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Delta Electronics VFD-E manual Introduction

Models: VFD-E

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Chapter 1 Introduction

RFI Jumper Location

Frame A: near the output terminals (U/T1, V/T2, W/T3)

Frame B: above the nameplate

Frame C: above the warning label

Frame

A

	Power range	Models
	0.25-2hp (0.2-1.5kW)	VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A,
	0.25-2hp (0.2-1.5kW)	VFD007E21A/23A/43A, VFD015E23A/43A
		VFD007E21A/23A/43A, VFD015E23A/43A
		VFD002E11C/21C/23C, VFD004E11C/21C/23C/43C,
		VFD007E21C/23C/43C, VFD015E23C/43C
		VFD002E11T/21T/23T, VFD004E11T/21T/23T/43T,
		VFD007E21T/23T/43T, VFD015E23T/43T

Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11

1-5

Image 18

Delta Electronics VFD-E manual Introduction

Contents

Page Page Page Preface Page Table of Contents Troubleshooting Keypad and Start UpParameters Fault Code Information and Maintenance Appendix a Specifications Appendix B AccessoriesReference Table for the 7-segment LED Display of the Digital Appendix C How to Select the Right AC Motor Drive Appendix D How to Use PLC FunctionProgram Download Program Monitor Limit of PLC Ladder Diagram Appendix E CANopen Function This page intentionally left blank Introduction Model Explanation Receiving and InspectionNameplate Information MODELVFD007E23ASeries Number Explanation 007E23A 7T 7 Drive Frames and Appearances25-2HP/0.2-1.5kW Frame a 15HP/0.75-11kW Frame B&C Internal StructureIntroduction Remove Instructions RFI JumperRemove RST Terminal Cover Remove UVW Terminal Cover Remove KeypadRemove Front Cover Remove Fan Remove Extension CardStorage Preparation for Installation and Wiring Ambient ConditionsOperation TransportationFrame B and C Mounting Clearances For VFD-E-P series heat sink system exampleFrame a Frame B and C Introduction Dimensions FrameDimensions for VFD-E-P series H2 H1 This page intentionally left blank Installation and Wiring Wiring MI1 MO1 MI1 MI5 +/B1 RL1 SL2 RL1 SL2 TL3 NPN mode with external power Canl SG+Good External Wiring FUSE/NFBMain Circuit Main Circuit Connection Explanation of Terminal Function Terminal SymbolMains power terminals R/L1, S/L2, T/L3 Output terminals for main circuit U, V, WTerminals +/B1, B2 for connecting brake resistor +/B1Main Circuit Terminals Frame a Frame B Frame CCircuit diagram for digital inputs NPN current 16mA Control TerminalsMI2 MI1OFF MI3AVI MO1MCM ACMAnalog inputs AVI, ACI, ACM Digital outputs MO1, MCMGeneral Terminals This page intentionally left blank Keypad and Start Up KeypadOperation Method Method Source Trial RunFrequency Source MI1-DCMCheck if the motor runs steadily Parameters Summary of Parameter Settings Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer AVI2 UP/DOWN Operation mode indication AFM Group 4 Input Function Parameters Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Group 5 Multi-Step Speeds Parameters Explanation SettingsSetting Group 6 Protection Parameters Explanation Settings Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Group 7 Motor Parameters Explanation Settings FLAParameter Explanation Settings Factory Group 8 Special Parameters Explanation Settings Factory Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory AVI2 Group 11 Parameters for Extension Card MO4/RA4 MO2/RA2MO3/RA3 MO5/RA5Setting Parameters Parameter Explanation Settings Factory Customer Parameters Parameter Settings for Applications DC Brake before Running Applications Purpose FunctionsMulti-step Operation Applications Purpose Functions Operation Command Applications Purpose Two-wire/three-wire Applications PurposeWire Overheat Warning Applications PurposeParameters Parameters Parameters Group 0 User Parameters Description of Parameter Settings00.02 Parameter Reset 115V/230V SeriesFactory Setting 00.04 00.0500.08 00.0900.10 Control Method 00.0900.08 00.11 Reserved 00.12 50Hz Base Voltage Selection01.01 Group 1 Basic Parameters01.00 01.0201.06 01.0401.05 01.0701.10 01.0801.09 01.1101.13 01.1401.15 01.13 01.1401.17 01.1801.22 01.2001.21 01.2301.28 01.2601.27 01.2901.39 01.3401.38 01.40Factory Setting Settings First Master Frequency Command Only 02.03 115V/230V/460V SeriesMethod a Frame a Frame B & C Method B Frame a Frame B & CParameters Source Pr.02.01 is changed OFF on 600Hz 50.0Hz 28 s 68 s Sec 34 s 02.0802.11 02.1202.15 02.16 Display Value Bit FunctionSettings Function Description Group 3 Output Function ParametersDesired Frequency 2 Attained Unit Settings 00 to 600.0 Hz 03.0203.04 03.05 03.0603.08 AFM 03.11 03.12Weights =Active =Off Bit Relay MO1 Example 1 Standard application 04.0004.02 Example 2 Use of biasExample 3 Use of bias and gain for use of full range Example 5 Use of negative bias in noisy environment 04.13 04.1104.12 04.1404.20 04.1704.18 04.21REV / Stop FWD/STOPFWD /STOP REV/STOP RUN/STOPMaster Frequency and Jog Frequency to select for Speed by programming the AC motor drive’s internal PLCFunction. There are 17 step speed frequencies including ApplicationAccel/Decel Inhibit Accel/Decel Time Selection Command Function Description Settings Accel/Decel Time Selection MI6=4 MI5=3 MI4=2 MI3=1 04.09MI9 MI7MI8 04.10=OFF MI3 MI4 MI5 MI6ACI/AVI2 Weights 04.27 04.28 =OFF 05.02 05.0005.01 05.03Multi-speed via External Terminals Group 6 Protection Parameters 06.0006.01 06.02Over-current stall prevention during operation 06.0406.05 Factor % 06.07Parameters Parameters 07.01 Group 7 Motor Parameters07.00 07.0207.04 07.0507.08 07.0607.07 07.09Resistor-divider 07.15 07.1607.19 07.1307.18 07.2007.33 07.3107.32 07.3408.01 Group 8 Special Parameters08.00 08.0208.05 Revision June 2008, 04EE, SW--PW V1.11/CTL 105 08.09 08.0708.08 08.1008.14 08.1208.13 08.16AVR function disabled for stop 08.21 08.1908.20 08.22Status 2 unexpected power off, such as momentary power loss 08.25Parameters RS-485 not for VFD*E*C models Group 9 Communication ParametersAscii mode 09.03RTU mode STX DataStart ENDCommand message FEH 6FHF7H 5CHEEH 1FHCommand message Address 01H Function 08H Data address 00H A0H 4DHD9H Address 01H Function 03H Starting data address 21H 02H Revision June 2008, 04EE, SW--PW V1.11/CTL 123 Overload2 oL2 Revision June 2008, 04EE, SW--PW V1.11/CTL 125 Ascii mode RTU mode A1H Exception Explanation CodeCommunication program of PC Void main Int OutportbPORT+MCR,0x08 09.07 RS485 BUS130 Revision June 2008, 04EE, SW--PW V1.11/CTL 09.11 Group 10 PID Control 10.0210.03 10.0410.05 10.06 10.0710.08 10.12 10.1010.11 10.1310.16 Revision June 2008, 04EE, SW--PW V1.11/CTL 137 138 Revision June 2008, 04EE, SW--PW V1.11/CTL Revision June 2008, 04EE, SW--PW V1.11/CTL 139 Settings Function Speed search function and synchronize with the motor Speed, and then accelerate to Master Frequency142 Revision June 2008, 04EE, SW--PW V1.11/CTL When AC motor drive is in Stop mode and this function is 12.03 Group 12 Analog Input/Output Parameters for Extension Card12.02 12.0412.07 12.0512.06 12.0812.14 12.1212.13 12.1512.22 12.25 13.01 Group 13 PG function Parameters for Extension CardCCW 13.0213.06 13.0413.05 13.09PLC Different Parameters for VFD*E*C Models Revision June 2008, 04EE, SW--PW V1.11/CTL 153 03.09 Reserved 03.10 Revision June 2008, 04EE, SW--PW V1.11/CTL 155 Group 7 Motor Parameters Explanation Settings Factory Group 9 Communication Parameters Explanation SettingsRevision June 2008, 04EE, SW--PW V1.11/CTL 157 158 Revision June 2008, 04EE, SW--PW V1.11/CTL Troubleshooting Over Current OCGround Fault Over Voltage OVLow Voltage Lv Over Heat OH OverloadPhase Loss PHL Keypad Display is AbnormalMotor cannot Run Motor Speed cannot be Changed Motor Stalls during Acceleration Motor does not Run as ExpectedElectromagnetic/Induction Noise Environmental ConditionAffecting Other Machines Fault Fault Descriptions Corrective Actions Name Fault Code InformationCommon Problems and Solutions Over currentOverheating CC current clamp OV hardware errorGFF hardware error OC hardware error Low voltagePhase error Fault Descriptions Corrective Actions NameExternal Fault OV or LV Temperature sensor errorPID feedback signal error Communication ErrorAnalog signal error Phase LossFault Fault Descriptions Corrective Actions Name Daily Inspection ResetMaintenance and Inspections Periodic InspectionVoltage Maintenance Check Items Methods and Criterion Keypad Maintenance Check Items Methods and Criterion Main circuit Maintenance Check Items Methods and CriterionChange of copper plate One Year Daily Page Appendix a Specifications Appendix a Specifications Conditions This page intentionally left blank Appendix B Accessories All Brake Resistors & Brake Units Used in AC Motor DrivesAppendix B Accessories NFB MotorDimensions and Weights for Brake Resistors Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075 Appendix B Accessories Order P/N BR200W150, BR200W250 No-fuse Circuit Breaker Chart Phase Recommended Model No-fuse Breaker aFuse Specification Chart JJN-6JJN-6 JJS-6 AC Reactor AC Input Reactor Recommended Value ~5% impedanceImpedance AC Output Reactor Recommended Value Applications M1 reactor AC motor drive MotorLine impedance will be small and the charge Diagram B Zero Phase Reactor RF220X00ADiagram a AWGRemote Controller RC-01 5 4 16 15 14 13 11 RC-01Terminal blockExplanation of Display Message ResetPU06 Description of the Digital Keypad VFD-PU06 StopOperation Flow Chart XX-XXKPE-LE02 Description of the Digital Keypad KPE-LE02 Display MessageDescriptions Display Message How to Operate the Digital Keypad StartLED EME-R2CA Extension CardRelay Card EME-R3AADigital I/O Card Analog I/O CardCommunication Card Speed Feedback Card EME-PG01Setting MAC addresses Wiring and SettingsSwitch Mounting MethodLonWorks Communication Module CME-LW01 Power SupplyLEDs Display StepSpecifications LED Indications Profibus Communication Module CME-PD01 Panel Appearance Parameters Settings in VFD-E Profibus AddressVFD-E Address Meaning CME-COP01 CANopenProduct Profile CanComponents Pin Definition on CANopen Connection PortStopped LED Indicator Explanation & TroubleshootingRUN LED PRE-OPERATIONALLED on Error LEDSP LED LED OFFDIN Rail MKE-DRA MKE-DRB MKE-EP Clamp TWO Hole StrapAppendix B Accessories This page intentionally left blank Appendix C How to Select the Right AC Motor Drive Related SpecificationWhen one AC motor drive operates one motor When one AC motor drive operates more than one motorCapacity Formulas ⋅ IM ≤ the rated current of AC motor drive a General Precaution Parameter Settings NoteSelection Note How to Choose a Suitable Motor Standard motorSpecial motors Pole-changing Dahlander motorPower Transmission Mechanism Motor torqueThis page intentionally left blank ※ This function is not for VFD*E*C models Ladder Diagram Editor WPLSoftPLC Overview Introduction CPUStart-up Steps for PLC Execution RS485Device Reference Table MI1 MI2 MI3 MI4 MI5 MI6MI7 MI8 MI9 WPLSoft Installation EME-DR2CAMO2 MO3 MO4 Program Input Program Download Program Monitor Limit of PLCAppendix D How to Use PLC Function Ladder Diagram Program Scan Chart of the PLC Ladder Diagram Appendix D How to Use PLC Function LDP LDIORI AndpMRD Edition of PLC Ladder DiagramMPS MPPORB ANB OUT TMR Appendix D How to Use PLC Function Example for Designing Basic Program Example 1 the latching circuit for priority of stopExample 3 the latching circuit of SET and RST commands Example 6 Sequential Control Example 8 Blinking Circuit Seconds PLC Devices Summary of DVP-PLC Device Number StepsDevices Functions „ The Function of Input/output ContactsValue, Constant K / H Function of Timer Function of Auxiliary RelayFeatures and Functions of Counter Register Types RST C0 CNT C0 K5 LD C0 OUT Y0Special Auxiliary Relays Special Registers Communication Addresses for Devices only for PLC2 mode Function Code only for PLC2 mode Commands Basic CommandsMain Control Commands Output CommandsTimer and Counters Rising-edge/falling-edge Detection Commands of ContactExplanation for the Commands Rising-edge/falling-edge Output CommandsEnd Command Mnemonic FunctionLDI MnemonicANI ORI ANI ANBOperand Function ORBMRD MPPFalse OFF INVINV TrueSET TMR Device StatusRST T5 K1000CNT C2 K100MC / MCR MCR LDP LDFAndf LDFAndp OUT Y1ORP ORFPLS Description of the Application Commands PLFMnemonic Operands Function Explanation for the Application CommandsAPI Type Bit Devices Word devices Program StepsRST M0 RST M1 Zrst M0 M2 RST M2S 2, S, D Zone Compare MOV MoveMOV K10 D0 MOV T0 D10 Bmov D10 Mnemonic OperandsADD Type Word devices Program StepsBit command B15 B31 B16b15 Type Bit Devices Word devicesQuotient Remainder INCDecrement Incp D0DEC Decp D0ROR ROLSpecial Application Commands for the AC Motor Drive D10Appendix D How to Use PLC Function M100 WPR S1, S2Wprp Fpid S1, S2, S3, S4Freq S1, S2, S3Freqp Error Code Code Description Corrective ActionsPlff This page intentionally left blank Appendix E CANopen Function Overview CANopen Protocol DSP-XXX2 RJ-45 Pin Definition Pre-Defined Connection SetCANopen Communication Protocol NMT Network Management ObjectAfter power is applied, it is auto in initialization state SDO Service Data Object PDO SDOEmerg PDO Process Data Object Master transmits PDO data to Slave Display Error Description Register Code Bit 0~7 Emcy Emergency ObjectController CANopen Code Bit 0~7 Controller CANopen Error Display DescriptionIndex Sub Definition Factory Size Unit Setting COB-ID SyncIndex Sub Definition Factory Size Unit Setting Index Sub Definition Factory Size Unit Setting How to Control by CANopen Disable Xxxxxxxx