M P a X U s e r G u i d e
Contents
Compax 45XXS/85XXS unit characteristics
Compax 25XXS unit characteristics
Compax 1000SL Unit characteristics
Technical data
Contents
Optimization functions 125
173
Interfaces 138
Process interfaces 179
226
Appendix 207
238
Compax 0260M
General dangers
Key to unit designation Hauser type plate
Please check the software version of your unit
Special safety instructions
Safety instructions
General dangers
Safe working practices
Conditions of warranty
Conditions of warranty
Configuration when supplied
Switch-on status
Commissioning
COMPAX-M / -S LED
Motor is powered Compax display shows RUN Flow chart
Configuring
Commissioning
Previous software ≥
Equipment replacement
Transferring system parameters
Previous software ≤
NMD10 / Compax 45XXS / Compax 85XXS
Equipment replacement
Compax 35XXM
Compax 25XXS
Overview
Start-up manual
Components required
Overview
Common function characteristics
Overview of unit technology
Compax P1XXM COMPAX-M
Design Power KVA
Dimensions DxHxW 146*180*85 mm Design
Dimensions DxHxW 275*350*125 mm Design Power KVA
KVA
COMPAX-M unit features
COMPAX-M unit features
Connector and terminal assignment
Connector and terminal assignment
COMPAX-M system network, NMD10 / NMD20 mains module
Short circuit connectors
Power / control
Wiring up mains
Voltage Power supply Control voltage
Screened Connection Upper unit side
Compax P1XXM, Compax 05XXM, Compax 15XXM
COMPAX-M dimensions/installation
Compax 02XXM, NMD10, NMD20
Connector assignment COMPAX-M
Connector assignment COMPAX-M
Mains module NMD10/NMD20
Dimensions / installation
Overview NMD
Technical data / power features NMD
NMD connector assignment
Mains module NMD10/NMD20
CE conformity
NMD20
NMD10
Technical data / power features NMD
If a phase malfunctions, no displays appear
LED red LED green Possible errors Error Ready
Ready contact and green LED are coupled
Plug and connection assignment Compax 35XXM
Compax 35XXS unit features
Installation and dimensions of Compax 35XXM
Compax 35XXS unit features
Specific technical data
Regeneration mode
PE connection must be a version of at least 10mm2
Wiring Compax 35XXM
Assignment of X12 does not apply for the S3 option
Compax 35XXM connector assignment
Compax 25XXS connector and connection assignment
Compax 25XXS unit characteristics
LED / color Meaning, when switched on
Meaning of the LEDs on the front plate
Wiring up motor
Compax 25XXS unit characteristics
Compax 25XXS connector and connection assignment
On unit side
Connecting ballast resistance to COMPAX-S
Compax 25XXS-specific technical data
Compax 25XXS 1000 ∝ F / 27 Ws
Compax 25XXS ≤ 1.0 kW Unlimited With R ext ≥ 56 Ω ≤ 2.5 kW
Compax 25XXS dimensions / installation
Compax 25XXS dimensions / installation
Design in series
Flat design
O1...O8
Connector assignment Compax 25XXS
Compax 45XXS/85XXS unit characteristics
Compax 45XXS/85XXS unit characteristics
Plug and connection assignment Compax 45XXS/85XXS
Plug and connection assignment Compax 45XXS/85XXS
Meaning of the LEDs on the front plate
Compax 45XXS/85XXS installation / dimensions
Wiring up motor Control voltage Enable
Compax 45XXS/85XXS-specific wiring
Compax 45XXS/85XXS-specific wiring
Enable internal ballast resistance X2/5 X2/6
Enable bridges
Maximum braking power of the internal ballast resistance
Assignment/ cable
Compax 45XXS/85XXS connector and pin assignment
Connector and terminal assignment for Compax 1000SL
Compax 1000SL Unit characteristics
PE terminal
LED display
Unit wiring
Compax 1000SL Unit characteristics
Connector and terminal assignment for Compax 1000SL
Compax 10XXSL 660 ∝ F / 17 Ws
Mating connectors X1, X2, X3
Connector assignment Compax 1000SL overview
Bridges for test operation
Mounting and dimensions Compax 1000SL
Mounting and dimensions Compax 1000SL
Readiness, safety chain Emergency stop
Safety chain / emergency stop functions
Emergency stop and ready on connector
Emergency stop input on COMPAX-M
Emergency stop input direct to COMPAX-M
Ready contact max .5A
60V, 30W
Resolver / SinCos
Connections to the motor
Cable assignment in the terminal boxes
Resolver / SinCos
Length codes for preformed cables
Connections to the motor
Length m
Code
MOK42 max ,8A
Procedure
Packaging of device
Material
MOK21
MOK21 max ,9A
Version in high-flex GBK17 same layout
SinCos cable for HJ and HDY motors
External contact connection
Connections to the motor Additional brake control
Digital inputs and outputs excluding Compax 1000SL
Interfaces
Assignment of X8 Input/Output
Assignment of X10 Input/Output
GND
Interfaces Digital inputs and outputs for Compax 1000SL
Start
24VDC
Compax 1000SL
Technical data / Connections of inputs and outputs
Interfaces Initiators and D/A monitor
Connection plan for the initiators with initiator connector
Connection assignment on
Service D/A monitor
Service D/A monitor / override
Service D/A monitor / override
Wiring of override with screened cables only
Monitor
Interfaces
Standard
Measuring
Meaning and range of values of P71 P74
7 D/A monitor option D1
8 RS232 interface
Wiring diagram SSK1/...COMPAX PC/terminal
Absolute value sensor option A1 Interfaces
Cable plan GBK1/.. Compax absolute value sensor
10 X13 Encoder interfaces
Encoder interfaces / analogue rpm specification for Compax
Area of application of process interfaces
Assignment on
Encoder interface Step direction input for Compax 1000SL
Process interfaces Configuration options
Process
Configuring
Interfaces
Applications with Compax 1000SL and encoder
Bus connection
Interfaces Heda interface option A1/A4
Cable plan
SSK14
Power characteristics
Technical data
Bus connection optional
Permissible 3-phase mains
Housing
Operation
Standard delivery
Operating Instructions
PLC data interface
Operating Instructions
RS232 / RS485 Bus-Systems
Program memory / parameter memory
Explanations for the block structure
Setting Parameters
Functions
System controller
Interfaces for signals
Password protection
Password Protection Activate password
Deactivate
Configuration
Configuration
Meaning of the bus parameters Acknowledging error messages
Front plate operation not available with Compax 1000SL
Configuration process
Configuration when supplied
Power on with motor switched off
Switching off the drive Modifying parameters
Power on for drive
Safety instructions for initial start-up
Risks from incorrect wiring
Operating mode
Configuration parameters
Normal mode Continuous mode Speed controller
Unit for travel data
Ramps
Motor type
Linear
Spindle drive
Drive type
Smooth Quadratic
Transfer of P94
General drive
P215 direction of rotation
Reference system
P213=0 P213=1
Specifying software end limits
Activated with
Absolute value function with standard resolver
P206=2
Absolute value function with standard resolver
Machine zero mode
Machine zero
Real zero
Machine zero equals external initiator & resolver zero
P213 Standard machine Zero mode for linear Movements
Additional machine zero modes
P212 =1 Find machine zero Application
Low active
Machine zero initiator MZ-INI is
Resolver zero pulse is a fixed
Position of the rotor position
Machine zero equals external zero pulse
Conditions for this operating mode
P213=0 P29=0 P29=90 General rotatory
Find machine zero Application
P212=4 only permitted for Compax XX00 and Compax
P212 =5 Find machine zero Application
Machine zero equals resolver zero
P212 =7 Find machine zero Application
Function
Wiring up
Condition
P212 =8 Find machine zero Application
Operating Instructions
Limit switch operation
COMPAX-M / -S
Configuration via PC using ServoManager
Configuration via PC using ServoManager
Installing ServoManager
Configuring Compax
Nominal motor speed for the Hbmr motors
Other parameters are derived from the type plate data
EMC
Min-1
Holding brake For motors with holding brake
Parameter for saturation characteristic curve
Drive type
Individual configuration of synchronous motors
Safety instructions for the first start-up
Positioning and control functions
Positioning and control functions
Start program
Relative positioning Posr
Absolute positioning Posa
Absolute positioning Posa
Posa value
Acceleration and braking time Accel
Process velocity Speed
Setting multiple digital outputs Output O12=1010
Setting/resetting an output Output
Switch off drive unit. Output O0
O12=1010
External velocity specification. Speed Sync
Password Goto
Password Goto
External speed set via option E7
Mark-related positioning Posr
Changes in speed within a positioning process Posr Speed
Preparatory instructions
Preparatory instructions
Syntax Example
Posr x Speed y Accel z
Compatibility
Speed step profile extended by ramp time
Changes in speed within a positioning process Posr Speed
Diagram of example using Posa -1000 as positioning
Diagram of specified example for Posr Output
Comparators during positioning Posr Output
Comparators during positioning Posr Output
Cam controller with compensation for switching delays
Cam controller with compensation for switching delays
Function of the cam controller
Outputs of the cam controller
Explanation regarding cam controller
Problem point
105
Explanation
Example 2 Positioning with subsequent cam operation Compax
Program jump Goto
Rogrammable waiting time Wait
Sub-program jump Gosub
Instruction to end a sub-program. Return
Branching if I7=1
Start a program loop Repeat
If I7=1
Binary if query of inputs if I12=101-1
Specific processing of data record groups. Wait Start
Comparative operations
Jump with data record selection Goto EXT
Function Priority Error program
Error handling if Error Gosub
If Error Gosub
Sub-program jump with data record selection Gosub EXT
Stop / Break handling if Stop Gosub
Error program with
Wait Start
Stop / Break handling if Stop Gosub
N001 if Stop Gosub
Stop program
N241 Wait Start
N243 Return
Parameter assignments
Arithmetic
Curve memory
Example
Status values Variables
Arithmetic and variables
Or absolute
Division y = x1 Example
115
Read status and assign variables Initializing variables
Functional description
Position monitoring P93=1, 2
OM2
OM3
OM3 O5 = 1 nominal value reached
OM2 O5 = 1 nominal value reached and lag error P14
Idle display
Idle display
Bit counting begins with 119
OM1 O5 toggles when speed is reached
Speed monitoring in speed control mode P93=4
OM3 O5 =
Can be adjusted using P227 bit 429 =0 default setting
Nominal value
Reached
PLC sequential step tracking
PLC sequential step tracking
Implementation
Engaging and disengaging the motor brake
Final stage blocked by Final stage is enabled via
Via
Range of values
Output of variable voltage
Service D/A monitor channels
Option D/A monitor channels
Optimization functions
User-defined settings
Optimizing the movement cycle
Optimizing with the ServoManager
Output of variable voltage Optimization process
User-defined settings with variant P59=
Sensor
Increase control dynamic
Optimization parameters
P59 Structure switch measuring P23 stiffness of drive
Structure
Variants
P56 D section rpm controller
P24 damping of drive
Increase damping Reduce damping
Optimization functions
Advance control of speed, acceleration and power
Advance control measures
Without advance control measures
P25 Advance
P26 Advance acceleration control P70 Advance power control
Speed control
Advance speed control
Accel
Control processes for optimization
Speed monitor
Function Settings Using the speed monitor
Speed monitor
Speed determination standard
Optimization display
Optimization display
P233/P23430 Meaning
You will find a complete status list on Page207
Square of peak motor current
Reference value 80 000A2
Use the effective value
P233/P234 Meaning
Access to additional parameters via S13 and S14
Configuring the external position adjustment
External position localization with position adjustment
Only available in Compax
Limit values
Slip filter for external position localization
P214
Drive type Measuring unit Determining
Assignment of standard unit
Digital inputs and outputs
Digital inputs and outputs
Input Assignment
Digital inputs and outputs Output Assignment
Digital inputs and outputs for Compax 1000SL
Allocation of logic inputs for input pins
P156 bit
P157 bit
Digital inputs and outputs Example
Following assignment must be configured Input X19 pin
Operating Instructions
Free assignment
Free assignment of inputs and outputs
Inputs
Free assignment of outputs
Output Function Valency
Heda
Compax virtual inputs
Interrogation of inputs in the Compax program if
Remarks regarding the structural diagram
1.4 I/O assignment of variants
Hand+/Hand
Function of inputs
Exception Start
Approach RZ
Find MZ
Input Shift
Break
Activate position adjustment
P211 blocking and modifying teach in functions
Quit Start Stop
Diagram
Synchronous Stop using
Fast start
Synchronous Stop
Additional assignment of P219
Function of outputs
No fault
No warning
Data record memory mode
Diagrams
Caption
Specification
Direct command
Finding machine zero in normal mode Approaching real zero
Before the 1st machine zero travel, O3=0
BCD coded
Input/output Meaning
Acceleration time
Syntax of individual commands
157
Operating Instructions
Procedure for transmitting a sign
Commands
Signal procedure using the example of a status query
Function codes
Interface description
3 RS232 interface
$=com19600,N,8,1
RS232 interface Function Activation using P20 Valid From
Commands permitted for the various modes of operation
Interface functions Direct command entry
Positioning commands
Influencing the active positioning process
Read and write program sets and parameters
Read the status values
Transmitting control instructions
Negative command acknowledge- ment
P211 blocking and modifying the teach in functions
Quit
All operating modes
Commands available
Statuses
Output O0
P20 switching on binary data transfer
Binary data transfer using RS232
Meanings of the binary command codes
Examples of the number format of xx xx xx xx xx Number
RS232 interface Valency *1
MSB LSB
360 450,5
Process coupling using Heda Option A1 / A4
Transmittable parameters Master output quantity
Fast start
Slave input quantities
P98 is identical in all units
Permissible combinations and required parameter settings
Application examples 1st unit Master Slave
Error messages
Error handling
Synchronizing
Process values
172
System concept
System concept
174
Accessories and options
Options
Power module NMD
Motors
Unit Nominal Peak current Power kVA
EMD motors Linear motor
Current Aeff Aeff 5s With mains supply 230V AC
Hauser linear actuators
Hauser linear actuators
Initiator set
177
1 RS232
Data interfaces
Bus systems
Process interfaces
Process interfaces
Encoder interface
Meaning Unit
Individual connections
Encoder module and accessories
Applications with encoder
Compax not
Compax Compax
Requirements per Compax EAM 4/01
BUS 1/01
Following are required
Encoder bus mixed
Encoder module
Technical data
High resolution SinCos sensor system S1/S2
Enable absolute value sensor input
Process interfaces Absolute value sensor A1
S2 option
Option S3 for linear motors
SinCos multi-turn with programmable transmission factor
See 184
6 D/A monitor D1 option not available with Compax 1000SL
Process interfaces Heda interface
Connector Pin X13 or
Configuration Accuracy Connection assignment
Signal Circuit proposal EAM4/01 Input
I16 = 1 external nominal value is valid
BDF1/02 for front plate installation
Accessories
BDF1/03 with housing
External control panel not available for Compax 1000SL
Terminal module for Compax 1000SL EAM
Wiring plan
Terminal assignment
SSK6
EAM5/01 DC feed for COMPAX-M
3 EAM5/01 DC feed for COMPAX-M
Input voltage range 100V DC 650V DC
Design of EAM5/01
Delivery scope
EMC measures
Power filter
NMD10 / Compax 45XXS / 85XXS
Motor output throttle
Length of connection between power filter
Compax 25XXS Compax 10XXSL
BRM5/01 is fitted with a 0.3m connecting cable
Dimension diagram BRM4, BRM6 and BRM7
External ballast resistors
Compax 25XXS with external ballast resistance of 56Ω
Authorised braking impulse power with NMD20
Diagrams Brake pulse power cooling period
Maximum permitted length
Is 2m
195
Authorised braking impulse power for NMD20 with BRM4/02
196
Authorised braking impulse power for NMD20 with BRM4/01
Compax 8500S
Authorised braking impulse power for Compax 4500S
197
198
199
Hand-held terminal
ServoManager
ServoManager
200
Hand-held terminal Functions
Special Compax XX70 commands
Keys Function
Special functions
Status Level
Hand-held terminal Menu
Hand-held terminal
View Edit, delete program
View, set configuration
View, edit and reset parameter
VC is generated when you exit the menu
Exits the menu without VC
205
Set configuration
206
Appendix Compax components
Status values of the standard unit Compax XX00
Status values of the standard unit Compax
Actual values
Diagnosis values
Unit designations
Appendix
Special Compax XX00 status values
Meaning of status bits
Output of status bits via the front plate
Explanation of error history S18
S16, S17
Additional Compax measuring quantites
Selection of status value using P182 Measuring parameter
Status monitor S15
Scaled longitudinal voltage For amplification 1 use 10V =
211
Additional Compax measuring quantites
VP parameter46can be modified On Line
Compax parameter
Compax standard parameters
Compax parameter
Only permitted with P18 when bit 1=1
Remark
List of parameters, sorted by number
Compax standard parameters
P20 setting
Rack
Drive Type Spindle drive P80=2
General drive drive type P80=16
EMC
P115 Angular speed 100 200
P112 Slip frequency MHz 100 P113 Maximum speed Min-1 9000
X19
P144 Settting encoder channel
Source for
Bit 0 Input
Enable final stage with Output O0=0 without
Default value P184=0
P212 Machine zero mode
Settings 3 and 4 with Compax XX00
Output Word
Mode
P243 Heda operation
P245 Assign outputs O1
O8 to the Heda
Structural diagram
Monitoring and limitation characteristics
Dynamic monitoring
Static monitoring
Error handling and error messages
Error handling and error messages
With Compax 70 Curve number not present 223
Too hard E40
224
Response to E15
Response to lag error error E10 Position controller
Quit is not required
Speed control mode, control is referenced to speed
Application examples
External data record selection
Wiring up the digital inputs and outputs
Application
Assignments
Programming
Configuration
Names of inputs and outputs
List of programs
Mark-referenced positioning
Mark-referenced positioning
N003 Output O7=0 Shears = block
Sets the acceleration and braking ramp
Mark reference = block
Message = mark found
Speed step profiling / comparator switching points
Speed step profiling / comparator switching points
Names of the inputs and outputs
Speed Sync
Design and wiring up of the digital inputs and outputs
Speed control mode
Speed control mode
Light barrier
N019 if I10=0 Goto removing Operating mode query
Interlock # closed # open
Sets the accelerating and braking ramps to 10s
Assignments Function
Fast start
Fast start
Position controller mode
Using speed control mode
Changing error response
Implementing a torque controller
COMPAX-25XXS
Index
COMPAX-M / NMD
If Error Gosub
Installation Dimensions
Installation / dimensions
Installation arrangement COMPAX-M
Limit switch monitoring Without locking
Power with linear motor
Power on with motor
Process interfaces Configuration options
Safety chain Emergency stop
Compax 25XXS Compax 45/85S
Compax 25XXS Compax 45/85S COMPAX-M