Unit Repair and Excluded Liability

Ring down times that extend past the near blanking area can be interpreted by the MultiRanger as the material level and are characterized by a steady high level being reported.

Unit Repair and Excluded Liability

All changes and repairs must be done by qualified personnel and applicable safety regulations must be followed. Please note the following:

•The user is responsible for all changes and repairs made to the device.

•All new components must be provided by Siemens Milltronics Process Instruments Inc.

•Restrict repair to faulty components only

•Do not re-use faulty components.

Appendix C: Troubleshooting

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MultiRanger 100/200 – INSTRUCTION MANUAL

7ML19981FB06

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Siemens 200 instruction manual Unit Repair and Excluded Liability

Contents

Multiranger Technical data subject to change This document is available in bound versionManual for agreement with Instrumentation described, variations Table of Contents Dolphin Plus Toolbar Buttons Starting Pumps by Rate of Level Change MR IiiSet Relays to First in First OUT Fifo Assist MR Open Channel Monitoring OCM 100 Communication Appendix a Single Parameter Access SPA Vii Connecting a transducer with RG62 coaxial extension cable ViiiSet the MultiRanger to Ignore the Bad Echo Coaxial Transducer Extention MultiRanger 100 ManualMultiRanger MultiRanger 100/200 Manual Symbols Configuration Examples Specifications PowerSpecifications Mounting Resolution Temperature CompensationTemperature Error Accuracy Outputs Weight InputsEnclosure Approvals Cable Maximum Installation MountingMounting Locations Recommended Enclosure Dimensions Mounting InstructionsWall Mount Mounting the Enclosure Cable routed through a conduit Cable exposed and entering through the cable glandsUnscrew the glands and attach them loosely to the enclosure Tighten the glands to form a good seal Cutout Instructions Cutout DimensionsPanel Mount Helpful hint Panel Mount DimensionsMounting the Enclosure Installing the Battery MultiRanger BoardOpen the enclosure lid Close and secure enclosure lid Installing SmartLinx Card MultiRanger WiringWiring Terminal Board CablesPlease do not overtighten the screws Connection Cable Type Power Failure TransducersRelays Relay Ratings Temperature Sensor MA Input MR 200 onlyMA Output Sensor only. Leave Power Level System Synchronization RS-485 Serial Connection Digital CommunicationsRS-232 Serial Connection Discrete Inputs RUN Mode RUN ModeOperating the MultiRanger Operation Readings in RUN Mode Icons indicating index type Item 1 edited in Program modeIcon Index Type Operation Key Status Parameters Values Adjusting the primary reading for four-digit LCD readout Controlling the DisplayAuxiliary Reading Action Setting the Default Auxiliary Reading Multiple Readings MR 200 onlyParameter Index Value Description Changing Number Scrolling Speed Program Mode Starting Program ModeHand Programmer To activate Program from RUN mode, press Program and then Digit Totalizer toggle MR 200 only Operation Keys Programming ModeProgrammer Keys Dolphin Plus Compatible with product software versions 1.06 and earlier1 Dolphin Plus Toolbar Buttons Button Action Simatic Process Device Manager PDM Device DescriptionCompatible with product software versions 1.07 and later1 See P900 for Software Revision Number 7ML19981FB06 Helpful Hints Activating the MultiRangerChanging Parameters Using Units or Percent % SecurityParameters Types Maximum Parameter Reset Default ValuesMaster Reset P999 Display Readout Changing ParametersDolphin Plus Accessing a Parameter Index Parameter IndexingMultiRanger Display Index Number Accessing a Secondary Index Example Setting P1113 =Primary and Secondary Indexes Primary Index Starting Measurement Single Point ModelsExample MR 200 only Parameter Dual Point Models Average or Differential MR 200 onlyOperation Index Description Index Value Description Dimensions MR 200 only Measurement ConditionsResponse Rate Failsafe Alarm RelaysGeneral Introduction Relay Function Pump Miscellaneous Relay States Relay Related ParametersRelay Status Non Run Modes Relay Types Relay Wiring Test Relay Activation Relay Failsafe Relay Logic is ModifiedHOLd Keeps the relay in the current state Energizes the relay Preset Applications Value Parameters Affected Backup Level Override Backup Level OverrideBackup Level Override Parameters Programming the Discrete Input Logic Wiring the Discrete InputsDiscrete Inputs MA I/O MA Input MRLevel Reading Parameters MA I/O MA LI/O Calibrating 4 mA OutputCalibrating 20 mA Output Verifying the mA Range Volume MR Tank Shape and DimensionsVolume Readings Characterization Chart MR Example ChartP051 Level P054 Which the volumes are known Determines the volumes whichMultiRanger 200 only All level readings Alarms AlarmsLevel Set the Common Parameters Setting Simple Level Alarms Alarm DesignationSetting a Filling Rate Alarm Rate MR Cable Fault Temperature MRBounds/ Out of Bounds Range MR Parameter Index Value This shows a high alarm Loss of Echo LOE Setting a Pump Down Group Setting a group of three pumps to pump down a wet wellPump Control Example Sewage Wet Well Set the on Setpoints Setting a Pump Up Reservoir GroupSet Relays to Alternate Duty Assist 3m By using index 0 all six relays are set at Set the Relay OFF SetpointsSample values 4m Sets the three setpoints for the pump relays Other Pump Control Algorithms Set Relays to Fixed Duty AssistSet the Relay on Setpoints MR Set the Relay OFF Setpoints MR Set Relays to Fixed Duty Backup MR Set Relays to Alternate Duty Service MRFixed Duty BACKUP. Only one pump will Ever run at one time Optional Pump Controls Starting Pumps by Rate of Level Change MRPump Control Parameter P112 P113 P121 P132 Time Rotating Pumps by Service Ratio MRSingle and Dual Point MR Set in RUN Mode Totalizing Pumped Volume MRSetting Independent Failsafe Controls Reducing Wall Cling MR Setting a Pump to Run On MRSetting the Pump Start Delays MR Setting a Flush Valve MR Grouping Pumps MRGroups Pumps One and Two Groups Pumps Three and Four Relay Controlled by Communications Information Available Parameter AccessTracking Pump Usage Point Three Level Distance = h1 -h2 Setting a Rake ControlRake Screen Control MR Setting the Common Parameters Set Relays 2 to 4 Level AlarmsSet Relay 1 Operate Rake Screen Control External Totalizers and Flow Samplers MR Relay ContactsTotalizer Counter Formula Based on Volume and Time Flow SamplerSource of units depends on the operation Operation Units Source Parameter Dimensional P600 = 2,3,6,7 Open Channel Monitoring OCM MRCommon Parameters Exponential P600 = Setting Zero Head Channel MonitoringExamples on the following pages show both methods P603 P006 P007 P605 BS-3680 / ISO 1438/1 Thin plate V notch weir Setting Totalized VolumeApplications Supported by MultiRanger BS-3680 / ISO 4359 Rectangular Flume Plan View 4 to 5 x hmax hmax = P007P600 P602 P605 P608 Palmer Bowlus Flume Application Information Flume Flume Size Diameter in feet Point of Measurement CminchesFlume Flume height D Applicable Weir Profiles Standard WeirsP600 Exponential Function P601 Weir Profile Non-Applicable Weir Profiles Parshall FlumeSized by throat width Set on solid foundation Transducer P006 Leopold Lagco Flume Maximum Head preset P007Leopold Lagco Flume Cut Throat Flume Cut Throat Flume Universal Calculation Support Typical Flow CharacterizationP611 Linear Flow Curved Head P610 Zero Flow Example Flumes Example WeirsTrapezoidal Dual Range nested Parshall These weirs could require universal calculation Testing the Configuration Testing the ConfigurationSimulation Simulating a Single Measurement Checking Volume Characterization MR Checking OCM Flow Characterization MRPress No effect Checkout Application Test Testing the Configuration MultiRanger Communications MultiRanger Communication SystemsOptional SmartLinxCards Communications Communication Systems Communication PortsModbus Port Connection Location Interface SmartLinx P770 Modbus RTU slave P771P770 Dolphin P772 Data rate of 115.2 Kilo baud Communications Installation Wiring GuidelinesComms Installation Ports 1 To connect the unit to a modem using an RS-232 jack Port 1 RS-232 RJ-11 JackPort 2 RS-485 Computer DB-9 male RJ-11 to DB 9 converter Configuring Communication Ports Parameters To connect the unit to a modem using an RS-485 portP770 Port Protocol P771 Network Address P772 Baud Rate P773 ParityP774 Data Bits P775 Stop Bits P779 Modem Inactivity Timeout P778 Modem AvailableP782 Parameter Index Location Hanging Up Modbus Register Map Register Map for Most Common DataType Description Start Data Type Read Modbus Register Types Modbus Register Types Description Start Word Order R40,062Map ID R40,063 Product ID R40,064 Point Data R41,010 R41,031Totalizer R41,040 R41,043 Input/Output R41,070 R41,143 Discrete Inputs R41,070 Relay Outputs R41,080MA Input R41,090 MR MA Output R41,110-41,111 Pumped Volume R41,440 R41,443 MR Pump OFF Setpoint R41,430 R41,435Pump Hours R41,450 R41,461 Pump Starts R41,470 R41,475 Parameter Access R43,998 R46,999 Indexing the Parameter Access AreaFormat Register # Parameter # Usually, the parameters are all read / write Reading Parameters Global Index Method P782 =Parameter Specific Index Method P782 = Examples are Writing Parameters Format Words R46,000 to R46,999 Global Index Method P782 =Parameter-Specific Index Method P782 = Format Registers Decimal Decimal Offset ExampleFormat Data Types Numeric ValuesBit Values Unsigned Double Precision Integer UINT32 Yy = value % 256 128 where % is the modulus operator Split ValuesOne example is P807, Transducer Noise, where Two registers are read as a 32-bit integer Text Messages Number Text Message as displayed on LCD Control Relay Function Code Number P111 Relay Function Codes P111 OnlyMultiRanger Error Handling Error HandlingError Handling Modbus Responses Error Handling Specifically Communication TroubleshootingGenerally Mapping Reading ParametersCommunication Appendix a Address Description Bits Values Description Writing ParametersFormat Register Error Codes Currently the MultiRanger has two error codes available Parameter Reference MultiRanger 100 and MultiRangerHelpful Hints Parameters Index types # of indexesTransducer2 Up to 7 2 Quick Start P001 to P007 P000 LockP001 Operation Single Point Model Dual Point Model P002 Material For DPD and DPA Programming MRSingle Point Model Use Dual Point Model Use Determines level change reaction P003 Maximum Process SpeedP004 Transducer P006 Empty Specifies measurement units used for dimensional valuesP005 Units Sets the range levels to be measured Volume P050 to P055 MRP007 Span Volume calculation not required Preset Flat Level BottomP050 Tank Shape MR Parabola Bottom P051 Maximum Volume MR Examples P052 Tank Dimension a MR P053 Tank Dimension L MRP054 Level Breakpoints Universal Volume Calculation MR Entering a Level Breakpoint Typical volume calculations Entering a Volume BreakpointDisplay and Reading P060 to P062 P060 Decimal Position P061 Convert Reading MR P062 Offset ReadingP607 Flowrate Decimal Range -999 to P065 Reading Override Value Backup Level OverrideP064 Reading Override Enable P066 Override Time Delay P069 Password P070 Failsafe Timer Material level reported when a Failsafe State is initiatedFailsafe P070 to P072 P071 Failsafe Material Level Relays P100 to P119 P072 Failsafe Level Advance P100 Preset Applications MR Six preset applications to configure or bench test the unitControl Functions P111 Setpoints P112, P113 Single Point Mode standard Dual Point Mode optionalP110 Level Source P111 Relay Control Function Values For P111 Control Type Relay Control P112 Relay on Setpoint Distance above and below the bound alarm setpoints P113 Relay OFF SetpointP115 Relay Interval Setpoint MR P116 Dead Band MR Value Logic Alarm Power FailureP118 Relay Output Logic Relay States P118 is preset to 2 which is positive logic P119 Relay Logic TestP121 Pump by Rate MR Positive Logic P122 Pump Service Ratio MR Independent Relay Failsafe P129P129 Relay Failsafe This parameter only relates to relays with P111 = 54 or Relay Function P111 Preset P129 Advanced Pump Control Modifiers P130 to P137 MRP130 Pump Run-On Interval MR To select an independent Relay Failsafe value P132 Pump Start Delay MR P133 Pump Power Resumption Delay MRSets the minimum delay in seconds between pump starts P131 Pump Run-On Duration MR P136 Wall Cling Reduction MR P137 Pump Group MR Single Point Mode Dual Point ModeFlush Systems P170 to P173 MR P170 Flush Pump MR P171 Flush Cycles MR P172 Flush Interval MRP173 Flush Duration MR Sets the number of pump cycles requiring flush control MA Output P200 to P219 P200 mA Output RangeP201 mA Output Function Determines the mA output range P202 mA Output Allocation P203 mA Output Value / Transducer Displays current mA output value for the Point Number P201-mA Function Action Settings Independent mA Setpoints P210 and P211MA Output Limits P212 and P213 P210 0/4 mA Output Setpoint MA Output Trim P214 to P215 P212 mA Output Min LimitP213 mA Output Max Limit P214 4 mA Output Trim MA Output Failsafe P219 MR MA Input P250 to P260 MRP215 20 mA Output Trim P219 mA Output Failsafe MR P250 mA Input Range MR P251 0 or 4 mA Input Level MRP252 20 mA Input Level MR Shows the mA input range of the connected mA device Discrete Input Functions P270 to P275 P253 Input Filter Time Constant MRP254 Scaled mA Input Value MR P260 mA Raw Input MR Record Temperatures P300 to P303 Standard Data Logging P300 to P321P270 Discrete Input Function P275 Scaled Discrete Input Value P302 Temperature, Sensor Maximum P300 Temperature, Transducer MaximumP301 Temperature, Transducer Minimum P303 Temperature, Sensor Minimum Record Readings P304 and P305Pump Records P309 to P312 P304 Reading Max P309 Pump RUN Time P310 Pump HoursP311 Pump Starts P312 Pump Run Ons MR Flow Records P320 and P321 MR LCD Totalizer P322 and P323 MRP320 Flow Max MR P321 Flow Min MR P323 LCD Total High MR Profile Records P330 to P337P322 LCD Total Low MR P330 Profile Record Code Description P331 Auto Record Enable Use to enable/disable the Auto Profile Record functionP332 Auto Record Transducer P333 Auto Record Interval P335 Auto Record OFF Setpoint Auto Record on and OFF Setpoints P334 to P337P334 Auto Record on Setpoint P336 Auto Record Filling / Emptying P337 Auto Record LOE Time Installation Records P340 to P342 P340 Date of ManufactureP341 RUN Time P342 Start Ups Open Channel Monitoring P600 to P621 MR P600 Primary Measuring Device MRSingle Point Model Dual Type of primary measuring device PMD used Exponent for the flow calculation formula P601 Flow Exponent MRWord on Exponents PMD Type Exponent sample only Dimensions of the Primary Measuring Device PMDExample Exponents P603 Maximum Head MR P604 Maximum Flow MRLevel value associated with Maximum Flow, in Units P005 Maximum flowrate associated with Maximum Head P603 P605 Zero Head MR Conditions Enter Maximum number of decimal places to be displayed P606 Time Units MRP607 Flowrate Decimal MR Volume units used to display total flow P608 Flowrate Units MRCubic metres / hour Cubic metres / day Cubic feet / second Million gallons / day Imperial P610 Head Breakpoints MR P611 Breakpoint Flowrates MRHead vs. Flowrate P610 and P611 Flowrate corresponding to each Head Breakpoint entered Procedure, with head steady P620 Low Flow Cutoff MRP621 Auto Zero Head MR Calibrates Zero Head P605 based on actual head measurements Or discharge Pumped Volume Totalizer P622 MRP622 Inflow / Discharge Adjust MR P630 LCD Totalized Multiplier MR Totalizer features apply to MultiRanger 200 onlyTotalizer P630 to P645 MR P633 LCD Totalized Decimal Position MR P640 Remote Totalized Multiplier MREnter the maximum number of decimal places to be displayed 100 1000 Enter the mantissa Y for the exponent Z in the formula P641 Flow Sampler Mantissa MRP642 Flow Sampler Exponent MR Offset Adjusts the measurements by a fixed amount Range Calibration P650 to P654P645 Relay Duration MR Enter the exponent Z for the mantissa Y in the formula Condition for use of this feature P650 Offset CalibrationP651 Sound Velocity Calibration Offset Calibration Using Sound Velocity Calibration Value altered when an Offset Calibration is performedP652 Offset Correction P653 Velocity P660 Temp Source Temperature Compensation P660 to P664P654 Velocity at 20C P663 Temperature Transducer Allocation Range -199 to 199 preset = 20 CP661 Temp Fixed P660 Temp Source P664 Temperature View the transducer temperature in CRate P700 to P708 P700 Max Fill Rate P702 Filling Indicator Fill rate required to activate the LCD Filling indicatorP701 Max Empty Rate P003 Value Meters / Minute P703 Emptying Indicator Empty rate required to activate the LCD Emptying indicatorP704 Rate Filter Damps Rate Value P707 fluctuations P705 Rate Update Time P706 Rate Update DistanceP707 Rate Value P005 Units P007 Span P708 Volume Rate Display MR Press Reading to toggle between percent and volumeMeasurement Verification P710 to P713 P710 Fuzz Filter P713 Echo Lock Window P820 Algorithm P711 Echo LockGlobal Transducer Off P711 value P712 preset value Adjusts the size of the Echo Lock WindowP712 Echo Lock Sampling P713 Echo Lock Window P727 Scan Delay Enables the System Sync on the terminal blockTransducer Scanning P726 to P729 P726 Level System Sync P728 Shot Delay Display P730 to P739P729 Scan Time P730 Auxiliary Reading P732 Display Delay P733 Scroll AccessAdjusts the Point Number display scroll speed P731 Auxiliary Reading Key P741 Communications Timeout P735 BacklightP737 Primary Reading MR Controls the LCD backlighting SmartLinx Reserved P750 to P769 Communications P770 to P782P770 Port Protocol P771 Network Address P774 Data Bits P772 Baud RateP773 Parity P778 Modem Available P779 Modem Inactivity TimeoutP775 Stop Bits SmartLinx Hardware Testing P790 to P795 P790 Hardware ErrorP782 Parameter Index Location Global P794 SmartLinx Module Type P795 SmartLinx Protocol P791 Hardware Error CodeP792 Hardware Error Count Echo Processing P800 to P807 P799 Communications ControlP800 Near Blanking Space near the transducer face which cannot be measured P801 Range Extension P802 Transducer with Submergence Shield P803 Shot / Pulse Mode P804 Confidence ThresholdDetermines what type of ultrasonic shots are fired Determines which echoes are evaluated by software P805 Echo Confidence P806 Echo StrengthP807 Noise Display Description Advanced Echo Processing P815 to P825 P815 Echo Time FilteredP816 Echo Time Raw Time in ms from the transmit pulse to the processed echo P820 Algorithm P821 Spike Filter P822 Narrow Echo FilterDampens spikes in the echo profile to reduce false readings Filters out echoes of a specific width Smoothes jagged peaks in the echo profile P823 Reform EchoP825 Echo Marker Trigger Advanced TVT Adjustment P830 to P835 P830 TVT TypeP831 TVT Shaper Selects the TVT Curve used P832 TVT Shaper Adjust P833 TVT Start Min P833 TVT Start Min P835 TVT Slope Min P834 TVT Start DurationP835 TVT Slope Min Values Display before Auto False Echo Suppression Or when P837 =P837 Auto False-Echo Suppression Set Up P838 Auto False-Echo Suppression DistanceP839 TVT Hover Level Display after Auto False Echo Suppression P841 Long Shot Number Advanced Shot Adjustment P840 to P852P840 Short Shot Number P844 Short Shot Width P842 Short Shot FrequencyP843 Long Shot Frequency Adjust the width in ms of the long shot transmit pulse Range 30 to Preset P840 Short Shot NumberP845 Long Shot Width P850 Short Shot Bias Test P900 to P913 P852 Short Shot RangeP900 Software Revision Number P901 Memory P902 Watchdog P903 DisplayP904 Keypad P905 Transmit Pulse P912 Transducer Temperature P908 ScannerP910 Toggle Relays P911 mA Output Value P913 Sensor Temperature To Access in RUN ModeMeasurement P920 to P927 P914 mA Input MR P921 Material Measurement P922 Space MeasurementP923 Distance Measurement P001 P050 = P050 ≠ P924 Volume Measurement MR P925 Flow Measurement MRP926 Head Measurement MR Calculated flowrate in Max Flow P604 units or % of Max Flow Master Reset P999 This feature resets all parameters to original valuesP927 Distance Measurement Pressing the Clear keys 7ML19981FB06 Parameters Parameter depen Dent up to 7 2 Or 3 Appendix a Index TypesGlobal View only Breakpoint Transmit Pulse Echo ProcessingDolphin Plus Display Cursor TVT Time Varying Threshold curves Auto False-Echo Suppression Distance Calculation Sound Velocity Volume Calculation MR ScanningMultiRanger 100/200 Universal, Linear P050 = Set P050 = Flow CalculationUniversal, Curved MR Universal, Linear MR See also Typical Flow Characterization on Maximum Process Speed Parameter UnitsValues Dependent on Maximum Process Fast Symptom Cause Action Appendix C TroubleshootingCommon Problems Chart Noise Problems Determine the Noise SourceRemoved + removed Go to Acoustical Noise Common Wiring Problems Non-Transducer Noise SourcesReducing Electrical Noise Reducing Acoustical Noise Flashing LOE Display Adjust Transducer AimingMeasurement Difficulties Nozzle Mountings Fixed ReadingObstructions in the Sound Beam Adjust the Echo Algorithm Wrong ReadingSet the MultiRanger to Ignore the Bad Echo Types of Wrong Readings Transducer Ringing Normal Ring DownPoor Ring Down Ring Down TVT curve Unit Repair and Excluded Liability Pump Control Options Pump Control AlgorithmsPump Groups Pump by Rate MR Fixed Duty Backup P111 = 51 MR Fixed Duty Assist P111 = Alternate Duty Backup P111 = 53 MR Alternate Duty Assist P111 =Index Relays Cycle Relays Service Ratio Duty Assist P111 = 54 MR Relay Operation for P118 = 2 MR Service Ratio Duty Backup P111 = 55 MR Other Pump Controls MRFirst In First Out Fifo P111 = 56 MR Pump by Rate P121 MR Flush Device P170 to P173 Appendix E Updating Software Updating Software Connecting the Transducer Appendix F UpgradingMounting a MultiRanger 100/200 Coaxial Transducer Extention Connecting a transducer with RG62 coaxial extension cable Existing installation Alarm MultiRanger PlusRelay Parameter Value On setpoint 7ML19981FBO6 Appendix G Conduit Entry for Class 1, Div 2 ApplicationsAppendix G 23650314 Changes MultiRangerSoft Soft Ware Date Changes Rev Systems testing Property no ResetSimatic PDM related TVT display Improvement to prevent it from going Eliminated rogue watchdog resets when Improved Preset Application valuesUsing Dolphin+ Changed P132 to global OCM Time Units improvement From Modbus map regNow being protected from other units’ Transmit pulse DDs required 7ML19981FB06 Property noReset Improved volume calculation for 3rd pointVolume Reading some floats as decimal shifted P000 Lock G Programming ChartsParameter Charts P121 Pump by Rate MR P122 Pump Service Ratio MR P113 Relay OFF Setpoint P115P116 Deadband P118 Relay Output Logic P119 Relay Logic Test P210 0/4 mA Output Setpoint P211 20 mA Output Setpoint P219 mA Output FailsafeMR P304 Reading Max P305 Reading MinP320 Flow Max MR P321 Flow Min MR P322 LCD Total Low MR P323 LCD Total High MR P340 Date of Manufacture P341 RUN Time P342 Start Ups Open Channel Monitoring Temperature Compensation P737 Primary Reading MR P741 Communications Timeout SmartLinx Reserved Communications Reserved Parameter Index Parameter access 105153 103 203 212207 162 Service ratio Testing110 242 Characterization chart Weir167 233Page Page 7ml19981FB06