Accessories for countermeasureLow-voltage directive Measures to be taken to satisfy the UL/CSA standards AIC, Fuse and Wire sizes Applicable Inverter model 10.1 ! Selection of wiring materials and devices AWGVFAS1-4355KPC VFAS1-4400KPC MCC Voltage Applicable Without Inverter model Reactor Selection of wiring equipmentMagnetic contactor Input currentA Installation of a magnetic contactor Installation of an overload relayMagnetic contactor in the primary circuit Magnetic contactor in the secondary circuit Application and functions of options ACL E6581301 GTR7 Supply backup DCL Suppression Supply Filter *4 Backup CPS002Z Table of optional devices Functions of Add-on type options Functions of Plug-in type options PG feedback option 6 7 Model VEC004Z, VEC005Z, VEC006Z How to install Connection of a DC power supply and other electric units Connection of a single-phase 200V power supplyWhen using the inverter along with a DC power supply MCR-2550×5 parallel Required No required VFAS1 Power consumed by the fansConnecting fans for a separate power supply VFAS1-4200KPC4280KPC VFAS1-4355KPC, 4400KPC, 4500KPC Vector control Title Cation Function Adjustment range Speed Torque Control Reference Basic parameter 2/4 Communi Speed Torque Reference E6581301 Setting Braking ST-off Overload detect Function Disabled SelectionBasic parameter 4/4 Communi 0304 Dynamic braking Setting unit Default Write during Terminal function selection Communi 0110 Always on function selection ~155 *1 Disabled 0111~155 *1 Disabled 0112 Speed Torque Reference Default Speed Torque Reference Cation F 5-point setting CommuniVector control Title Function Adjustment range E6581301 DC braking Communi Default Speed Tripless intensification setup 2/2 Communi 0307 Selection Disabled Correction of supply voltage0308 Dynamic braking resistance ~1000 0.1 Disabled 0309 01~600.0kW 01/0.01 Disabled 0310 4enabled Enabled Functions for lift 2/2 Communi Process increasing rate speed type Motor constant Communi Speed Torque E6581301 Torque limit 2/2 Communi E6581301 Acceleration/deceleration 2 2/2 Communi E6581301 Bootp Dhcp E6581301 55~100% Disabled Protection functions 2/2 Communi Cation Function Adjustment range Meter output 2/2 Communi E6581301 Operation panel parameters 2/3 Communi Control 0751 Quick registration parameter ~999 *1 Enabled 0752 Quick registration parameter ~999 *1 Enabled 0753 07540755 Quick registration parameter ~999 *1 Enabled 0756 Quick registration parameter ~999 *1 600 Enabled Enabled RS485 Communication function 1/40TOSHIBA 1MODBUS 0814 Point 2 frequency ~ Hz 0.01 0813 Point 2 setting ~100%0812 Point 1 frequency ~ Hz 0.01 Vector control Title Communi Function Adjustment range Enabled Wire RS4850000~ Enabled 0842 0000~ Enabled 0843 E6581301 My function 1/5 Communi 2STN 4ANDN6ORN 22CLRN My function 3/5 Communi 1VI/II Control 0Disabled My function 5/5 Communi Communi Control Ion Function Communicat Trip retention 01Hz FD17 FE17 01% FE56 FD85 E6581301 E6581301 LOW 120 121 122 123124 125 126 127 242 243 244 245246 247 248 249 Torque Base Acc/dec Dynamic Models and their standard specifications Standard specifications small/medium capacity types Standard specifications large capacity types However, this is unnecessary for DC input specifications Common specification Voltage/frequency LED Outside dimensions and weight Outline drawing Fig. a Fig. G Fig. K Fig. O Before making a service call Trip information and remedies Trip causes/warnings and remedies Input voltage fluctuates abnormally E6581301 CPU2 E6581301 E6581301 Method of resetting causes of trip If the motor does not run while no trip message is displayed How to check other troubles More Regular inspection Check points Periodical inspection Check items Replacement of expendable parts Standard replacement cycles of principal parts Making a call for servicing Keeping the inverter in storage Warranty Disposal of the inverter