External ballast resistors | Parker Products COMPAX-M /-S (L)

Accessories

						External ballast resistors

	9.7.5 External ballast resistors
	External ballast	NMD20 with external ballast resistance of 15Ω
	resistors:	Braking power		Duration		Cooling down time
	resistors:	Braking power		Duration		Cooling down time
		BRM4/01: 0.57 kW		unlimited
		6.8 kW		<1s		>20s
		37 kW		<0.4s		>120s
		BRM4/02: 0.74 kW		unlimited
		8.9 kW		1s		>20s
		37 kW		<0.4s		>120s
		BRM4/03: 1.50 kW		unlimited
		18 kW		<1s		>20s
		37 kW		<0.4s		>120s
		COMPAX 25XXS with external ballast resistance of 56Ω
		Braking power		Duration		Cooling down time
		Braking power		Duration		Cooling down time
		BRM5/01: 180W				unlimited
		1 kW		<1s		>10s
		2.3 kW		<0.4s		≥ 8s

COMPAX 45XXS/85XXS with external ballast resistance of 22Ω

Braking power	Duration	Cooling down time
BRM6/01: 450W		unlimited
6.9 kW	<1s		>20s
28 kW	<0.4s		≥ 120s

COMPAX 35XXM with external ballast resistance of 10Ω

Braking power	Duration	Cooling down time
BRM7/01: 2.00 kW	unlimited
56 kW	<1s	>100s
17 kW	<1s	>10s

COMPAX 10XXSL with external ballast resistance of 100Ω

Braking power	Duration	Cooling down time
BRM8/01: 60W		unlimited
Dynamic 253W	<1s	≥ 10s

Unit	hardware

Connector	assignment / cable
Technical data

Configuration

Positioning and	control functions

Optimization	functions

Interfaces

Dimension diagram: BRM4, BRM6 and BRM7

	A
	B
6.5	12
6.5
	C

92	150
120	120
C	C

Overloading		95			97
protection
protection
switch	96 98

Accessories / options

BRM4/01 BRM4/02 BRM4/03 BRM6 BRM7

A	250	300	540	250	560
B	330	380	620	330	640
C	64	64	64	64	150

The ballast resistors are fitted with a 1.5m connecting cable. The maximum permitted length is 2m.

Dimension diagram:	protection against		BRM5/01 is fitted with a 0.3m connecting cable.
Dimension diagram:	contact		BRM5/01 is fitted with a 0.3m connecting cable.
BRM5/01			The maximum permitted length is 2m.
	∅	5,8	101
	∅	5,8
	222	71
	239	71
			193

Status

Parameter

Error list

Image 193

Parker Products COMPAX-M /-S (L) manual External ballast resistors, Compax 25XXS with external ballast resistance of 56Ω

Contents

M P a X U s e r G u i d e Contents Compax 45XXS/85XXS unit characteristics Compax 25XXS unit characteristicsCompax 1000SL Unit characteristics Technical data Contents Optimization functions 125 173Interfaces 138 Process interfaces 179 226 Appendix 207238 Compax 0260M General dangersKey to unit designation Hauser type plate Please check the software version of your unit Special safety instructions Safety instructionsGeneral dangers Safe working practices Conditions of warranty Conditions of warranty Configuration when supplied Switch-on statusCommissioning COMPAX-M / -S LED Motor is powered Compax display shows RUN Flow chart ConfiguringCommissioning Previous software ≥ Equipment replacementTransferring system parameters Previous software ≤ NMD10 / Compax 45XXS / Compax 85XXS Equipment replacementCompax 35XXM Compax 25XXS Overview Start-up manualComponents required Overview Common function characteristicsOverview of unit technology Compax P1XXM COMPAX-M Design Power KVA Dimensions DxHxW 146*180*85 mm DesignDimensions DxHxW 275*350*125 mm Design Power KVA KVA COMPAX-M unit features COMPAX-M unit featuresConnector and terminal assignment Connector and terminal assignment COMPAX-M system network, NMD10 / NMD20 mains module Short circuit connectors Power / control Wiring up mainsVoltage Power supply Control voltage Screened Connection Upper unit side Compax P1XXM, Compax 05XXM, Compax 15XXM COMPAX-M dimensions/installationCompax 02XXM, NMD10, NMD20 Connector assignment COMPAX-M Connector assignment COMPAX-M Mains module NMD10/NMD20 Dimensions / installationOverview NMD Technical data / power features NMD NMD connector assignmentMains module NMD10/NMD20 CE conformity NMD20 NMD10 Technical data / power features NMD If a phase malfunctions, no displays appearLED red LED green Possible errors Error Ready Ready contact and green LED are coupled Plug and connection assignment Compax 35XXM Compax 35XXS unit features Installation and dimensions of Compax 35XXM Compax 35XXS unit featuresSpecific technical data Regeneration mode PE connection must be a version of at least 10mm2 Wiring Compax 35XXM Assignment of X12 does not apply for the S3 option Compax 35XXM connector assignment Compax 25XXS connector and connection assignment Compax 25XXS unit characteristicsLED / color Meaning, when switched on Meaning of the LEDs on the front plate Wiring up motor Compax 25XXS unit characteristicsCompax 25XXS connector and connection assignment On unit side Connecting ballast resistance to COMPAX-S Compax 25XXS-specific technical dataCompax 25XXS 1000 ∝ F / 27 Ws Compax 25XXS ≤ 1.0 kW Unlimited With R ext ≥ 56 Ω ≤ 2.5 kW Compax 25XXS dimensions / installation Compax 25XXS dimensions / installationDesign in series Flat design O1...O8 Connector assignment Compax 25XXS Compax 45XXS/85XXS unit characteristics Compax 45XXS/85XXS unit characteristicsPlug and connection assignment Compax 45XXS/85XXS Plug and connection assignment Compax 45XXS/85XXS Meaning of the LEDs on the front plate Compax 45XXS/85XXS installation / dimensions Wiring up motor Control voltage Enable Compax 45XXS/85XXS-specific wiringCompax 45XXS/85XXS-specific wiring Enable internal ballast resistance X2/5 X2/6 Enable bridgesMaximum braking power of the internal ballast resistance Assignment/ cable Compax 45XXS/85XXS connector and pin assignment Connector and terminal assignment for Compax 1000SL Compax 1000SL Unit characteristicsPE terminal LED display Unit wiring Compax 1000SL Unit characteristicsConnector and terminal assignment for Compax 1000SL Compax 10XXSL 660 ∝ F / 17 Ws Mating connectors X1, X2, X3 Connector assignment Compax 1000SL overviewBridges for test operation Mounting and dimensions Compax 1000SL Mounting and dimensions Compax 1000SL Readiness, safety chain Emergency stop Safety chain / emergency stop functionsEmergency stop and ready on connector Emergency stop input on COMPAX-M Emergency stop input direct to COMPAX-MReady contact max .5A 60V, 30W Resolver / SinCos Connections to the motorCable assignment in the terminal boxes Resolver / SinCos Length codes for preformed cables Connections to the motorLength m Code MOK42 max ,8A ProcedurePackaging of device Material MOK21 MOK21 max ,9A Version in high-flex GBK17 same layout SinCos  cable for HJ and HDY motors External contact connection Connections to the motor Additional brake control Digital inputs and outputs excluding Compax 1000SL InterfacesAssignment of X8 Input/Output Assignment of X10 Input/Output GND Interfaces Digital inputs and outputs for Compax 1000SLStart 24VDC Compax 1000SL Technical data / Connections of inputs and outputs Interfaces Initiators and D/A monitor Connection plan for the initiators with initiator connectorConnection assignment on Service D/A monitor Service D/A monitor / overrideService D/A monitor / override Wiring of override with screened cables only Monitor InterfacesStandard Measuring Meaning and range of values of P71 P74 7 D/A monitor option D1 8 RS232 interface Wiring diagram SSK1/...COMPAX PC/terminalAbsolute value sensor option A1 Interfaces Cable plan GBK1/.. Compax absolute value sensor 10 X13 Encoder interfaces Encoder interfaces / analogue rpm specification for CompaxArea of application of process interfaces Assignment on Encoder interface Step direction input for Compax 1000SL Process interfaces Configuration options Process ConfiguringInterfaces Applications with Compax 1000SL and encoder Bus connection Interfaces Heda interface option A1/A4Cable plan SSK14 Power characteristics Technical data Bus connection optional Permissible 3-phase mains HousingOperation Standard delivery Operating Instructions PLC data interface Operating InstructionsRS232 / RS485 Bus-Systems Program memory / parameter memory Explanations for the block structure Setting ParametersFunctions System controller Interfaces for signals Password protectionPassword Protection Activate password Deactivate Configuration ConfigurationMeaning of the bus parameters Acknowledging error messages Front plate operation not available with Compax 1000SL Configuration process Configuration when suppliedPower on with motor switched off Switching off the drive Modifying parameters Power on for drive Safety instructions for initial start-upRisks from incorrect wiring Operating mode Configuration parametersNormal mode Continuous mode Speed controller Unit for travel data Ramps Motor typeLinear Spindle drive Drive typeSmooth Quadratic Transfer of P94 General drive P215 direction of rotation Reference systemP213=0 P213=1 Specifying software end limits Activated with Absolute value function with standard resolverP206=2 Absolute value function with standard resolver Machine zero mode Machine zero Real zero Machine zero equals external initiator & resolver zero P213 Standard machine Zero mode for linear MovementsAdditional machine zero modes P212 =1 Find machine zero Application Low active Machine zero initiator MZ-INI isResolver zero pulse is a fixed Position of the rotor position Machine zero equals external zero pulse Conditions for this operating modeP213=0 P29=0 P29=90 General rotatory Find machine zero Application P212=4 only permitted for Compax XX00 and Compax P212 =5 Find machine zero Application Machine zero equals resolver zeroP212 =7 Find machine zero Application Function Wiring upCondition P212 =8 Find machine zero Application Operating Instructions Limit switch operation COMPAX-M / -S Configuration via PC using ServoManager Configuration via PC using ServoManagerInstalling ServoManager Configuring Compax Nominal motor speed for the Hbmr motors Other parameters are derived from the type plate dataEMC Min-1 Holding brake For motors with holding brake Parameter for saturation characteristic curveDrive type Individual configuration of synchronous motors Safety instructions for the first start-up Positioning and control functions Positioning and control functionsStart program Relative positioning Posr Absolute positioning PosaAbsolute positioning Posa Posa value Acceleration and braking time Accel Process velocity Speed Setting multiple digital outputs Output O12=1010 Setting/resetting an output OutputSwitch off drive unit. Output O0 O12=1010 External velocity specification. Speed Sync Password GotoPassword Goto External speed set via option E7 Mark-related positioning Posr Changes in speed within a positioning process Posr Speed Preparatory instructionsPreparatory instructions Syntax Example Posr x Speed y Accel z CompatibilitySpeed step profile extended by ramp time Changes in speed within a positioning process Posr Speed Diagram of example using Posa -1000 as positioning Diagram of specified example for Posr OutputComparators during positioning Posr Output Comparators during positioning Posr Output Cam controller with compensation for switching delays Cam controller with compensation for switching delaysFunction of the cam controller Outputs of the cam controller Explanation regarding cam controller Problem point105 Explanation Example 2 Positioning with subsequent cam operation Compax Program jump Goto Rogrammable waiting time WaitSub-program jump Gosub Instruction to end a sub-program. Return Branching if I7=1 Start a program loop RepeatIf I7=1 Binary if query of inputs if I12=101-1 Specific processing of data record groups. Wait Start Comparative operationsJump with data record selection Goto EXT Function Priority Error program Error handling if Error GosubIf Error Gosub Sub-program jump with data record selection Gosub EXT Stop / Break handling if Stop Gosub Error program withWait Start Stop / Break handling if Stop Gosub N001 if Stop Gosub Stop programN241 Wait Start N243 Return Parameter assignments ArithmeticCurve memory Example Status values Variables Arithmetic and variables Or absolute Division y = x1 Example115 Read status and assign variables Initializing variables Functional description Position monitoring P93=1, 2OM2 OM3 OM3 O5 = 1 nominal value reached OM2 O5 = 1 nominal value reached and lag error P14 Idle display Idle displayBit counting begins with 119 OM1 O5 toggles when speed is reached Speed monitoring in speed control mode P93=4 OM3 O5 = Can be adjusted using P227 bit 429 =0 default settingNominal value Reached PLC sequential step tracking PLC sequential step trackingImplementation Engaging and disengaging the motor brake Final stage blocked by Final stage is enabled viaVia Range of values Output of variable voltage Service D/A monitor channelsOption D/A monitor channels Optimization functions User-defined settingsOptimizing the movement cycle Optimizing with the ServoManager Output of variable voltage Optimization process User-defined settings with variant P59=Sensor Increase control dynamic Optimization parameters P59 Structure switch measuring P23 stiffness of driveStructure Variants P56 D section rpm controller P24 damping of driveIncrease damping Reduce damping Optimization functions Advance control of speed, acceleration and powerAdvance control measures Without advance control measures P25 Advance P26 Advance acceleration control P70 Advance power controlSpeed control Advance speed control Accel Control processes for optimization Speed monitor Function Settings Using the speed monitorSpeed monitor Speed determination standard Optimization display Optimization displayP233/P23430 Meaning You will find a complete status list on Page207 Square of peak motor currentReference value 80 000A2 Use the effective value P233/P234 Meaning Access to additional parameters via S13 and S14 Configuring the external position adjustment External position localization with position adjustmentOnly available in Compax Limit values Slip filter for external position localizationP214 Drive type Measuring unit Determining Assignment of standard unit Digital inputs and outputsDigital inputs and outputs Input Assignment Digital inputs and outputs Output Assignment Digital inputs and outputs for Compax 1000SL Allocation of logic inputs for input pinsP156 bit P157 bit Digital inputs and outputs Example Following assignment must be configured Input X19 pin Operating Instructions Free assignment Free assignment of inputs and outputsInputs Free assignment of outputs Output Function Valency Heda Compax virtual inputs Interrogation of inputs in the Compax program if Remarks regarding the structural diagram 1.4 I/O assignment of variants Hand+/Hand Function of inputsException Start Approach RZ Find MZInput Shift Break Activate position adjustmentP211 blocking and modifying teach in functions Quit Start Stop Diagram Synchronous Stop usingFast start Synchronous Stop Additional assignment of P219 Function of outputs No faultNo warning Data record memory mode DiagramsCaption Specification Direct commandFinding machine zero in normal mode Approaching real zero Before the 1st machine zero travel, O3=0 BCD coded Input/output Meaning Acceleration time Syntax of individual commands157 Operating Instructions Procedure for transmitting a sign CommandsSignal procedure using the example of a status query Function codes Interface description 3 RS232 interface $=com19600,N,8,1 RS232 interface Function Activation using P20 Valid From Commands permitted for the various modes of operation Interface functions Direct command entryPositioning commands Influencing the active positioning process Read and write program sets and parameters Read the status values Transmitting control instructions Negative command acknowledge- mentP211 blocking and modifying the teach in functions Quit All operating modes Commands availableStatuses Output O0 P20 switching on binary data transfer Binary data transfer using RS232Meanings of the binary command codes Examples of the number format of xx xx xx xx xx Number RS232 interface Valency *1MSB LSB 360 450,5 Process coupling using Heda Option A1 / A4 Transmittable parameters Master output quantity Fast startSlave input quantities P98 is identical in all units Permissible combinations and required parameter settingsApplication examples 1st unit Master Slave Error messages Error handlingSynchronizing Process values 172 System concept System concept 174 Accessories and options Options Power module NMD Motors Unit Nominal Peak current Power kVAEMD motors Linear motor Current Aeff Aeff 5s With mains supply 230V AC Hauser linear actuators Hauser linear actuatorsInitiator set 177 1 RS232 Data interfacesBus systems Process interfaces Process interfacesEncoder interface Meaning Unit Individual connections Encoder module and accessoriesApplications with encoder Compax not Compax CompaxRequirements per Compax EAM 4/01 BUS 1/01 Following are required Encoder bus mixedEncoder module Technical data High resolution SinCos sensor system S1/S2Enable absolute value sensor input Process interfaces Absolute value sensor A1 S2 option Option S3 for linear motorsSinCos multi-turn with programmable transmission factor See 184 6 D/A monitor D1 option not available with Compax 1000SL Process interfaces Heda interface Connector Pin X13 or Configuration Accuracy Connection assignmentSignal Circuit proposal EAM4/01 Input I16 = 1 external nominal value is valid BDF1/02 for front plate installation AccessoriesBDF1/03 with housing External control panel not available for Compax 1000SL Terminal module for Compax 1000SL EAM Wiring planTerminal assignment SSK6 EAM5/01 DC feed for COMPAX-M 3 EAM5/01 DC feed for COMPAX-MInput voltage range 100V DC 650V DC Design of EAM5/01 Delivery scope EMC measures Power filterNMD10 / Compax 45XXS / 85XXS Motor output throttle Length of connection between power filterCompax 25XXS Compax 10XXSL BRM5/01 is fitted with a 0.3m connecting cable Dimension diagram BRM4, BRM6 and BRM7External ballast resistors Compax 25XXS with external ballast resistance of 56Ω Authorised braking impulse power with NMD20 Diagrams Brake pulse power cooling periodMaximum permitted length Is 2m 195 Authorised braking impulse power for NMD20 with BRM4/02 196 Authorised braking impulse power for NMD20 with BRM4/01 Compax 8500S Authorised braking impulse power for Compax 4500S197 198 199 Hand-held terminal ServoManagerServoManager 200 Hand-held terminal Functions Special Compax XX70 commandsKeys Function Special functions Status Level Hand-held terminal Menu Hand-held terminal View Edit, delete program View, set configuration View, edit and reset parameterVC is generated when you exit the menu Exits the menu without VC 205 Set configuration 206 Appendix Compax components Status values of the standard unit Compax XX00 Status values of the standard unit CompaxActual values Diagnosis values Unit designations AppendixSpecial Compax XX00 status values Meaning of status bits Output of status bits via the front plate Explanation of error history S18S16, S17 Additional Compax measuring quantites Selection of status value using P182 Measuring parameterStatus monitor S15 Scaled longitudinal voltage For amplification 1 use 10V = 211 Additional Compax measuring quantites VP parameter46can be modified On Line Compax parameterCompax standard parameters Compax parameter Only permitted with P18 when bit 1=1Remark List of parameters, sorted by number Compax standard parameters P20 setting Rack Drive Type Spindle drive P80=2General drive drive type P80=16 EMC P115 Angular speed 100 200 P112 Slip frequency MHz 100 P113 Maximum speed Min-1 9000 X19 P144 Settting encoder channelSource for Bit 0 Input Enable final stage with Output O0=0 without Default value P184=0P212 Machine zero mode Settings 3 and 4 with Compax XX00 Output Word Mode P243 Heda operationP245 Assign outputs O1 O8 to the Heda Structural diagram Monitoring and limitation characteristicsDynamic monitoring Static monitoring Error handling and error messages Error handling and error messagesWith Compax 70 Curve number not present 223 Too hard E40 224 Response to E15 Response to lag error error E10 Position controllerQuit is not required Speed control mode, control is referenced to speed Application examples External data record selection Wiring up the digital inputs and outputsApplication Assignments Programming ConfigurationNames of inputs and outputs List of programs Mark-referenced positioning Mark-referenced positioning N003 Output O7=0 Shears = block Sets the acceleration and braking rampMark reference = block Message = mark found Speed step profiling / comparator switching points Speed step profiling / comparator switching points Names of the inputs and outputs Speed Sync Design and wiring up of the digital inputs and outputs Speed control modeSpeed control mode Light barrier N019 if I10=0 Goto removing Operating mode queryInterlock # closed # open Sets the accelerating and braking ramps to 10s Assignments Function Fast startFast start Position controller mode Using speed control modeChanging error response Implementing a torque controller COMPAX-25XXS IndexCOMPAX-M / NMD If Error Gosub Installation Dimensions Installation / dimensionsInstallation arrangement COMPAX-M Limit switch monitoring Without locking Power with linear motor Power on with motorProcess interfaces Configuration options Safety chain Emergency stop Compax 25XXS Compax 45/85S Compax 25XXS Compax 45/85S COMPAX-M