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Parker Products COMPAX-M /-S (L) manual Accessories, BDF1/02 for front plate installation

Models: COMPAX-M /-S (L)

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Accessories

9.7Accessories

9.7.1 External control panel (not available for COMPAX 1000SL)

Unit	hardware

Connector	assignment / cable

BDF1/02: for front plate installation

Use the control panels to control COMPAX via the digital inputs. They contain the following functions:

			TEACH
			real zero point
	Release				TEACH
	TEACH		TEACH	TEACH	block
			TEACH	TEACH	block
	Search		ZERO		Error/
	machine				Error/
	machine				warning/
	zero	HOME	QUIT	QUIT	warning/
	zero	HOME	QUIT	QUIT	quit
	Move to	OK	NO	NO	No error
	Move to	OK	WARNING	ERROR	No error
	machine
	zero				No
					No
					warning

		I7	I8	I7 / I8
		I7	I8
		O7	O8	O7 / O8
	Move to			O7 / O8
	Move to			JOG+
	real zero			JOG+
	real zero
	ZERO	JOG+	JOG-	JOG-
		START		START
		START
		READY		Ready for
	Break			START
	block			Stop block
	BREAK	STOP		Stop block
	BREAK	STOP

The control panel is available for front plate installation or with housing.

	86.0	19.5
	12.34	19.5
	12.34	15

74.16

173

134.0

Technical data

Configuration

Positioning and	control functions

Optimization	functions

Interfaces
Accessories/	options

BDF1/03: with housing

14.32

57.80

8.3614.10

44 101

TEACH TEACH

ZERO

HOME QUIT QUIT

OK NO NO

WARNING ERROR

			195
	I7	I8
	O7	O8
	O7	O8

ZERO JOG+ JOG-

START

READY

BREAK STOP

Status

Parameter

35

The control panels are connected with COMPAX via the cable SSK6/..

187

Error list

Image 187

Parker Products COMPAX-M /-S (L) manual Accessories, External control panel not available for Compax 1000SL

Contents

M P a X U s e r G u i d e Contents Technical data Compax 25XXS unit characteristicsCompax 45XXS/85XXS unit characteristics Compax 1000SL Unit characteristicsContents Process interfaces 179 173Optimization functions 125 Interfaces 138226 Appendix 207238 Please check the software version of your unit General dangersCompax 0260M Key to unit designation Hauser type plateSafe working practices Safety instructionsSpecial safety instructions General dangersConditions of warranty Conditions of warrantyCOMPAX-M / -S LED Switch-on statusConfiguration when supplied CommissioningMotor is powered Compax display shows RUN Flow chart ConfiguringCommissioning Previous software ≤ Equipment replacementPrevious software ≥ Transferring system parametersCompax 25XXS Equipment replacementNMD10 / Compax 45XXS / Compax 85XXS Compax 35XXMOverview Start-up manualComponents required Compax P1XXM COMPAX-M Common function characteristicsOverview Overview of unit technologyKVA Dimensions DxHxW 146*180*85 mm DesignDesign Power KVA Dimensions DxHxW 275*350*125 mm Design Power KVAConnector and terminal assignment COMPAX-M unit featuresCOMPAX-M unit features Connector and terminal assignmentCOMPAX-M system network, NMD10 / NMD20 mains module Short circuit connectorsScreened Connection Upper unit side Wiring up mainsPower / control Voltage Power supply Control voltageCompax P1XXM, Compax 05XXM, Compax 15XXM COMPAX-M dimensions/installationCompax 02XXM, NMD10, NMD20 Connector assignment COMPAX-M Connector assignment COMPAX-MMains module NMD10/NMD20 Dimensions / installationOverview NMD CE conformity NMD connector assignmentTechnical data / power features NMD Mains module NMD10/NMD20NMD20 NMD10Ready contact and green LED are coupled If a phase malfunctions, no displays appearTechnical data / power features NMD LED red LED green Possible errors Error ReadyPlug and connection assignment Compax 35XXM Compax 35XXS unit featuresRegeneration mode Compax 35XXS unit featuresInstallation and dimensions of Compax 35XXM Specific technical dataPE connection must be a version of at least 10mm2 Wiring Compax 35XXMAssignment of X12 does not apply for the S3 option Compax 35XXM connector assignmentMeaning of the LEDs on the front plate Compax 25XXS unit characteristicsCompax 25XXS connector and connection assignment LED / color Meaning, when switched onOn unit side Compax 25XXS unit characteristicsWiring up motor Compax 25XXS connector and connection assignmentCompax 25XXS ≤ 1.0 kW Unlimited With R ext ≥ 56 Ω ≤ 2.5 kW Compax 25XXS-specific technical dataConnecting ballast resistance to COMPAX-S Compax 25XXS 1000 ∝ F / 27 WsFlat design Compax 25XXS dimensions / installationCompax 25XXS dimensions / installation Design in seriesO1...O8 Connector assignment Compax 25XXSPlug and connection assignment Compax 45XXS/85XXS Compax 45XXS/85XXS unit characteristicsCompax 45XXS/85XXS unit characteristics Plug and connection assignment Compax 45XXS/85XXSMeaning of the LEDs on the front plate Compax 45XXS/85XXS installation / dimensionsWiring up motor Control voltage Enable Compax 45XXS/85XXS-specific wiringCompax 45XXS/85XXS-specific wiring Enable internal ballast resistance X2/5 X2/6 Enable bridgesMaximum braking power of the internal ballast resistance Assignment/ cable Compax 45XXS/85XXS connector and pin assignmentLED display Compax 1000SL Unit characteristicsConnector and terminal assignment for Compax 1000SL PE terminalCompax 10XXSL 660 ∝ F / 17 Ws Compax 1000SL Unit characteristicsUnit wiring Connector and terminal assignment for Compax 1000SLMating connectors X1, X2, X3 Connector assignment Compax 1000SL overviewBridges for test operation Mounting and dimensions Compax 1000SL Mounting and dimensions Compax 1000SLReadiness, safety chain Emergency stop Safety chain / emergency stop functionsEmergency stop and ready on connector 60V, 30W Emergency stop input direct to COMPAX-MEmergency stop input on COMPAX-M Ready contact max .5AResolver / SinCos Connections to the motorResolver / SinCos Cable assignment in the terminal boxesCode Connections to the motorLength codes for preformed cables Length mMaterial ProcedureMOK42 max ,8A Packaging of deviceMOK21 MOK21 max ,9AVersion in high-flex GBK17 same layout SinCos  cable for HJ and HDY motorsExternal contact connection Connections to the motor Additional brake controlAssignment of X10 Input/Output InterfacesDigital inputs and outputs excluding Compax 1000SL Assignment of X8 Input/Output24VDC Interfaces Digital inputs and outputs for Compax 1000SLGND StartCompax 1000SL Technical data / Connections of inputs and outputsInterfaces Initiators and D/A monitor Connection plan for the initiators with initiator connectorConnection assignment on Wiring of override with screened cables only Service D/A monitor / overrideService D/A monitor Service D/A monitor / overrideMeasuring InterfacesMonitor StandardMeaning and range of values of P71 P74 7 D/A monitor option D1Cable plan GBK1/.. Compax absolute value sensor Wiring diagram SSK1/...COMPAX PC/terminal8 RS232 interface Absolute value sensor option A1 InterfacesAssignment on Encoder interfaces / analogue rpm specification for Compax10 X13 Encoder interfaces Area of application of process interfacesEncoder interface Step direction input for Compax 1000SL Process interfaces Configuration optionsApplications with Compax 1000SL and encoder ConfiguringProcess InterfacesSSK14 Interfaces Heda interface option A1/A4Bus connection Cable planPower characteristics Technical dataBus connection optional Standard delivery HousingPermissible 3-phase mains OperationOperating Instructions Program memory / parameter memory Operating InstructionsPLC data interface RS232 / RS485 Bus-SystemsSystem controller Setting ParametersExplanations for the block structure FunctionsDeactivate Password protectionInterfaces for signals Password Protection Activate passwordFront plate operation not available with Compax 1000SL ConfigurationConfiguration Meaning of the bus parameters Acknowledging error messagesSwitching off the drive Modifying parameters Configuration when suppliedConfiguration process Power on with motor switched offPower on for drive Safety instructions for initial start-upRisks from incorrect wiring Unit for travel data Configuration parametersOperating mode Normal mode Continuous mode Speed controllerRamps Motor typeLinear Transfer of P94 Drive typeSpindle drive Smooth QuadraticGeneral drive Specifying software end limits Reference systemP215 direction of rotation P213=0 P213=1Absolute value function with standard resolver Absolute value function with standard resolverActivated with P206=2Machine zero mode Machine zero Real zeroP212 =1 Find machine zero Application P213 Standard machine Zero mode for linear MovementsMachine zero equals external initiator & resolver zero Additional machine zero modesPosition of the rotor position Machine zero initiator MZ-INI isLow active Resolver zero pulse is a fixedMachine zero equals external zero pulse Conditions for this operating modeP213=0 P29=0 P29=90 General rotatory Find machine zero Application P212=4 only permitted for Compax XX00 and CompaxP212 =5 Find machine zero Application Machine zero equals resolver zeroP212 =7 Find machine zero Application P212 =8 Find machine zero Application Wiring upFunction ConditionOperating Instructions Limit switch operation COMPAX-M / -S Configuring Compax Configuration via PC using ServoManagerConfiguration via PC using ServoManager Installing ServoManagerMin-1 Other parameters are derived from the type plate dataNominal motor speed for the Hbmr motors EMCHolding brake For motors with holding brake Parameter for saturation characteristic curveDrive type Individual configuration of synchronous motors Safety instructions for the first start-upPositioning and control functions Positioning and control functionsStart program Posa value Absolute positioning PosaRelative positioning Posr Absolute positioning PosaAcceleration and braking time Accel Process velocity SpeedO12=1010 Setting/resetting an output OutputSetting multiple digital outputs Output O12=1010 Switch off drive unit. Output O0External speed set via option E7 Password GotoExternal velocity specification. Speed Sync Password GotoMark-related positioning Posr Syntax Example Preparatory instructionsChanges in speed within a positioning process Posr Speed Preparatory instructionsChanges in speed within a positioning process Posr Speed CompatibilityPosr x Speed y Accel z Speed step profile extended by ramp timeComparators during positioning Posr Output Diagram of specified example for Posr OutputDiagram of example using Posa -1000 as positioning Comparators during positioning Posr OutputOutputs of the cam controller Cam controller with compensation for switching delaysCam controller with compensation for switching delays Function of the cam controllerExplanation regarding cam controller Problem point105 Explanation Example 2 Positioning with subsequent cam operation CompaxInstruction to end a sub-program. Return Rogrammable waiting time WaitProgram jump Goto Sub-program jump GosubBinary if query of inputs if I12=101-1 Start a program loop RepeatBranching if I7=1 If I7=1Specific processing of data record groups. Wait Start Comparative operationsJump with data record selection Goto EXT Sub-program jump with data record selection Gosub EXT Error handling if Error GosubFunction Priority Error program If Error GosubStop / Break handling if Stop Gosub Error program withStop / Break handling if Stop Gosub Wait StartN243 Return Stop programN001 if Stop Gosub N241 Wait StartExample ArithmeticParameter assignments Curve memoryStatus values Variables Arithmetic and variablesOr absolute Division y = x1 Example115 Read status and assign variables Initializing variables OM3 Position monitoring P93=1, 2Functional description OM2OM3 O5 = 1 nominal value reached OM2 O5 = 1 nominal value reached and lag error P14Idle display Idle displayBit counting begins with 119 OM1 O5 toggles when speed is reached Speed monitoring in speed control mode P93=4Reached Can be adjusted using P227 bit 429 =0 default settingOM3 O5 = Nominal valuePLC sequential step tracking PLC sequential step trackingImplementation Range of values Final stage blocked by Final stage is enabled viaEngaging and disengaging the motor brake ViaOutput of variable voltage Service D/A monitor channelsOption D/A monitor channels Optimizing with the ServoManager User-defined settingsOptimization functions Optimizing the movement cycleIncrease control dynamic User-defined settings with variant P59=Output of variable voltage Optimization process SensorVariants P59 Structure switch measuring P23 stiffness of driveOptimization parameters StructureP56 D section rpm controller P24 damping of driveIncrease damping Reduce damping Without advance control measures Advance control of speed, acceleration and powerOptimization functions Advance control measuresAdvance speed control P26 Advance acceleration control P70 Advance power controlP25 Advance Speed controlAccel Control processes for optimizationSpeed determination standard Function Settings Using the speed monitorSpeed monitor Speed monitorOptimization display Optimization displayP233/P23430 Meaning Use the effective value Square of peak motor currentYou will find a complete status list on Page207 Reference value 80 000A2P233/P234 Meaning Access to additional parameters via S13 and S14Configuring the external position adjustment External position localization with position adjustmentOnly available in Compax Drive type Measuring unit Determining Slip filter for external position localizationLimit values P214Input Assignment Digital inputs and outputsAssignment of standard unit Digital inputs and outputsDigital inputs and outputs Output Assignment P157 bit Allocation of logic inputs for input pinsDigital inputs and outputs for Compax 1000SL P156 bitDigital inputs and outputs Example Following assignment must be configured Input X19 pinOperating Instructions Free assignment of outputs Free assignment of inputs and outputsFree assignment InputsOutput Function Valency Heda Compax virtual inputsInterrogation of inputs in the Compax program if Remarks regarding the structural diagram1.4 I/O assignment of variants Hand+/Hand Function of inputsException Start Approach RZ Find MZInput Shift Quit Start Stop Activate position adjustmentBreak P211 blocking and modifying teach in functionsSynchronous Stop Synchronous Stop usingDiagram Fast startAdditional assignment of P219 Function of outputs No faultNo warning Data record memory mode DiagramsCaption Before the 1st machine zero travel, O3=0 Direct commandSpecification Finding machine zero in normal mode Approaching real zeroBCD coded Input/output MeaningAcceleration time Syntax of individual commands157 Operating Instructions Function codes CommandsProcedure for transmitting a sign Signal procedure using the example of a status queryInterface description 3 RS232 interface$=com19600,N,8,1 RS232 interface Function Activation using P20 Valid FromInfluencing the active positioning process Interface functions Direct command entryCommands permitted for the various modes of operation Positioning commandsRead and write program sets and parameters Read the status valuesQuit Negative command acknowledge- mentTransmitting control instructions P211 blocking and modifying the teach in functionsOutput O0 Commands availableAll operating modes StatusesP20 switching on binary data transfer Binary data transfer using RS232Meanings of the binary command codes 360 450,5 RS232 interface Valency *1Examples of the number format of xx xx xx xx xx Number MSB LSBProcess coupling using Heda Option A1 / A4 Transmittable parameters Master output quantity Fast startSlave input quantities P98 is identical in all units Permissible combinations and required parameter settingsApplication examples 1st unit Master Slave Process values Error handlingError messages Synchronizing172 System concept System concept174 Accessories and optionsOptions Power module NMDCurrent Aeff Aeff 5s With mains supply 230V AC Unit Nominal Peak current Power kVAMotors EMD motors Linear motor177 Hauser linear actuatorsHauser linear actuators Initiator set1 RS232 Data interfacesBus systems Meaning Unit Process interfacesProcess interfaces Encoder interfaceIndividual connections Encoder module and accessoriesApplications with encoder BUS 1/01 Compax CompaxCompax not Requirements per Compax EAM 4/01Following are required Encoder bus mixedEncoder module Process interfaces Absolute value sensor A1 High resolution SinCos sensor system S1/S2Technical data Enable absolute value sensor inputSee 184 Option S3 for linear motorsS2 option SinCos multi-turn with programmable transmission factor6 D/A monitor D1 option not available with Compax 1000SL Process interfaces Heda interfaceI16 = 1 external nominal value is valid Configuration Accuracy Connection assignmentConnector Pin X13 or Signal Circuit proposal EAM4/01 InputExternal control panel not available for Compax 1000SL AccessoriesBDF1/02 for front plate installation BDF1/03 with housingSSK6 Wiring planTerminal module for Compax 1000SL EAM Terminal assignmentDesign of EAM5/01 3 EAM5/01 DC feed for COMPAX-MEAM5/01 DC feed for COMPAX-M Input voltage range 100V DC 650V DCDelivery scope EMC measures Power filterNMD10 / Compax 45XXS / 85XXS Motor output throttle Length of connection between power filterCompax 25XXS Compax 10XXSL Compax 25XXS with external ballast resistance of 56Ω Dimension diagram BRM4, BRM6 and BRM7BRM5/01 is fitted with a 0.3m connecting cable External ballast resistorsIs 2m Diagrams Brake pulse power cooling periodAuthorised braking impulse power with NMD20 Maximum permitted length195 Authorised braking impulse power for NMD20 with BRM4/02196 Authorised braking impulse power for NMD20 with BRM4/01Compax 8500S Authorised braking impulse power for Compax 4500S197 198 199 200 ServoManagerHand-held terminal ServoManagerSpecial functions Special Compax XX70 commandsHand-held terminal Functions Keys FunctionStatus Level Hand-held terminal MenuHand-held terminal View Edit, delete programExits the menu without VC View, edit and reset parameterView, set configuration VC is generated when you exit the menu205 Set configuration206 Appendix Compax componentsDiagnosis values Status values of the standard unit CompaxStatus values of the standard unit Compax XX00 Actual valuesMeaning of status bits AppendixUnit designations Special Compax XX00 status valuesOutput of status bits via the front plate Explanation of error history S18S16, S17 Scaled longitudinal voltage For amplification 1 use 10V = Selection of status value using P182 Measuring parameterAdditional Compax measuring quantites Status monitor S15211 Additional Compax measuring quantitesVP parameter46can be modified On Line Compax parameterCompax standard parameters List of parameters, sorted by number Only permitted with P18 when bit 1=1Compax parameter RemarkCompax standard parameters P20 settingRack Drive Type Spindle drive P80=2General drive drive type P80=16 EMC P115 Angular speed 100 200 P112 Slip frequency MHz 100 P113 Maximum speed Min-1 9000Bit 0 Input P144 Settting encoder channelX19 Source forSettings 3 and 4 with Compax XX00 Default value P184=0Enable final stage with Output O0=0 without P212 Machine zero modeOutput Word O8 to the Heda P243 Heda operationMode P245 Assign outputs O1Static monitoring Monitoring and limitation characteristicsStructural diagram Dynamic monitoringError handling and error messages Error handling and error messagesWith Compax 70 Curve number not present 223 Too hard E40 224Speed control mode, control is referenced to speed Response to lag error error E10 Position controllerResponse to E15 Quit is not requiredApplication examples Assignments Wiring up the digital inputs and outputsExternal data record selection ApplicationList of programs ConfigurationProgramming Names of inputs and outputsMark-referenced positioning Mark-referenced positioningMessage = mark found Sets the acceleration and braking rampN003 Output O7=0 Shears = block Mark reference = blockSpeed step profiling / comparator switching points Speed step profiling / comparator switching pointsNames of the inputs and outputs Speed Sync Design and wiring up of the digital inputs and outputs Speed control modeSpeed control mode Sets the accelerating and braking ramps to 10s N019 if I10=0 Goto removing Operating mode queryLight barrier Interlock # closed # openAssignments Function Fast startFast start Implementing a torque controller Using speed control modePosition controller mode Changing error responseCOMPAX-25XXS IndexCOMPAX-M / NMD If Error Gosub Limit switch monitoring Without locking Installation / dimensionsInstallation Dimensions Installation arrangement COMPAX-MSafety chain Emergency stop Power on with motorPower with linear motor Process interfaces Configuration optionsCompax 25XXS Compax 45/85S Compax 25XXS Compax 45/85S COMPAX-M