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Delta Electronics VFD-E manual This page intentionally left blank

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Appendix C How to Select the Right AC Motor Drive

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C-8	Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11

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Delta Electronics VFD-E manual This page intentionally left blank

Contents

Page Page Page Preface Page Table of Contents Keypad and Start Up TroubleshootingParameters Appendix a Specifications Appendix B Accessories Fault Code Information and MaintenanceReference Table for the 7-segment LED Display of the Digital Appendix D How to Use PLC Function Appendix C How to Select the Right AC Motor DriveProgram Download Program Monitor Limit of PLC Ladder Diagram Appendix E CANopen Function This page intentionally left blank Introduction MODELVFD007E23A Receiving and InspectionNameplate Information Model ExplanationDrive Frames and Appearances Series Number Explanation 007E23A 7T 725-2HP/0.2-1.5kW Frame a Internal Structure 15HP/0.75-11kW Frame B&CIntroduction RFI Jumper Remove InstructionsRemove Fan Remove Extension Card Remove KeypadRemove Front Cover Remove RST Terminal Cover Remove UVW Terminal CoverTransportation Preparation for Installation and Wiring Ambient ConditionsOperation StorageFor VFD-E-P series heat sink system example Frame B and C Mounting ClearancesFrame a Frame B and C Introduction Frame DimensionsDimensions for VFD-E-P series H2 H1 This page intentionally left blank Installation and Wiring Wiring MI1 MO1 MI1 MI5 +/B1 RL1 SL2 RL1 SL2 TL3 NPN mode with external power SG+ CanlGood FUSE/NFB External WiringMain Circuit Main Circuit Connection Output terminals for main circuit U, V, W Terminal SymbolMains power terminals R/L1, S/L2, T/L3 Explanation of Terminal Function+/B1 Terminals +/B1, B2 for connecting brake resistorFrame a Frame B Frame C Main Circuit TerminalsControl Terminals Circuit diagram for digital inputs NPN current 16mAMI3 MI1OFF MI2ACM MO1MCM AVIDigital outputs MO1, MCM Analog inputs AVI, ACI, ACMGeneral Terminals This page intentionally left blank Keypad Keypad and Start UpOperation Method MI1-DCM Trial RunFrequency Source Method SourceCheck if the motor runs steadily Parameters Summary of Parameter Settings Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer AVI2 UP/DOWN Operation mode indication AFM Group 4 Input Function Parameters Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Group 5 Multi-Step Speeds Parameters Explanation Settings Parameter Explanation SettingsSetting Group 6 Protection Parameters Explanation Settings Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer FLA Group 7 Motor Parameters Explanation SettingsParameter Explanation Settings Factory Group 8 Special Parameters Explanation Settings Factory Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory AVI2 Group 11 Parameters for Extension Card MO5/RA5 MO2/RA2MO3/RA3 MO4/RA4Setting Parameters Parameter Explanation Settings Factory Customer Parameters DC Brake before Running Applications Purpose Functions Parameter Settings for ApplicationsMulti-step Operation Applications Purpose Functions Overheat Warning Applications Purpose Two-wire/three-wire Applications PurposeWire Operation Command Applications PurposeParameters Parameters Parameters 115V/230V Series Description of Parameter Settings00.02 Parameter Reset Group 0 User ParametersFactory Setting 00.05 00.0400.09 00.0800.11 Reserved 00.12 50Hz Base Voltage Selection 00.0900.08 00.10 Control Method01.02 Group 1 Basic Parameters01.00 01.0101.07 01.0401.05 01.0601.11 01.0801.09 01.1001.14 01.1301.13 01.14 01.1501.18 01.1701.23 01.2001.21 01.2201.29 01.2601.27 01.2801.40 01.3401.38 01.39Factory Setting Settings First Master Frequency Command Only 115V/230V/460V Series 02.03Method B Frame a Frame B & C Method a Frame a Frame B & CParameters Source Pr.02.01 is changed OFF on 02.08 600Hz 50.0Hz 28 s 68 s Sec 34 s02.12 02.1102.15 Display Value Bit Function 02.16Group 3 Output Function Parameters Settings Function Description03.02 Desired Frequency 2 Attained Unit Settings 00 to 600.0 Hz03.04 03.06 03.0503.08 AFM 03.12 03.11Weights =Active =Off Bit Relay MO1 Example 2 Use of bias 04.0004.02 Example 1 Standard applicationExample 3 Use of bias and gain for use of full range Example 5 Use of negative bias in noisy environment 04.14 04.1104.12 04.1304.21 04.1704.18 04.20RUN/STOP FWD/STOPFWD /STOP REV/STOP REV / StopApplication Speed by programming the AC motor drive’s internal PLCFunction. There are 17 step speed frequencies including Master Frequency and Jog Frequency to select forAccel/Decel Inhibit Accel/Decel Time Selection Command Function Description Settings Accel/Decel Time Selection 04.09 MI6=4 MI5=3 MI4=2 MI3=104.10 MI7MI8 MI9MI3 MI4 MI5 MI6 =OFFACI/AVI2 Weights 04.27 04.28 =OFF 05.03 05.0005.01 05.02Multi-speed via External Terminals 06.00 Group 6 Protection Parameters06.02 06.0106.04 Over-current stall prevention during operation06.05 06.07 Factor %Parameters Parameters 07.02 Group 7 Motor Parameters07.00 07.0107.05 07.0407.09 07.0607.07 07.08Resistor-divider 07.16 07.1507.20 07.1307.18 07.1907.34 07.3107.32 07.3308.02 Group 8 Special Parameters08.00 08.0108.05 Revision June 2008, 04EE, SW--PW V1.11/CTL 105 08.10 08.0708.08 08.0908.16 08.1208.13 08.14AVR function disabled for stop 08.22 08.1908.20 08.2108.25 Status 2 unexpected power off, such as momentary power lossParameters Group 9 Communication Parameters RS-485 not for VFD*E*C models09.03 Ascii modeRTU mode Data STXEND StartCommand message 5CH 6FHF7H FEH1FH EEHCommand message Address 01H Function 08H Data address 00H 4DH A0HD9H Address 01H Function 03H Starting data address 21H 02H Revision June 2008, 04EE, SW--PW V1.11/CTL 123 Overload2 oL2 Revision June 2008, 04EE, SW--PW V1.11/CTL 125 Ascii mode RTU mode Exception Explanation Code A1HCommunication program of PC Void main Int OutportbPORT+MCR,0x08 RS485 BUS 09.07130 Revision June 2008, 04EE, SW--PW V1.11/CTL 09.11 10.02 Group 10 PID Control10.04 10.0310.05 10.07 10.0610.08 10.13 10.1010.11 10.1210.16 Revision June 2008, 04EE, SW--PW V1.11/CTL 137 138 Revision June 2008, 04EE, SW--PW V1.11/CTL Revision June 2008, 04EE, SW--PW V1.11/CTL 139 Settings Function Speed, and then accelerate to Master Frequency Speed search function and synchronize with the motor142 Revision June 2008, 04EE, SW--PW V1.11/CTL When AC motor drive is in Stop mode and this function is 12.04 Group 12 Analog Input/Output Parameters for Extension Card12.02 12.0312.08 12.0512.06 12.0712.15 12.1212.13 12.1412.22 12.25 13.02 Group 13 PG function Parameters for Extension CardCCW 13.0113.09 13.0413.05 13.06PLC Different Parameters for VFD*E*C Models Revision June 2008, 04EE, SW--PW V1.11/CTL 153 03.09 Reserved 03.10 Revision June 2008, 04EE, SW--PW V1.11/CTL 155 Group 9 Communication Parameters Explanation Settings Group 7 Motor Parameters Explanation Settings FactoryRevision June 2008, 04EE, SW--PW V1.11/CTL 157 158 Revision June 2008, 04EE, SW--PW V1.11/CTL Over Current OC TroubleshootingOver Voltage OV Ground FaultLow Voltage Lv Overload Over Heat OHKeypad Display is Abnormal Phase Loss PHLMotor cannot Run Motor Speed cannot be Changed Motor does not Run as Expected Motor Stalls during AccelerationEnvironmental Condition Electromagnetic/Induction NoiseAffecting Other Machines Over current Fault Code InformationCommon Problems and Solutions Fault Fault Descriptions Corrective Actions NameLow voltage CC current clamp OV hardware errorGFF hardware error OC hardware error OverheatingOV or LV Temperature sensor error Fault Descriptions Corrective Actions NameExternal Fault Phase errorPhase Loss Communication ErrorAnalog signal error PID feedback signal errorFault Fault Descriptions Corrective Actions Name Periodic Inspection ResetMaintenance and Inspections Daily InspectionVoltage Maintenance Check Items Methods and Criterion Main circuit Maintenance Check Items Methods and Criterion Keypad Maintenance Check Items Methods and CriterionChange of copper plate One Year Daily Page Appendix a Specifications Appendix a Specifications Conditions This page intentionally left blank All Brake Resistors & Brake Units Used in AC Motor Drives Appendix B AccessoriesAppendix B Accessories Motor NFBDimensions and Weights for Brake Resistors Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075 Appendix B Accessories Order P/N BR200W150, BR200W250 Phase Recommended Model No-fuse Breaker a No-fuse Circuit Breaker ChartJJN-6 Fuse Specification ChartJJN-6 JJS-6 ~5% impedance AC Reactor AC Input Reactor Recommended ValueImpedance AC Output Reactor Recommended Value M1 reactor AC motor drive Motor ApplicationsLine impedance will be small and the charge AWG Zero Phase Reactor RF220X00ADiagram a Diagram B5 4 16 15 14 13 11 RC-01Terminal block Remote Controller RC-01Stop ResetPU06 Description of the Digital Keypad VFD-PU06 Explanation of Display MessageXX-XX Operation Flow ChartDisplay Message KPE-LE02 Description of the Digital Keypad KPE-LE02Descriptions Display Message Start How to Operate the Digital KeypadLED EME-R3AA Extension CardRelay Card EME-R2CAAnalog I/O Card Digital I/O CardCommunication Card EME-PG01 Speed Feedback CardMounting Method Wiring and SettingsSwitch Setting MAC addressesStep Power SupplyLEDs Display LonWorks Communication Module CME-LW01Specifications LED Indications Profibus Communication Module CME-PD01 Panel Appearance Profibus Address Parameters Settings in VFD-EVFD-E Can CME-COP01 CANopenProduct Profile Address MeaningPin Definition on CANopen Connection Port ComponentsPRE-OPERATIONAL LED Indicator Explanation & TroubleshootingRUN LED StoppedLED OFF Error LEDSP LED LED onDIN Rail MKE-DRA Clamp TWO Hole Strap MKE-DRB MKE-EPAppendix B Accessories This page intentionally left blank Related Specification Appendix C How to Select the Right AC Motor DriveWhen one AC motor drive operates more than one motor When one AC motor drive operates one motorCapacity Formulas ⋅ IM ≤ the rated current of AC motor drive a Parameter Settings Note General PrecautionSelection Note Standard motor How to Choose a Suitable MotorPole-changing Dahlander motor Special motorsMotor torque Power Transmission MechanismThis page intentionally left blank CPU Ladder Diagram Editor WPLSoftPLC Overview Introduction ※ This function is not for VFD*E*C modelsRS485 Start-up Steps for PLC ExecutionMI1 MI2 MI3 MI4 MI5 MI6 Device Reference TableMI7 MI8 MI9 EME-DR2CA WPLSoft InstallationMO2 MO3 MO4 Program Input Program Download Limit of PLC Program MonitorAppendix D How to Use PLC Function Ladder Diagram Program Scan Chart of the PLC Ladder Diagram Appendix D How to Use PLC Function Andp LDIORI LDPMPP Edition of PLC Ladder DiagramMPS MRDORB ANB OUT TMR Appendix D How to Use PLC Function Example 1 the latching circuit for priority of stop Example for Designing Basic ProgramExample 3 the latching circuit of SET and RST commands Example 6 Sequential Control Example 8 Blinking Circuit Seconds Steps PLC Devices Summary of DVP-PLC Device Number„ The Function of Input/output Contacts Devices FunctionsValue, Constant K / H Function of Auxiliary Relay Function of TimerFeatures and Functions of Counter RST C0 CNT C0 K5 LD C0 OUT Y0 Register TypesSpecial Auxiliary Relays Special Registers Communication Addresses for Devices only for PLC2 mode Commands Basic Commands Function Code only for PLC2 modeRising-edge/falling-edge Detection Commands of Contact Output CommandsTimer and Counters Main Control CommandsMnemonic Function Rising-edge/falling-edge Output CommandsEnd Command Explanation for the CommandsMnemonic LDIANI ORI ORB ANBOperand Function ANIMPP MRDTrue INVINV False OFFSET T5 K1000 Device StatusRST TMRC2 K100 CNTMC / MCR MCR LDF LDPOUT Y1 LDFAndp AndfORF ORPPLS PLF Description of the Application CommandsType Bit Devices Word devices Program Steps Explanation for the Application CommandsAPI Mnemonic Operands FunctionZrst M0 M2 RST M2 RST M0 RST M1S 2, S, D Zone Compare Move MOVMOV K10 D0 MOV T0 D10 Mnemonic Operands Bmov D10ADD Word devices Program Steps TypeType Bit Devices Word devices Bit command B15 B31 B16b15INC Quotient RemainderDecp D0 Incp D0DEC DecrementROL RORD10 Special Application Commands for the AC Motor DriveAppendix D How to Use PLC Function M100 S1, S2 WPRWprp S1, S2, S3, S4 FpidS1, S2, S3 FreqFreqp Code Description Corrective Actions Error CodePlff This page intentionally left blank Appendix E CANopen Function DSP-XXX Overview CANopen ProtocolPre-Defined Connection Set 2 RJ-45 Pin DefinitionNMT Network Management Object CANopen Communication ProtocolAfter power is applied, it is auto in initialization state PDO SDO SDO Service Data ObjectEmerg PDO Process Data Object Master transmits PDO data to Slave Emcy Emergency Object Display Error Description Register Code Bit 0~7Controller CANopen COB-ID Sync Controller CANopen Error Display DescriptionIndex Sub Definition Factory Size Unit Setting Code Bit 0~7Index Sub Definition Factory Size Unit Setting Index Sub Definition Factory Size Unit Setting How to Control by CANopen Xxxxxxxx Disable