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Parker Products COMPAX-M /-S (L) Compax 25XXS unit characteristics, Connections to the motor

Models: COMPAX-M /-S (L)

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7.4.4 COMPAX 35XXM connector assignment

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7.5 COMPAX 25XXS unit characteristics		30
7.5.1 COMPAX 25XXS connector and connection assignment		30
7.5.2 COMPAX 25XXS-specific technical data		32
7.5.3	COMPAX 25XXS dimensions / installation	33
7.5.4	Connector assignment COMPAX 25XXS	34

7.6 COMPAX 45XXS/85XXS unit characteristics		35
7.6.1 Plug and connection assignment COMPAX 45XXS/85XXS		35
7.6.2 COMPAX 45XXS/85XXS installation / dimensions		36
7.6.3	COMPAX 45XXS/85XXS-specific wiring	37
7.6.4	COMPAX 45XXS/85XXS connector and pin assignment	39

7.7 COMPAX 1000SL Unit characteristics		40
7.7.1 Connector and terminal assignment for COMPAX 1000SL		40
7.7.2 Connector assignment COMPAX 1000SL (overview)		42
7.7.3	Mounting and dimensions COMPAX 1000SL	43
7.7.4	Safety chain / emergency stop functions	44

7.8	Connections to the motor		46
	7.8.1	Resolver / SinCos	46
	7.8.2	Additional brake control	51
7.9	Interfaces		52
	7.9.1	Digital inputs and outputs (excluding COMPAX 1000SL)	52
	7.9.2	Digital inputs and outputs for COMPAX 1000SL	53
	7.9.3	Technical data / Connections of inputs and outputs	54
	7.9.4	Initiators and D/A monitor	55
	7.9.5	Service D/A monitor / override	56
	7.9.6	Service D/A monitor	56
	7.9.7	D/A monitor option D1	58
	7.9.8	RS232 interface	59
	7.9.9	Absolute value sensor (option A1)	59
	7.9.10	X13: Encoder interfaces, ... .............................................................................. 60
		7.9.10.1 Encoder interfaces / analogue rpm specification for COMPAX	60
		7.9.10.2 Area of application of process interfaces	60
		7.9.10.3 Encoder interfaces / Analogue rpm specification / Step direction
		input for COMPAX 1000SL	61
	7.9.11	HEDA interface (option A1/A4)	63
	7.9.12	Bus connection	63
7.10	Technical data		64

8. Operating Instructions			67
8.1	Overview:		67
	8.1.1 Block structure of the basic unit (not applicable for COMPAX 1000SL)		68
	8.1.2	Password protection	70
8.2	Configuration		71
	8.2.1 Front plate operation (not available with COMPAX 1000SL)		71
	8.2.2	Configuration when supplied	72

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Parker Products COMPAX-M /-S (L) Compax 25XXS unit characteristics, Compax 45XXS/85XXS unit characteristics, Interfaces

Contents

M P a X U s e r G u i d e Contents Technical data Compax 25XXS unit characteristicsCompax 45XXS/85XXS unit characteristics Compax 1000SL Unit characteristicsContents Process interfaces 179 173Optimization functions 125 Interfaces 138Appendix 207 226238 Please check the software version of your unit General dangersCompax 0260M Key to unit designation Hauser type plateSafe working practices Safety instructionsSpecial safety instructions General dangersConditions of warranty Conditions of warrantyCOMPAX-M / -S LED Switch-on statusConfiguration when supplied CommissioningConfiguring Motor is powered Compax display shows RUN Flow chartCommissioning Previous software ≤ Equipment replacementPrevious software ≥ Transferring system parametersCompax 25XXS Equipment replacementNMD10 / Compax 45XXS / Compax 85XXS Compax 35XXMStart-up manual OverviewComponents required Compax P1XXM COMPAX-M Common function characteristicsOverview Overview of unit technologyKVA Dimensions DxHxW 146*180*85 mm DesignDesign Power KVA Dimensions DxHxW 275*350*125 mm Design Power KVAConnector and terminal assignment COMPAX-M unit featuresCOMPAX-M unit features Connector and terminal assignmentCOMPAX-M system network, NMD10 / NMD20 mains module Short circuit connectorsScreened Connection Upper unit side Wiring up mainsPower / control Voltage Power supply Control voltageCOMPAX-M dimensions/installation Compax P1XXM, Compax 05XXM, Compax 15XXMCompax 02XXM, NMD10, NMD20 Connector assignment COMPAX-M Connector assignment COMPAX-MDimensions / installation Mains module NMD10/NMD20Overview NMD CE conformity NMD connector assignmentTechnical data / power features NMD Mains module NMD10/NMD20NMD20 NMD10Ready contact and green LED are coupled If a phase malfunctions, no displays appearTechnical data / power features NMD LED red LED green Possible errors Error ReadyPlug and connection assignment Compax 35XXM Compax 35XXS unit featuresRegeneration mode Compax 35XXS unit featuresInstallation and dimensions of Compax 35XXM Specific technical dataPE connection must be a version of at least 10mm2 Wiring Compax 35XXMAssignment of X12 does not apply for the S3 option Compax 35XXM connector assignmentMeaning of the LEDs on the front plate Compax 25XXS unit characteristicsCompax 25XXS connector and connection assignment LED / color Meaning, when switched onOn unit side Compax 25XXS unit characteristicsWiring up motor Compax 25XXS connector and connection assignmentCompax 25XXS ≤ 1.0 kW Unlimited With R ext ≥ 56 Ω ≤ 2.5 kW Compax 25XXS-specific technical dataConnecting ballast resistance to COMPAX-S Compax 25XXS 1000 ∝ F / 27 WsFlat design Compax 25XXS dimensions / installationCompax 25XXS dimensions / installation Design in seriesO1...O8 Connector assignment Compax 25XXSPlug and connection assignment Compax 45XXS/85XXS Compax 45XXS/85XXS unit characteristicsCompax 45XXS/85XXS unit characteristics Plug and connection assignment Compax 45XXS/85XXSMeaning of the LEDs on the front plate Compax 45XXS/85XXS installation / dimensionsCompax 45XXS/85XXS-specific wiring Wiring up motor Control voltage EnableCompax 45XXS/85XXS-specific wiring Enable bridges Enable internal ballast resistance X2/5 X2/6Maximum braking power of the internal ballast resistance Assignment/ cable Compax 45XXS/85XXS connector and pin assignmentLED display Compax 1000SL Unit characteristicsConnector and terminal assignment for Compax 1000SL PE terminalCompax 10XXSL 660 ∝ F / 17 Ws Compax 1000SL Unit characteristicsUnit wiring Connector and terminal assignment for Compax 1000SLConnector assignment Compax 1000SL overview Mating connectors X1, X2, X3Bridges for test operation Mounting and dimensions Compax 1000SL Mounting and dimensions Compax 1000SLSafety chain / emergency stop functions Readiness, safety chain Emergency stopEmergency stop and ready on connector 60V, 30W Emergency stop input direct to COMPAX-MEmergency stop input on COMPAX-M Ready contact max .5AResolver / SinCos Connections to the motorResolver / SinCos Cable assignment in the terminal boxesCode Connections to the motorLength codes for preformed cables Length mMaterial ProcedureMOK42 max ,8A Packaging of deviceMOK21 MOK21 max ,9AVersion in high-flex GBK17 same layout SinCos  cable for HJ and HDY motorsExternal contact connection Connections to the motor Additional brake controlAssignment of X10 Input/Output InterfacesDigital inputs and outputs excluding Compax 1000SL Assignment of X8 Input/Output24VDC Interfaces Digital inputs and outputs for Compax 1000SLGND StartCompax 1000SL Technical data / Connections of inputs and outputsConnection plan for the initiators with initiator connector Interfaces Initiators and D/A monitorConnection assignment on Wiring of override with screened cables only Service D/A monitor / overrideService D/A monitor Service D/A monitor / overrideMeasuring InterfacesMonitor StandardMeaning and range of values of P71 P74 7 D/A monitor option D1Cable plan GBK1/.. Compax absolute value sensor Wiring diagram SSK1/...COMPAX PC/terminal8 RS232 interface Absolute value sensor option A1 InterfacesAssignment on Encoder interfaces / analogue rpm specification for Compax10 X13 Encoder interfaces Area of application of process interfacesEncoder interface Step direction input for Compax 1000SL Process interfaces Configuration optionsApplications with Compax 1000SL and encoder ConfiguringProcess InterfacesSSK14 Interfaces Heda interface option A1/A4Bus connection Cable planPower characteristics Technical dataBus connection optional Standard delivery HousingPermissible 3-phase mains OperationOperating Instructions Program memory / parameter memory Operating InstructionsPLC data interface RS232 / RS485 Bus-SystemsSystem controller Setting ParametersExplanations for the block structure FunctionsDeactivate Password protectionInterfaces for signals Password Protection Activate passwordFront plate operation not available with Compax 1000SL ConfigurationConfiguration Meaning of the bus parameters Acknowledging error messagesSwitching off the drive Modifying parameters Configuration when suppliedConfiguration process Power on with motor switched offSafety instructions for initial start-up Power on for driveRisks from incorrect wiring Unit for travel data Configuration parametersOperating mode Normal mode Continuous mode Speed controllerMotor type RampsLinear Transfer of P94 Drive typeSpindle drive Smooth QuadraticGeneral drive Specifying software end limits Reference systemP215 direction of rotation P213=0 P213=1Absolute value function with standard resolver Absolute value function with standard resolverActivated with P206=2Machine zero mode Machine zero Real zeroP212 =1 Find machine zero Application P213 Standard machine Zero mode for linear MovementsMachine zero equals external initiator & resolver zero Additional machine zero modesPosition of the rotor position Machine zero initiator MZ-INI isLow active Resolver zero pulse is a fixedConditions for this operating mode Machine zero equals external zero pulseP213=0 P29=0 P29=90 General rotatory Find machine zero Application P212=4 only permitted for Compax XX00 and CompaxMachine zero equals resolver zero P212 =5 Find machine zero ApplicationP212 =7 Find machine zero Application P212 =8 Find machine zero Application Wiring upFunction ConditionOperating Instructions Limit switch operation COMPAX-M / -S Configuring Compax Configuration via PC using ServoManagerConfiguration via PC using ServoManager Installing ServoManagerMin-1 Other parameters are derived from the type plate dataNominal motor speed for the Hbmr motors EMCParameter for saturation characteristic curve Holding brake For motors with holding brakeDrive type Individual configuration of synchronous motors Safety instructions for the first start-upPositioning and control functions Positioning and control functionsStart program Posa value Absolute positioning PosaRelative positioning Posr Absolute positioning PosaAcceleration and braking time Accel Process velocity SpeedO12=1010 Setting/resetting an output OutputSetting multiple digital outputs Output O12=1010 Switch off drive unit. Output O0External speed set via option E7 Password GotoExternal velocity specification. Speed Sync Password GotoMark-related positioning Posr Syntax Example Preparatory instructionsChanges in speed within a positioning process Posr Speed Preparatory instructionsChanges in speed within a positioning process Posr Speed CompatibilityPosr x Speed y Accel z Speed step profile extended by ramp timeComparators during positioning Posr Output Diagram of specified example for Posr OutputDiagram of example using Posa -1000 as positioning Comparators during positioning Posr OutputOutputs of the cam controller Cam controller with compensation for switching delaysCam controller with compensation for switching delays Function of the cam controllerProblem point Explanation regarding cam controller105 Explanation Example 2 Positioning with subsequent cam operation CompaxInstruction to end a sub-program. Return Rogrammable waiting time WaitProgram jump Goto Sub-program jump GosubBinary if query of inputs if I12=101-1 Start a program loop RepeatBranching if I7=1 If I7=1Comparative operations Specific processing of data record groups. Wait StartJump with data record selection Goto EXT Sub-program jump with data record selection Gosub EXT Error handling if Error GosubFunction Priority Error program If Error GosubStop / Break handling if Stop Gosub Error program withStop / Break handling if Stop Gosub Wait StartN243 Return Stop programN001 if Stop Gosub N241 Wait StartExample ArithmeticParameter assignments Curve memoryStatus values Variables Arithmetic and variablesDivision y = x1 Example Or absolute115 Read status and assign variables Initializing variables OM3 Position monitoring P93=1, 2Functional description OM2OM3 O5 = 1 nominal value reached OM2 O5 = 1 nominal value reached and lag error P14Idle display Idle displayBit counting begins with 119 OM1 O5 toggles when speed is reached Speed monitoring in speed control mode P93=4Reached Can be adjusted using P227 bit 429 =0 default settingOM3 O5 = Nominal valuePLC sequential step tracking PLC sequential step trackingImplementation Range of values Final stage blocked by Final stage is enabled viaEngaging and disengaging the motor brake ViaService D/A monitor channels Output of variable voltageOption D/A monitor channels Optimizing with the ServoManager User-defined settingsOptimization functions Optimizing the movement cycleIncrease control dynamic User-defined settings with variant P59=Output of variable voltage Optimization process SensorVariants P59 Structure switch measuring P23 stiffness of driveOptimization parameters StructureP24 damping of drive P56 D section rpm controllerIncrease damping Reduce damping Without advance control measures Advance control of speed, acceleration and powerOptimization functions Advance control measuresAdvance speed control P26 Advance acceleration control P70 Advance power controlP25 Advance Speed controlAccel Control processes for optimizationSpeed determination standard Function Settings Using the speed monitorSpeed monitor Speed monitorOptimization display Optimization displayP233/P23430 Meaning Use the effective value Square of peak motor currentYou will find a complete status list on Page207 Reference value 80 000A2P233/P234 Meaning Access to additional parameters via S13 and S14External position localization with position adjustment Configuring the external position adjustmentOnly available in Compax Drive type Measuring unit Determining Slip filter for external position localizationLimit values P214Input Assignment Digital inputs and outputsAssignment of standard unit Digital inputs and outputsDigital inputs and outputs Output Assignment P157 bit Allocation of logic inputs for input pinsDigital inputs and outputs for Compax 1000SL P156 bitDigital inputs and outputs Example Following assignment must be configured Input X19 pinOperating Instructions Free assignment of outputs Free assignment of inputs and outputsFree assignment InputsOutput Function Valency Heda Compax virtual inputsInterrogation of inputs in the Compax program if Remarks regarding the structural diagram1.4 I/O assignment of variants Function of inputs Hand+/HandException Start Find MZ Approach RZInput Shift Quit Start Stop Activate position adjustmentBreak P211 blocking and modifying teach in functionsSynchronous Stop Synchronous Stop usingDiagram Fast startAdditional assignment of P219 No fault Function of outputsNo warning Diagrams Data record memory modeCaption Before the 1st machine zero travel, O3=0 Direct commandSpecification Finding machine zero in normal mode Approaching real zeroBCD coded Input/output MeaningSyntax of individual commands Acceleration time157 Operating Instructions Function codes CommandsProcedure for transmitting a sign Signal procedure using the example of a status queryInterface description 3 RS232 interface$=com19600,N,8,1 RS232 interface Function Activation using P20 Valid FromInfluencing the active positioning process Interface functions Direct command entryCommands permitted for the various modes of operation Positioning commandsRead and write program sets and parameters Read the status valuesQuit Negative command acknowledge- mentTransmitting control instructions P211 blocking and modifying the teach in functionsOutput O0 Commands availableAll operating modes StatusesBinary data transfer using RS232 P20 switching on binary data transferMeanings of the binary command codes 360 450,5 RS232 interface Valency *1Examples of the number format of xx xx xx xx xx Number MSB LSBProcess coupling using Heda Option A1 / A4 Fast start Transmittable parameters Master output quantitySlave input quantities Permissible combinations and required parameter settings P98 is identical in all unitsApplication examples 1st unit Master Slave Process values Error handlingError messages Synchronizing172 System concept System concept174 Accessories and optionsOptions Power module NMDCurrent Aeff Aeff 5s With mains supply 230V AC Unit Nominal Peak current Power kVAMotors EMD motors Linear motor177 Hauser linear actuatorsHauser linear actuators Initiator setData interfaces 1 RS232Bus systems Meaning Unit Process interfacesProcess interfaces Encoder interfaceEncoder module and accessories Individual connectionsApplications with encoder BUS 1/01 Compax CompaxCompax not Requirements per Compax EAM 4/01Encoder bus mixed Following are requiredEncoder module Process interfaces Absolute value sensor A1 High resolution SinCos sensor system S1/S2Technical data Enable absolute value sensor inputSee 184 Option S3 for linear motorsS2 option SinCos multi-turn with programmable transmission factor6 D/A monitor D1 option not available with Compax 1000SL Process interfaces Heda interfaceI16 = 1 external nominal value is valid Configuration Accuracy Connection assignmentConnector Pin X13 or Signal Circuit proposal EAM4/01 InputExternal control panel not available for Compax 1000SL AccessoriesBDF1/02 for front plate installation BDF1/03 with housingSSK6 Wiring planTerminal module for Compax 1000SL EAM Terminal assignmentDesign of EAM5/01 3 EAM5/01 DC feed for COMPAX-MEAM5/01 DC feed for COMPAX-M Input voltage range 100V DC 650V DCDelivery scope Power filter EMC measuresNMD10 / Compax 45XXS / 85XXS Length of connection between power filter Motor output throttleCompax 25XXS Compax 10XXSL Compax 25XXS with external ballast resistance of 56Ω Dimension diagram BRM4, BRM6 and BRM7BRM5/01 is fitted with a 0.3m connecting cable External ballast resistorsIs 2m Diagrams Brake pulse power cooling periodAuthorised braking impulse power with NMD20 Maximum permitted length195 Authorised braking impulse power for NMD20 with BRM4/02196 Authorised braking impulse power for NMD20 with BRM4/01Authorised braking impulse power for Compax 4500S Compax 8500S197 198 199 200 ServoManagerHand-held terminal ServoManagerSpecial functions Special Compax XX70 commandsHand-held terminal Functions Keys FunctionStatus Level Hand-held terminal MenuHand-held terminal View Edit, delete programExits the menu without VC View, edit and reset parameterView, set configuration VC is generated when you exit the menu205 Set configuration206 Appendix Compax componentsDiagnosis values Status values of the standard unit CompaxStatus values of the standard unit Compax XX00 Actual valuesMeaning of status bits AppendixUnit designations Special Compax XX00 status valuesExplanation of error history S18 Output of status bits via the front plateS16, S17 Scaled longitudinal voltage For amplification 1 use 10V = Selection of status value using P182 Measuring parameterAdditional Compax measuring quantites Status monitor S15211 Additional Compax measuring quantitesCompax parameter VP parameter46can be modified On LineCompax standard parameters List of parameters, sorted by number Only permitted with P18 when bit 1=1Compax parameter RemarkCompax standard parameters P20 settingDrive Type Spindle drive P80=2 RackGeneral drive drive type P80=16 EMC P115 Angular speed 100 200 P112 Slip frequency MHz 100 P113 Maximum speed Min-1 9000Bit 0 Input P144 Settting encoder channelX19 Source forSettings 3 and 4 with Compax XX00 Default value P184=0Enable final stage with Output O0=0 without P212 Machine zero modeOutput Word O8 to the Heda P243 Heda operationMode P245 Assign outputs O1Static monitoring Monitoring and limitation characteristicsStructural diagram Dynamic monitoringError handling and error messages Error handling and error messagesWith Compax 70 Curve number not present 223 Too hard E40 224Speed control mode, control is referenced to speed Response to lag error error E10 Position controllerResponse to E15 Quit is not requiredApplication examples Assignments Wiring up the digital inputs and outputsExternal data record selection ApplicationList of programs ConfigurationProgramming Names of inputs and outputsMark-referenced positioning Mark-referenced positioningMessage = mark found Sets the acceleration and braking rampN003 Output O7=0 Shears = block Mark reference = blockSpeed step profiling / comparator switching points Speed step profiling / comparator switching pointsNames of the inputs and outputs Speed Sync Speed control mode Design and wiring up of the digital inputs and outputsSpeed control mode Sets the accelerating and braking ramps to 10s N019 if I10=0 Goto removing Operating mode queryLight barrier Interlock # closed # openFast start Assignments FunctionFast start Implementing a torque controller Using speed control modePosition controller mode Changing error responseIndex COMPAX-25XXSCOMPAX-M / NMD If Error Gosub Limit switch monitoring Without locking Installation / dimensionsInstallation Dimensions Installation arrangement COMPAX-MSafety chain Emergency stop Power on with motorPower with linear motor Process interfaces Configuration optionsCompax 25XXS Compax 45/85S Compax 25XXS Compax 45/85S COMPAX-M