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Parker Products COMPAX-M /-S (L) manual Delivery scope

Models: COMPAX-M /-S (L)

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Page 190

Accessories and options	COMPAX-M / -S
EAM5/01: DC feed for COMPAX-M

EAM5/01 X8 = mains module X8: control

EAM5/01 X4 = mains module X4: signal connection to COMPAX-M X5; connection cable included

EAM5/01 F21: 24V DC fuse 0.5A/M

Delivery scope:

EAM5/01.

Mating connector X8.

Signal connection EAM5/01 - COMPAX-M (0.5m).

Short circuit connector for the last COMPAX-M on X4.

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Image 190

Parker Products COMPAX-M /-S (L) manual Delivery scope

Contents

M P a X U s e r G u i d e Contents Compax 1000SL Unit characteristics Compax 25XXS unit characteristicsCompax 45XXS/85XXS unit characteristics Technical dataContents Interfaces 138 173Optimization functions 125 Process interfaces 179226 Appendix 207238 Key to unit designation Hauser type plate General dangersCompax 0260M Please check the software version of your unitGeneral dangers Safety instructionsSpecial safety instructions Safe working practicesConditions of warranty Conditions of warrantyCommissioning Switch-on statusConfiguration when supplied COMPAX-M / -S LEDMotor is powered Compax display shows RUN Flow chart ConfiguringCommissioning Transferring system parameters Equipment replacementPrevious software ≥ Previous software ≤Compax 35XXM Equipment replacementNMD10 / Compax 45XXS / Compax 85XXS Compax 25XXSOverview Start-up manualComponents required Overview of unit technology Common function characteristicsOverview Compax P1XXM COMPAX-MDimensions DxHxW 275*350*125 mm Design Power KVA Dimensions DxHxW 146*180*85 mm DesignDesign Power KVA KVAConnector and terminal assignment COMPAX-M unit featuresCOMPAX-M unit features Connector and terminal assignmentShort circuit connectors COMPAX-M system network, NMD10 / NMD20 mains moduleVoltage Power supply Control voltage Wiring up mainsPower / control Screened Connection Upper unit sideCompax P1XXM, Compax 05XXM, Compax 15XXM COMPAX-M dimensions/installationCompax 02XXM, NMD10, NMD20 Connector assignment COMPAX-M Connector assignment COMPAX-MMains module NMD10/NMD20 Dimensions / installationOverview NMD Mains module NMD10/NMD20 NMD connector assignmentTechnical data / power features NMD CE conformityNMD10 NMD20LED red LED green Possible errors Error Ready If a phase malfunctions, no displays appearTechnical data / power features NMD Ready contact and green LED are coupledCompax 35XXS unit features Plug and connection assignment Compax 35XXMSpecific technical data Compax 35XXS unit featuresInstallation and dimensions of Compax 35XXM Regeneration modeWiring Compax 35XXM PE connection must be a version of at least 10mm2Compax 35XXM connector assignment Assignment of X12 does not apply for the S3 optionLED / color Meaning, when switched on Compax 25XXS unit characteristicsCompax 25XXS connector and connection assignment Meaning of the LEDs on the front plateCompax 25XXS connector and connection assignment Compax 25XXS unit characteristicsWiring up motor On unit sideCompax 25XXS 1000 ∝ F / 27 Ws Compax 25XXS-specific technical dataConnecting ballast resistance to COMPAX-S Compax 25XXS ≤ 1.0 kW Unlimited With R ext ≥ 56 Ω ≤ 2.5 kWDesign in series Compax 25XXS dimensions / installationCompax 25XXS dimensions / installation Flat designConnector assignment Compax 25XXS O1...O8Plug and connection assignment Compax 45XXS/85XXS Compax 45XXS/85XXS unit characteristicsCompax 45XXS/85XXS unit characteristics Plug and connection assignment Compax 45XXS/85XXSCompax 45XXS/85XXS installation / dimensions Meaning of the LEDs on the front plateWiring up motor Control voltage Enable Compax 45XXS/85XXS-specific wiringCompax 45XXS/85XXS-specific wiring Enable internal ballast resistance X2/5 X2/6 Enable bridgesMaximum braking power of the internal ballast resistance Compax 45XXS/85XXS connector and pin assignment Assignment/ cablePE terminal Compax 1000SL Unit characteristicsConnector and terminal assignment for Compax 1000SL LED displayConnector and terminal assignment for Compax 1000SL Compax 1000SL Unit characteristicsUnit wiring Compax 10XXSL 660 ∝ F / 17 WsMating connectors X1, X2, X3 Connector assignment Compax 1000SL overviewBridges for test operation Mounting and dimensions Compax 1000SL Mounting and dimensions Compax 1000SLReadiness, safety chain Emergency stop Safety chain / emergency stop functionsEmergency stop and ready on connector Ready contact max .5A Emergency stop input direct to COMPAX-MEmergency stop input on COMPAX-M 60V, 30WCable assignment in the terminal boxes Connections to the motorResolver / SinCos Resolver / SinCosLength m Connections to the motorLength codes for preformed cables CodePackaging of device ProcedureMOK42 max ,8A MaterialMOK21 max ,9A MOK21SinCos  cable for HJ and HDY motors Version in high-flex GBK17 same layoutConnections to the motor Additional brake control External contact connectionAssignment of X8 Input/Output InterfacesDigital inputs and outputs excluding Compax 1000SL Assignment of X10 Input/OutputStart Interfaces Digital inputs and outputs for Compax 1000SLGND 24VDCTechnical data / Connections of inputs and outputs Compax 1000SLInterfaces Initiators and D/A monitor Connection plan for the initiators with initiator connectorConnection assignment on Service D/A monitor / override Service D/A monitor / overrideService D/A monitor Wiring of override with screened cables onlyStandard InterfacesMonitor Measuring7 D/A monitor option D1 Meaning and range of values of P71 P74Absolute value sensor option A1 Interfaces Wiring diagram SSK1/...COMPAX PC/terminal8 RS232 interface Cable plan GBK1/.. Compax absolute value sensorArea of application of process interfaces Encoder interfaces / analogue rpm specification for Compax10 X13 Encoder interfaces Assignment onProcess interfaces Configuration options Encoder interface Step direction input for Compax 1000SLInterfaces ConfiguringProcess Applications with Compax 1000SL and encoderCable plan Interfaces Heda interface option A1/A4Bus connection SSK14Technical data Power characteristicsBus connection optional Operation HousingPermissible 3-phase mains Standard deliveryOperating Instructions RS232 / RS485 Bus-Systems Operating InstructionsPLC data interface Program memory / parameter memoryFunctions Setting ParametersExplanations for the block structure System controllerPassword Protection Activate password Password protectionInterfaces for signals DeactivateMeaning of the bus parameters Acknowledging error messages ConfigurationConfiguration Front plate operation not available with Compax 1000SLPower on with motor switched off Configuration when suppliedConfiguration process Switching off the drive Modifying parametersPower on for drive Safety instructions for initial start-upRisks from incorrect wiring Normal mode Continuous mode Speed controller Configuration parametersOperating mode Unit for travel dataRamps Motor typeLinear Smooth Quadratic Drive typeSpindle drive Transfer of P94General drive P213=0 P213=1 Reference systemP215 direction of rotation Specifying software end limitsP206=2 Absolute value function with standard resolverActivated with Absolute value function with standard resolverMachine zero mode Real zero Machine zeroAdditional machine zero modes P213 Standard machine Zero mode for linear MovementsMachine zero equals external initiator & resolver zero P212 =1 Find machine zero ApplicationResolver zero pulse is a fixed Machine zero initiator MZ-INI isLow active Position of the rotor positionMachine zero equals external zero pulse Conditions for this operating modeP213=0 P29=0 P29=90 General rotatory P212=4 only permitted for Compax XX00 and Compax Find machine zero ApplicationP212 =5 Find machine zero Application Machine zero equals resolver zeroP212 =7 Find machine zero Application Condition Wiring upFunction P212 =8 Find machine zero ApplicationOperating Instructions Limit switch operation COMPAX-M / -S Installing ServoManager Configuration via PC using ServoManagerConfiguration via PC using ServoManager Configuring CompaxEMC Other parameters are derived from the type plate dataNominal motor speed for the Hbmr motors Min-1Holding brake For motors with holding brake Parameter for saturation characteristic curveDrive type Safety instructions for the first start-up Individual configuration of synchronous motorsPositioning and control functions Positioning and control functionsStart program Absolute positioning Posa Absolute positioning PosaRelative positioning Posr Posa valueProcess velocity Speed Acceleration and braking time AccelSwitch off drive unit. Output O0 Setting/resetting an output OutputSetting multiple digital outputs Output O12=1010 O12=1010Password Goto Password GotoExternal velocity specification. Speed Sync External speed set via option E7Mark-related positioning Posr Preparatory instructions Preparatory instructionsChanges in speed within a positioning process Posr Speed Syntax ExampleSpeed step profile extended by ramp time CompatibilityPosr x Speed y Accel z Changes in speed within a positioning process Posr SpeedComparators during positioning Posr Output Diagram of specified example for Posr OutputDiagram of example using Posa -1000 as positioning Comparators during positioning Posr OutputFunction of the cam controller Cam controller with compensation for switching delaysCam controller with compensation for switching delays Outputs of the cam controllerExplanation regarding cam controller Problem point105 Example 2 Positioning with subsequent cam operation Compax ExplanationSub-program jump Gosub Rogrammable waiting time WaitProgram jump Goto Instruction to end a sub-program. ReturnIf I7=1 Start a program loop RepeatBranching if I7=1 Binary if query of inputs if I12=101-1Specific processing of data record groups. Wait Start Comparative operationsJump with data record selection Goto EXT If Error Gosub Error handling if Error GosubFunction Priority Error program Sub-program jump with data record selection Gosub EXTWait Start Error program withStop / Break handling if Stop Gosub Stop / Break handling if Stop GosubN241 Wait Start Stop programN001 if Stop Gosub N243 ReturnCurve memory ArithmeticParameter assignments ExampleArithmetic and variables Status values VariablesOr absolute Division y = x1 Example115 Read status and assign variables Initializing variables OM2 Position monitoring P93=1, 2Functional description OM3OM2 O5 = 1 nominal value reached and lag error P14 OM3 O5 = 1 nominal value reachedIdle display Idle displayBit counting begins with 119 Speed monitoring in speed control mode P93=4 OM1 O5 toggles when speed is reachedNominal value Can be adjusted using P227 bit 429 =0 default settingOM3 O5 = ReachedPLC sequential step tracking PLC sequential step trackingImplementation Via Final stage blocked by Final stage is enabled viaEngaging and disengaging the motor brake Range of valuesOutput of variable voltage Service D/A monitor channelsOption D/A monitor channels Optimizing the movement cycle User-defined settingsOptimization functions Optimizing with the ServoManagerSensor User-defined settings with variant P59=Output of variable voltage Optimization process Increase control dynamicStructure P59 Structure switch measuring P23 stiffness of driveOptimization parameters VariantsP56 D section rpm controller P24 damping of driveIncrease damping Reduce damping Advance control measures Advance control of speed, acceleration and powerOptimization functions Without advance control measuresSpeed control P26 Advance acceleration control P70 Advance power controlP25 Advance Advance speed controlControl processes for optimization AccelSpeed monitor Function Settings Using the speed monitorSpeed monitor Speed determination standardOptimization display Optimization displayP233/P23430 Meaning Reference value 80 000A2 Square of peak motor currentYou will find a complete status list on Page207 Use the effective valueAccess to additional parameters via S13 and S14 P233/P234 MeaningConfiguring the external position adjustment External position localization with position adjustmentOnly available in Compax P214 Slip filter for external position localizationLimit values Drive type Measuring unit DeterminingDigital inputs and outputs Digital inputs and outputsAssignment of standard unit Input AssignmentDigital inputs and outputs Output Assignment P156 bit Allocation of logic inputs for input pinsDigital inputs and outputs for Compax 1000SL P157 bitFollowing assignment must be configured Input X19 pin Digital inputs and outputs ExampleOperating Instructions Inputs Free assignment of inputs and outputsFree assignment Free assignment of outputsOutput Function Valency Compax virtual inputs HedaRemarks regarding the structural diagram Interrogation of inputs in the Compax program if1.4 I/O assignment of variants Hand+/Hand Function of inputsException Start Approach RZ Find MZInput Shift P211 blocking and modifying teach in functions Activate position adjustmentBreak Quit Start StopFast start Synchronous Stop usingDiagram Synchronous StopAdditional assignment of P219 Function of outputs No faultNo warning Data record memory mode DiagramsCaption Finding machine zero in normal mode Approaching real zero Direct commandSpecification Before the 1st machine zero travel, O3=0Input/output Meaning BCD codedAcceleration time Syntax of individual commands157 Operating Instructions Signal procedure using the example of a status query CommandsProcedure for transmitting a sign Function codes3 RS232 interface Interface descriptionRS232 interface Function Activation using P20 Valid From $=com19600,N,8,1Positioning commands Interface functions Direct command entryCommands permitted for the various modes of operation Influencing the active positioning processRead the status values Read and write program sets and parametersP211 blocking and modifying the teach in functions Negative command acknowledge- mentTransmitting control instructions QuitStatuses Commands availableAll operating modes Output O0P20 switching on binary data transfer Binary data transfer using RS232Meanings of the binary command codes MSB LSB RS232 interface Valency *1Examples of the number format of xx xx xx xx xx Number 360 450,5Process coupling using Heda Option A1 / A4 Transmittable parameters Master output quantity Fast startSlave input quantities P98 is identical in all units Permissible combinations and required parameter settingsApplication examples 1st unit Master Slave Synchronizing Error handlingError messages Process values172 System concept System conceptAccessories and options 174Power module NMD OptionsEMD motors Linear motor Unit Nominal Peak current Power kVAMotors Current Aeff Aeff 5s With mains supply 230V ACInitiator set Hauser linear actuatorsHauser linear actuators 1771 RS232 Data interfacesBus systems Encoder interface Process interfacesProcess interfaces Meaning UnitIndividual connections Encoder module and accessoriesApplications with encoder Requirements per Compax EAM 4/01 Compax CompaxCompax not BUS 1/01Following are required Encoder bus mixedEncoder module Enable absolute value sensor input High resolution SinCos sensor system S1/S2Technical data Process interfaces Absolute value sensor A1SinCos multi-turn with programmable transmission factor Option S3 for linear motorsS2 option See 184Process interfaces Heda interface 6 D/A monitor D1 option not available with Compax 1000SLSignal Circuit proposal EAM4/01 Input Configuration Accuracy Connection assignmentConnector Pin X13 or I16 = 1 external nominal value is validBDF1/03 with housing AccessoriesBDF1/02 for front plate installation External control panel not available for Compax 1000SLTerminal assignment Wiring planTerminal module for Compax 1000SL EAM SSK6Input voltage range 100V DC 650V DC 3 EAM5/01 DC feed for COMPAX-MEAM5/01 DC feed for COMPAX-M Design of EAM5/01Delivery scope EMC measures Power filterNMD10 / Compax 45XXS / 85XXS Motor output throttle Length of connection between power filterCompax 25XXS Compax 10XXSL External ballast resistors Dimension diagram BRM4, BRM6 and BRM7BRM5/01 is fitted with a 0.3m connecting cable Compax 25XXS with external ballast resistance of 56ΩMaximum permitted length Diagrams Brake pulse power cooling periodAuthorised braking impulse power with NMD20 Is 2mAuthorised braking impulse power for NMD20 with BRM4/02 195Authorised braking impulse power for NMD20 with BRM4/01 196Compax 8500S Authorised braking impulse power for Compax 4500S197 198 199 ServoManager ServoManagerHand-held terminal 200Keys Function Special Compax XX70 commandsHand-held terminal Functions Special functionsHand-held terminal Menu Status LevelView Edit, delete program Hand-held terminalVC is generated when you exit the menu View, edit and reset parameterView, set configuration Exits the menu without VCSet configuration 205Appendix Compax components 206Actual values Status values of the standard unit CompaxStatus values of the standard unit Compax XX00 Diagnosis valuesSpecial Compax XX00 status values AppendixUnit designations Meaning of status bitsOutput of status bits via the front plate Explanation of error history S18S16, S17 Status monitor S15 Selection of status value using P182 Measuring parameterAdditional Compax measuring quantites Scaled longitudinal voltage For amplification 1 use 10V =Additional Compax measuring quantites 211VP parameter46can be modified On Line Compax parameterCompax standard parameters Remark Only permitted with P18 when bit 1=1Compax parameter List of parameters, sorted by numberP20 setting Compax standard parametersRack Drive Type Spindle drive P80=2General drive drive type P80=16 EMC P112 Slip frequency MHz 100 P113 Maximum speed Min-1 9000 P115 Angular speed 100 200Source for P144 Settting encoder channelX19 Bit 0 InputP212 Machine zero mode Default value P184=0Enable final stage with Output O0=0 without Settings 3 and 4 with Compax XX00Output Word P245 Assign outputs O1 P243 Heda operationMode O8 to the HedaDynamic monitoring Monitoring and limitation characteristicsStructural diagram Static monitoringError handling and error messages Error handling and error messagesWith Compax 70 Curve number not present 223 224 Too hard E40Quit is not required Response to lag error error E10 Position controllerResponse to E15 Speed control mode, control is referenced to speedApplication examples Application Wiring up the digital inputs and outputsExternal data record selection AssignmentsNames of inputs and outputs ConfigurationProgramming List of programsMark-referenced positioning Mark-referenced positioningMark reference = block Sets the acceleration and braking rampN003 Output O7=0 Shears = block Message = mark foundSpeed step profiling / comparator switching points Speed step profiling / comparator switching pointsNames of the inputs and outputs Speed Sync Design and wiring up of the digital inputs and outputs Speed control modeSpeed control mode Interlock # closed # open N019 if I10=0 Goto removing Operating mode queryLight barrier Sets the accelerating and braking ramps to 10sAssignments Function Fast startFast start Changing error response Using speed control modePosition controller mode Implementing a torque controllerCOMPAX-25XXS IndexCOMPAX-M / NMD If Error Gosub Installation arrangement COMPAX-M Installation / dimensionsInstallation Dimensions Limit switch monitoring Without lockingProcess interfaces Configuration options Power on with motorPower with linear motor Safety chain Emergency stopCompax 25XXS Compax 45/85S COMPAX-M Compax 25XXS Compax 45/85S

Accessories and options

COMPAX-M / -S

EAM5/01: DC feed for COMPAX-M

Delivery scope: