Table 12 — Benshaw, Inc. Solid-State Starter Troubleshooting Guide

Problem

Probable Causes

Area of Correction

 

 

 

 

 

AK board phase cor-

1.

L1 and L3 switch

1.

Switch incoming phases L1 and L3 at top of CD1 or

rect not on.

2.

phases reversed.

2.

CB1.

 

Missing phase voltage.

Check for missing phase voltage.

 

3.

Improper line voltage.

3.

Verify proper line voltage applied against synchronizing

 

 

 

 

transformer voltage.

 

 

 

AK board relay not on.

Ribbon cable not properly

Check ribbon cable for proper seating. Replace board if

 

seated.

necessary.

 

 

 

 

 

AK board power +15

1.

Improper line voltage.

1.

Make sure proper line voltage is present at primary

vdc not on.

2.

 

2.

synchronizing transformer.

 

Transformer

Check synchronizing transformer secondary voltage as

 

 

malfunction.

 

follows: On the BC board, measure from TB11-1 to

 

 

 

 

TB11-2 and TB11-1 to TB11-3. Both readings should

 

 

 

 

be within 30 to 36 vac. On the BC board, measure from

 

 

 

 

TB11-1 to TB11-4 and TB11-2 to TB11-4. Both

 

 

 

 

readings should be within 18 to 24 vac. Replace

 

 

 

 

synchronizing transformer if voltages are not within the

 

 

 

 

specified tolerances.

 

 

 

 

 

1L boards LEDs not

1.

A short exists between

1.

Remove power and check resistance with ohmmeter.

on.

2.

line and load terminals.

2.

Locate and remove stray wire strands if required.

 

An SCR is shorted in the

Remove power. Use ohmmeter to measure the

 

 

phase assembly.

 

resistance or each SCR phase assembly from anode to

 

 

 

 

cathode. The reading should be 50,000 ohm or greater.

 

 

 

 

If not, replace phase assembly.

 

 

 

 

 

BC board over-temper-

1.

Temperature switch not

1.

Disconnect power and check for continuity between

ature LED (L3) on

 

functioning properly.

 

TB11-10 and TB11-11. If no continuity exists, the over-

prior to run command.

 

 

 

temperature switch is not functioning properly. Replace

 

2.

 

2.

defective switch if necessary.

 

BC board not

Make sure BC board is functioning properly. Replace

 

 

functioning properly.

 

board if necessary.

 

 

 

BC board LEDs on

BC board not functioning

Board not functioning properly. Replace board, if neces-

prior to run command.

properly.

sary.

 

 

 

 

 

BC board LEDs not on

1.

Phase assembly

1.

Remove power and check SCRs. Ohmmeter reading of

after run command but

 

malfunction.

 

each SCR gate to cathode resistance at terminals is 8

before starter reaches

2.

BC board not

2.

to 20 ohm. If not, replace the phase assembly.

full voltage.

Replace board, if necessary.

 

functioning properly.

 

 

 

 

 

 

 

 

 

1L board LEDs remain

Imbalance between phases

Check for loose SCR gate lead or open SCR gate.

on after starter reaches

exists in motor terminal

Replace phase assembly, if necessary.

full voltage.

voltages.

 

 

 

 

 

BC board run LED

BC board not functioning

Measure 24 vdc at TB11-8 to TB11-4. If voltage is present,

(L5) not lit.

properly.

replace board. If not present, replace relay 1CR.

 

 

 

 

 

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Carrier PC211 Benshaw, Inc. Solid-State Starter Troubleshooting Guide, Problem Probable Causes Area of Correction