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Parker Products COMPAX-M /-S (L) manual Additional assignment of P219

Models: COMPAX-M /-S (L)

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Operating Instructions	COMPAX-M / -S
Digital inputs and outputs

Note for MZ travel:

Additional assignment of P219:

If MZ travel is interrupted by the synchronous stop, then O3 "Machine zero approached" is not output.

P219 = xx000000=0: COMPAX-M does not evaluate the additional emergency stop input.

(Additional emergency stop input: X9/5-X9/6 (front plate); COMPAX-M only)

P219 = xx000111=7: Emergency stop with P10 as relative ramp time, then switch off, message E56, display E56, output O1 = 0, ready contact removed.

Also effective in programming mode!

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Parker Products COMPAX-M /-S (L) manual Additional assignment of P219

Contents

M P a X U s e r G u i d e Contents Compax 25XXS unit characteristics Compax 45XXS/85XXS unit characteristicsCompax 1000SL Unit characteristics Technical dataContents 173 Optimization functions 125Interfaces 138 Process interfaces 179238 Appendix 207226 General dangers Compax 0260MKey to unit designation Hauser type plate Please check the software version of your unitSafety instructions Special safety instructionsGeneral dangers Safe working practicesConditions of warranty Conditions of warrantySwitch-on status Configuration when suppliedCommissioning COMPAX-M / -S LEDCommissioning ConfiguringMotor is powered Compax display shows RUN Flow chart Equipment replacement Previous software ≥Transferring system parameters Previous software ≤Equipment replacement NMD10 / Compax 45XXS / Compax 85XXSCompax 35XXM Compax 25XXSComponents required Start-up manualOverview Common function characteristics OverviewOverview of unit technology Compax P1XXM COMPAX-MDimensions DxHxW 146*180*85 mm Design Design Power KVADimensions DxHxW 275*350*125 mm Design Power KVA KVACOMPAX-M unit features COMPAX-M unit featuresConnector and terminal assignment Connector and terminal assignmentShort circuit connectors COMPAX-M system network, NMD10 / NMD20 mains moduleWiring up mains Power / controlVoltage Power supply Control voltage Screened Connection Upper unit sideCompax 02XXM, NMD10, NMD20 COMPAX-M dimensions/installationCompax P1XXM, Compax 05XXM, Compax 15XXM Connector assignment COMPAX-M Connector assignment COMPAX-MOverview NMD Dimensions / installationMains module NMD10/NMD20 NMD connector assignment Technical data / power features NMDMains module NMD10/NMD20 CE conformityNMD10 NMD20If a phase malfunctions, no displays appear Technical data / power features NMDLED red LED green Possible errors Error Ready Ready contact and green LED are coupledCompax 35XXS unit features Plug and connection assignment Compax 35XXMCompax 35XXS unit features Installation and dimensions of Compax 35XXMSpecific technical data Regeneration modeWiring Compax 35XXM PE connection must be a version of at least 10mm2Compax 35XXM connector assignment Assignment of X12 does not apply for the S3 optionCompax 25XXS unit characteristics Compax 25XXS connector and connection assignmentLED / color Meaning, when switched on Meaning of the LEDs on the front plateCompax 25XXS unit characteristics Wiring up motorCompax 25XXS connector and connection assignment On unit sideCompax 25XXS-specific technical data Connecting ballast resistance to COMPAX-SCompax 25XXS 1000 ∝ F / 27 Ws Compax 25XXS ≤ 1.0 kW Unlimited With R ext ≥ 56 Ω ≤ 2.5 kWCompax 25XXS dimensions / installation Compax 25XXS dimensions / installationDesign in series Flat designConnector assignment Compax 25XXS O1...O8Compax 45XXS/85XXS unit characteristics Compax 45XXS/85XXS unit characteristicsPlug and connection assignment Compax 45XXS/85XXS Plug and connection assignment Compax 45XXS/85XXSCompax 45XXS/85XXS installation / dimensions Meaning of the LEDs on the front plateCompax 45XXS/85XXS-specific wiring Compax 45XXS/85XXS-specific wiringWiring up motor Control voltage Enable Maximum braking power of the internal ballast resistance Enable bridgesEnable internal ballast resistance X2/5 X2/6 Compax 45XXS/85XXS connector and pin assignment Assignment/ cableCompax 1000SL Unit characteristics Connector and terminal assignment for Compax 1000SLPE terminal LED displayCompax 1000SL Unit characteristics Unit wiringConnector and terminal assignment for Compax 1000SL Compax 10XXSL 660 ∝ F / 17 WsBridges for test operation Connector assignment Compax 1000SL overviewMating connectors X1, X2, X3 Mounting and dimensions Compax 1000SL Mounting and dimensions Compax 1000SLEmergency stop and ready on connector Safety chain / emergency stop functionsReadiness, safety chain Emergency stop Emergency stop input direct to COMPAX-M Emergency stop input on COMPAX-MReady contact max .5A 60V, 30WConnections to the motor Resolver / SinCosCable assignment in the terminal boxes Resolver / SinCosConnections to the motor Length codes for preformed cablesLength m CodeProcedure MOK42 max ,8APackaging of device MaterialMOK21 max ,9A MOK21SinCos  cable for HJ and HDY motors Version in high-flex GBK17 same layoutConnections to the motor Additional brake control External contact connectionInterfaces Digital inputs and outputs excluding Compax 1000SLAssignment of X8 Input/Output Assignment of X10 Input/OutputInterfaces Digital inputs and outputs for Compax 1000SL GNDStart 24VDCTechnical data / Connections of inputs and outputs Compax 1000SLConnection assignment on Connection plan for the initiators with initiator connectorInterfaces Initiators and D/A monitor Service D/A monitor / override Service D/A monitorService D/A monitor / override Wiring of override with screened cables onlyInterfaces MonitorStandard Measuring7 D/A monitor option D1 Meaning and range of values of P71 P74Wiring diagram SSK1/...COMPAX PC/terminal 8 RS232 interfaceAbsolute value sensor option A1 Interfaces Cable plan GBK1/.. Compax absolute value sensorEncoder interfaces / analogue rpm specification for Compax 10 X13 Encoder interfacesArea of application of process interfaces Assignment onProcess interfaces Configuration options Encoder interface Step direction input for Compax 1000SLConfiguring ProcessInterfaces Applications with Compax 1000SL and encoderInterfaces Heda interface option A1/A4 Bus connectionCable plan SSK14Technical data Power characteristicsBus connection optional Housing Permissible 3-phase mainsOperation Standard deliveryOperating Instructions Operating Instructions PLC data interfaceRS232 / RS485 Bus-Systems Program memory / parameter memorySetting Parameters Explanations for the block structureFunctions System controllerPassword protection Interfaces for signalsPassword Protection Activate password DeactivateConfiguration ConfigurationMeaning of the bus parameters Acknowledging error messages Front plate operation not available with Compax 1000SLConfiguration when supplied Configuration processPower on with motor switched off Switching off the drive Modifying parametersRisks from incorrect wiring Safety instructions for initial start-upPower on for drive Configuration parameters Operating modeNormal mode Continuous mode Speed controller Unit for travel dataLinear Motor typeRamps Drive type Spindle driveSmooth Quadratic Transfer of P94General drive Reference system P215 direction of rotationP213=0 P213=1 Specifying software end limitsAbsolute value function with standard resolver Activated withP206=2 Absolute value function with standard resolverMachine zero mode Real zero Machine zeroP213 Standard machine Zero mode for linear Movements Machine zero equals external initiator & resolver zeroAdditional machine zero modes P212 =1 Find machine zero ApplicationMachine zero initiator MZ-INI is Low activeResolver zero pulse is a fixed Position of the rotor positionP213=0 P29=0 P29=90 General rotatory Conditions for this operating modeMachine zero equals external zero pulse P212=4 only permitted for Compax XX00 and Compax Find machine zero ApplicationP212 =7 Find machine zero Application Machine zero equals resolver zeroP212 =5 Find machine zero Application Wiring up FunctionCondition P212 =8 Find machine zero ApplicationOperating Instructions Limit switch operation COMPAX-M / -S Configuration via PC using ServoManager Configuration via PC using ServoManagerInstalling ServoManager Configuring CompaxOther parameters are derived from the type plate data Nominal motor speed for the Hbmr motorsEMC Min-1Drive type Parameter for saturation characteristic curveHolding brake For motors with holding brake Safety instructions for the first start-up Individual configuration of synchronous motorsStart program Positioning and control functionsPositioning and control functions Absolute positioning Posa Relative positioning PosrAbsolute positioning Posa Posa valueProcess velocity Speed Acceleration and braking time AccelSetting/resetting an output Output Setting multiple digital outputs Output O12=1010Switch off drive unit. Output O0 O12=1010Password Goto External velocity specification. Speed SyncPassword Goto External speed set via option E7Mark-related positioning Posr Preparatory instructions Changes in speed within a positioning process Posr SpeedPreparatory instructions Syntax ExampleCompatibility Posr x Speed y Accel zSpeed step profile extended by ramp time Changes in speed within a positioning process Posr SpeedDiagram of specified example for Posr Output Diagram of example using Posa -1000 as positioningComparators during positioning Posr Output Comparators during positioning Posr OutputCam controller with compensation for switching delays Cam controller with compensation for switching delaysFunction of the cam controller Outputs of the cam controller105 Problem pointExplanation regarding cam controller Example 2 Positioning with subsequent cam operation Compax ExplanationRogrammable waiting time Wait Program jump GotoSub-program jump Gosub Instruction to end a sub-program. ReturnStart a program loop Repeat Branching if I7=1If I7=1 Binary if query of inputs if I12=101-1Jump with data record selection Goto EXT Comparative operationsSpecific processing of data record groups. Wait Start Error handling if Error Gosub Function Priority Error programIf Error Gosub Sub-program jump with data record selection Gosub EXTError program with Stop / Break handling if Stop GosubWait Start Stop / Break handling if Stop GosubStop program N001 if Stop GosubN241 Wait Start N243 ReturnArithmetic Parameter assignmentsCurve memory ExampleArithmetic and variables Status values Variables115 Division y = x1 ExampleOr absolute Read status and assign variables Initializing variables Position monitoring P93=1, 2 Functional descriptionOM2 OM3OM2 O5 = 1 nominal value reached and lag error P14 OM3 O5 = 1 nominal value reachedBit counting begins with 119 Idle displayIdle display Speed monitoring in speed control mode P93=4 OM1 O5 toggles when speed is reachedCan be adjusted using P227 bit 429 =0 default setting OM3 O5 =Nominal value ReachedImplementation PLC sequential step trackingPLC sequential step tracking Final stage blocked by Final stage is enabled via Engaging and disengaging the motor brakeVia Range of valuesOption D/A monitor channels Service D/A monitor channelsOutput of variable voltage User-defined settings Optimization functionsOptimizing the movement cycle Optimizing with the ServoManagerUser-defined settings with variant P59= Output of variable voltage Optimization processSensor Increase control dynamicP59 Structure switch measuring P23 stiffness of drive Optimization parametersStructure VariantsIncrease damping Reduce damping P24 damping of driveP56 D section rpm controller Advance control of speed, acceleration and power Optimization functionsAdvance control measures Without advance control measuresP26 Advance acceleration control P70 Advance power control P25 AdvanceSpeed control Advance speed controlControl processes for optimization AccelFunction Settings Using the speed monitor Speed monitorSpeed monitor Speed determination standardP233/P23430 Meaning Optimization displayOptimization display Square of peak motor current You will find a complete status list on Page207Reference value 80 000A2 Use the effective valueAccess to additional parameters via S13 and S14 P233/P234 MeaningOnly available in Compax External position localization with position adjustmentConfiguring the external position adjustment Slip filter for external position localization Limit valuesP214 Drive type Measuring unit DeterminingDigital inputs and outputs Assignment of standard unitDigital inputs and outputs Input AssignmentDigital inputs and outputs Output Assignment Allocation of logic inputs for input pins Digital inputs and outputs for Compax 1000SLP156 bit P157 bitFollowing assignment must be configured Input X19 pin Digital inputs and outputs ExampleOperating Instructions Free assignment of inputs and outputs Free assignmentInputs Free assignment of outputsOutput Function Valency Compax virtual inputs HedaRemarks regarding the structural diagram Interrogation of inputs in the Compax program if1.4 I/O assignment of variants Exception Start Function of inputsHand+/Hand Input Shift Find MZApproach RZ Activate position adjustment BreakP211 blocking and modifying teach in functions Quit Start StopSynchronous Stop using DiagramFast start Synchronous StopAdditional assignment of P219 No warning No faultFunction of outputs Caption DiagramsData record memory mode Direct command SpecificationFinding machine zero in normal mode Approaching real zero Before the 1st machine zero travel, O3=0Input/output Meaning BCD coded157 Syntax of individual commandsAcceleration time Operating Instructions Commands Procedure for transmitting a signSignal procedure using the example of a status query Function codes3 RS232 interface Interface descriptionRS232 interface Function Activation using P20 Valid From $=com19600,N,8,1Interface functions Direct command entry Commands permitted for the various modes of operationPositioning commands Influencing the active positioning processRead the status values Read and write program sets and parametersNegative command acknowledge- ment Transmitting control instructionsP211 blocking and modifying the teach in functions QuitCommands available All operating modesStatuses Output O0Meanings of the binary command codes Binary data transfer using RS232P20 switching on binary data transfer RS232 interface Valency *1 Examples of the number format of xx xx xx xx xx NumberMSB LSB 360 450,5Process coupling using Heda Option A1 / A4 Slave input quantities Fast startTransmittable parameters Master output quantity Application examples 1st unit Master Slave Permissible combinations and required parameter settingsP98 is identical in all units Error handling Error messagesSynchronizing Process values172 System concept System conceptAccessories and options 174Power module NMD OptionsUnit Nominal Peak current Power kVA MotorsEMD motors Linear motor Current Aeff Aeff 5s With mains supply 230V ACHauser linear actuators Hauser linear actuatorsInitiator set 177Bus systems Data interfaces1 RS232 Process interfaces Process interfacesEncoder interface Meaning UnitApplications with encoder Encoder module and accessoriesIndividual connections Compax Compax Compax notRequirements per Compax EAM 4/01 BUS 1/01Encoder module Encoder bus mixedFollowing are required High resolution SinCos sensor system S1/S2 Technical dataEnable absolute value sensor input Process interfaces Absolute value sensor A1Option S3 for linear motors S2 optionSinCos multi-turn with programmable transmission factor See 184Process interfaces Heda interface 6 D/A monitor D1 option not available with Compax 1000SLConfiguration Accuracy Connection assignment Connector Pin X13 orSignal Circuit proposal EAM4/01 Input I16 = 1 external nominal value is validAccessories BDF1/02 for front plate installationBDF1/03 with housing External control panel not available for Compax 1000SLWiring plan Terminal module for Compax 1000SL EAMTerminal assignment SSK63 EAM5/01 DC feed for COMPAX-M EAM5/01 DC feed for COMPAX-MInput voltage range 100V DC 650V DC Design of EAM5/01Delivery scope NMD10 / Compax 45XXS / 85XXS Power filterEMC measures Compax 25XXS Compax 10XXSL Length of connection between power filterMotor output throttle Dimension diagram BRM4, BRM6 and BRM7 BRM5/01 is fitted with a 0.3m connecting cableExternal ballast resistors Compax 25XXS with external ballast resistance of 56ΩDiagrams Brake pulse power cooling period Authorised braking impulse power with NMD20Maximum permitted length Is 2mAuthorised braking impulse power for NMD20 with BRM4/02 195Authorised braking impulse power for NMD20 with BRM4/01 196197 Authorised braking impulse power for Compax 4500SCompax 8500S 198 199 ServoManager Hand-held terminalServoManager 200Special Compax XX70 commands Hand-held terminal FunctionsKeys Function Special functionsHand-held terminal Menu Status LevelView Edit, delete program Hand-held terminalView, edit and reset parameter View, set configurationVC is generated when you exit the menu Exits the menu without VCSet configuration 205Appendix Compax components 206Status values of the standard unit Compax Status values of the standard unit Compax XX00Actual values Diagnosis valuesAppendix Unit designationsSpecial Compax XX00 status values Meaning of status bitsS16, S17 Explanation of error history S18Output of status bits via the front plate Selection of status value using P182 Measuring parameter Additional Compax measuring quantitesStatus monitor S15 Scaled longitudinal voltage For amplification 1 use 10V =Additional Compax measuring quantites 211Compax standard parameters Compax parameterVP parameter46can be modified On Line Only permitted with P18 when bit 1=1 Compax parameterRemark List of parameters, sorted by numberP20 setting Compax standard parametersGeneral drive drive type P80=16 Drive Type Spindle drive P80=2Rack EMC P112 Slip frequency MHz 100 P113 Maximum speed Min-1 9000 P115 Angular speed 100 200P144 Settting encoder channel X19Source for Bit 0 InputDefault value P184=0 Enable final stage with Output O0=0 withoutP212 Machine zero mode Settings 3 and 4 with Compax XX00Output Word P243 Heda operation ModeP245 Assign outputs O1 O8 to the HedaMonitoring and limitation characteristics Structural diagramDynamic monitoring Static monitoringWith Compax 70 Curve number not present 223 Error handling and error messagesError handling and error messages 224 Too hard E40Response to lag error error E10 Position controller Response to E15Quit is not required Speed control mode, control is referenced to speedApplication examples Wiring up the digital inputs and outputs External data record selectionApplication AssignmentsConfiguration ProgrammingNames of inputs and outputs List of programsMark-referenced positioning Mark-referenced positioningSets the acceleration and braking ramp N003 Output O7=0 Shears = blockMark reference = block Message = mark foundSpeed step profiling / comparator switching points Speed step profiling / comparator switching pointsNames of the inputs and outputs Speed Sync Speed control mode Speed control modeDesign and wiring up of the digital inputs and outputs N019 if I10=0 Goto removing Operating mode query Light barrierInterlock # closed # open Sets the accelerating and braking ramps to 10sFast start Fast startAssignments Function Using speed control mode Position controller modeChanging error response Implementing a torque controllerCOMPAX-M / NMD IndexCOMPAX-25XXS If Error Gosub Installation / dimensions Installation DimensionsInstallation arrangement COMPAX-M Limit switch monitoring Without lockingPower on with motor Power with linear motorProcess interfaces Configuration options Safety chain Emergency stopCompax 25XXS Compax 45/85S COMPAX-M Compax 25XXS Compax 45/85S