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Appendix C How to Select the Right AC Motor Drive

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C-8	Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11

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Delta Electronics VFD-E manual This page intentionally left blank

Contents

Page Page Page Preface Page Table of Contents Keypad and Start Up TroubleshootingParameters Appendix a Specifications Appendix B Accessories Fault Code Information and Maintenance Reference Table for the 7-segment LED Display of the Digital Appendix D How to Use PLC Function Appendix C How to Select the Right AC Motor Drive Program Download Program Monitor Limit of PLC Ladder Diagram Appendix E CANopen Function This page intentionally left blank Introduction MODELVFD007E23A Receiving and InspectionNameplate Information Model Explanation Drive Frames and Appearances Series Number Explanation 007E23A 7T 725-2HP/0.2-1.5kW Frame a Internal Structure 15HP/0.75-11kW Frame B&C Introduction RFI Jumper Remove Instructions Remove Fan Remove Extension Card Remove KeypadRemove Front Cover Remove RST Terminal Cover Remove UVW Terminal Cover Transportation Preparation for Installation and Wiring Ambient ConditionsOperation Storage For VFD-E-P series heat sink system example Frame B and C Mounting Clearances Frame a Frame B and C Introduction Frame Dimensions Dimensions for VFD-E-P series H2 H1 This page intentionally left blank Installation and Wiring Wiring MI1 MO1 MI1 MI5 +/B1 RL1 SL2 RL1 SL2 TL3 NPN mode with external power SG+ Canl Good FUSE/NFB External Wiring Main Circuit Main Circuit Connection Output terminals for main circuit U, V, W Terminal SymbolMains power terminals R/L1, S/L2, T/L3 Explanation of Terminal Function +/B1 Terminals +/B1, B2 for connecting brake resistor Frame a Frame B Frame C Main Circuit Terminals Control Terminals Circuit diagram for digital inputs NPN current 16mA MI3 MI1OFF MI2 ACM MO1MCM AVI Digital outputs MO1, MCM Analog inputs AVI, ACI, ACMGeneral Terminals This page intentionally left blank Keypad Keypad and Start Up Operation Method MI1-DCM Trial RunFrequency Source Method Source Check if the motor runs steadily Parameters Summary of Parameter Settings Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer AVI2 UP/DOWN Operation mode indication AFM Group 4 Input Function Parameters Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Group 5 Multi-Step Speeds Parameters Explanation Settings Parameter Explanation SettingsSetting Group 6 Protection Parameters Explanation Settings Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer FLA Group 7 Motor Parameters Explanation Settings Parameter Explanation Settings Factory Group 8 Special Parameters Explanation Settings Factory Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory AVI2 Group 11 Parameters for Extension Card MO5/RA5 MO2/RA2MO3/RA3 MO4/RA4 Setting Parameters Parameter Explanation Settings Factory Customer Parameters DC Brake before Running Applications Purpose Functions Parameter Settings for ApplicationsMulti-step Operation Applications Purpose Functions Overheat Warning Applications Purpose Two-wire/three-wire Applications PurposeWire Operation Command Applications Purpose Parameters Parameters Parameters 115V/230V Series Description of Parameter Settings00.02 Parameter Reset Group 0 User Parameters Factory Setting 00.05 00.04 00.09 00.08 00.11 Reserved 00.12 50Hz Base Voltage Selection 00.0900.08 00.10 Control Method 01.02 Group 1 Basic Parameters01.00 01.01 01.07 01.0401.05 01.06 01.11 01.0801.09 01.10 01.14 01.13 01.13 01.14 01.15 01.18 01.17 01.23 01.2001.21 01.22 01.29 01.2601.27 01.28 01.40 01.3401.38 01.39 Factory Setting Settings First Master Frequency Command Only 115V/230V/460V Series 02.03 Method B Frame a Frame B & C Method a Frame a Frame B & C Parameters Source Pr.02.01 is changed OFF on 02.08 600Hz 50.0Hz 28 s 68 s Sec 34 s 02.12 02.1102.15 Display Value Bit Function 02.16 Group 3 Output Function Parameters Settings Function Description 03.02 Desired Frequency 2 Attained Unit Settings 00 to 600.0 Hz 03.04 03.06 03.05 03.08 AFM 03.12 03.11 Weights =Active =Off Bit Relay MO1 Example 2 Use of bias 04.0004.02 Example 1 Standard application Example 3 Use of bias and gain for use of full range Example 5 Use of negative bias in noisy environment 04.14 04.1104.12 04.13 04.21 04.1704.18 04.20 RUN/STOP FWD/STOPFWD /STOP REV/STOP REV / Stop Application Speed by programming the AC motor drive’s internal PLCFunction. There are 17 step speed frequencies including Master Frequency and Jog Frequency to select for Accel/Decel Inhibit Accel/Decel Time Selection Command Function Description Settings Accel/Decel Time Selection 04.09 MI6=4 MI5=3 MI4=2 MI3=1 04.10 MI7MI8 MI9 MI3 MI4 MI5 MI6 =OFF ACI/AVI2 Weights 04.27 04.28 =OFF 05.03 05.0005.01 05.02 Multi-speed via External Terminals 06.00 Group 6 Protection Parameters 06.02 06.01 06.04 Over-current stall prevention during operation06.05 06.07 Factor % Parameters Parameters 07.02 Group 7 Motor Parameters07.00 07.01 07.05 07.04 07.09 07.0607.07 07.08 Resistor-divider 07.16 07.15 07.20 07.1307.18 07.19 07.34 07.3107.32 07.33 08.02 Group 8 Special Parameters08.00 08.01 08.05 Revision June 2008, 04EE, SW--PW V1.11/CTL 105 08.10 08.0708.08 08.09 08.16 08.1208.13 08.14 AVR function disabled for stop 08.22 08.1908.20 08.21 08.25 Status 2 unexpected power off, such as momentary power loss Parameters Group 9 Communication Parameters RS-485 not for VFD*E*C models 09.03 Ascii mode RTU mode Data STX END Start Command message 5CH 6FHF7H FEH 1FH EEH Command message Address 01H Function 08H Data address 00H 4DH A0HD9H Address 01H Function 03H Starting data address 21H 02H Revision June 2008, 04EE, SW--PW V1.11/CTL 123 Overload2 oL2 Revision June 2008, 04EE, SW--PW V1.11/CTL 125 Ascii mode RTU mode Exception Explanation Code A1HCommunication program of PC Void main Int OutportbPORT+MCR,0x08 RS485 BUS 09.07 130 Revision June 2008, 04EE, SW--PW V1.11/CTL 09.11 10.02 Group 10 PID Control 10.04 10.0310.05 10.07 10.0610.08 10.13 10.1010.11 10.12 10.16 Revision June 2008, 04EE, SW--PW V1.11/CTL 137 138 Revision June 2008, 04EE, SW--PW V1.11/CTL Revision June 2008, 04EE, SW--PW V1.11/CTL 139 Settings Function Speed, and then accelerate to Master Frequency Speed search function and synchronize with the motor 142 Revision June 2008, 04EE, SW--PW V1.11/CTL When AC motor drive is in Stop mode and this function is 12.04 Group 12 Analog Input/Output Parameters for Extension Card12.02 12.03 12.08 12.0512.06 12.07 12.15 12.1212.13 12.14 12.22 12.25 13.02 Group 13 PG function Parameters for Extension CardCCW 13.01 13.09 13.0413.05 13.06 PLC Different Parameters for VFD*E*C Models Revision June 2008, 04EE, SW--PW V1.11/CTL 153 03.09 Reserved 03.10 Revision June 2008, 04EE, SW--PW V1.11/CTL 155 Group 9 Communication Parameters Explanation Settings Group 7 Motor Parameters Explanation Settings Factory Revision June 2008, 04EE, SW--PW V1.11/CTL 157 158 Revision June 2008, 04EE, SW--PW V1.11/CTL Over Current OC Troubleshooting Over Voltage OV Ground Fault Low Voltage Lv Overload Over Heat OH Keypad Display is Abnormal Phase Loss PHL Motor cannot Run Motor Speed cannot be Changed Motor does not Run as Expected Motor Stalls during Acceleration Environmental Condition Electromagnetic/Induction Noise Affecting Other Machines Over current Fault Code InformationCommon Problems and Solutions Fault Fault Descriptions Corrective Actions Name Low voltage CC current clamp OV hardware errorGFF hardware error OC hardware error Overheating OV or LV Temperature sensor error Fault Descriptions Corrective Actions NameExternal Fault Phase error Phase Loss Communication ErrorAnalog signal error PID feedback signal error Fault Fault Descriptions Corrective Actions Name Periodic Inspection ResetMaintenance and Inspections Daily Inspection Voltage Maintenance Check Items Methods and Criterion Main circuit Maintenance Check Items Methods and Criterion Keypad Maintenance Check Items Methods and CriterionChange of copper plate One Year Daily Page Appendix a Specifications Appendix a Specifications Conditions This page intentionally left blank All Brake Resistors & Brake Units Used in AC Motor Drives Appendix B Accessories Appendix B Accessories Motor NFB Dimensions and Weights for Brake Resistors Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075 Appendix B Accessories Order P/N BR200W150, BR200W250 Phase Recommended Model No-fuse Breaker a No-fuse Circuit Breaker Chart JJN-6 Fuse Specification ChartJJN-6 JJS-6 ~5% impedance AC Reactor AC Input Reactor Recommended ValueImpedance AC Output Reactor Recommended Value M1 reactor AC motor drive Motor Applications Line impedance will be small and the charge AWG Zero Phase Reactor RF220X00ADiagram a Diagram B 5 4 16 15 14 13 11 RC-01Terminal block Remote Controller RC-01 Stop ResetPU06 Description of the Digital Keypad VFD-PU06 Explanation of Display Message XX-XX Operation Flow Chart Display Message KPE-LE02 Description of the Digital Keypad KPE-LE02Descriptions Display Message Start How to Operate the Digital Keypad LED EME-R3AA Extension CardRelay Card EME-R2CA Analog I/O Card Digital I/O CardCommunication Card EME-PG01 Speed Feedback Card Mounting Method Wiring and SettingsSwitch Setting MAC addresses Step Power SupplyLEDs Display LonWorks Communication Module CME-LW01 Specifications LED Indications Profibus Communication Module CME-PD01 Panel Appearance Profibus Address Parameters Settings in VFD-EVFD-E Can CME-COP01 CANopenProduct Profile Address Meaning Pin Definition on CANopen Connection Port Components PRE-OPERATIONAL LED Indicator Explanation & TroubleshootingRUN LED Stopped LED OFF Error LEDSP LED LED on DIN Rail MKE-DRA Clamp TWO Hole Strap MKE-DRB MKE-EP Appendix B Accessories This page intentionally left blank Related Specification Appendix C How to Select the Right AC Motor Drive When one AC motor drive operates more than one motor When one AC motor drive operates one motorCapacity Formulas ⋅ IM ≤ the rated current of AC motor drive a Parameter Settings Note General PrecautionSelection Note Standard motor How to Choose a Suitable Motor Pole-changing Dahlander motor Special motors Motor torque Power Transmission Mechanism This page intentionally left blank CPU Ladder Diagram Editor WPLSoftPLC Overview Introduction ※ This function is not for VFD*E*C models RS485 Start-up Steps for PLC Execution MI1 MI2 MI3 MI4 MI5 MI6 Device Reference TableMI7 MI8 MI9 EME-DR2CA WPLSoft InstallationMO2 MO3 MO4 Program Input Program Download Limit of PLC Program Monitor Appendix D How to Use PLC Function Ladder Diagram Program Scan Chart of the PLC Ladder Diagram Appendix D How to Use PLC Function Andp LDIORI LDP MPP Edition of PLC Ladder DiagramMPS MRD ORB ANB OUT TMR Appendix D How to Use PLC Function Example 1 the latching circuit for priority of stop Example for Designing Basic Program Example 3 the latching circuit of SET and RST commands Example 6 Sequential Control Example 8 Blinking Circuit Seconds Steps PLC Devices Summary of DVP-PLC Device Number „ The Function of Input/output Contacts Devices Functions Value, Constant K / H Function of Auxiliary Relay Function of Timer Features and Functions of Counter RST C0 CNT C0 K5 LD C0 OUT Y0 Register Types Special Auxiliary Relays Special Registers Communication Addresses for Devices only for PLC2 mode Commands Basic Commands Function Code only for PLC2 mode Rising-edge/falling-edge Detection Commands of Contact Output CommandsTimer and Counters Main Control Commands Mnemonic Function Rising-edge/falling-edge Output CommandsEnd Command Explanation for the Commands Mnemonic LDI ANI ORI ORB ANBOperand Function ANI MPP MRD True INVINV False OFF SET T5 K1000 Device StatusRST TMR C2 K100 CNTMC / MCR MCR LDF LDP OUT Y1 LDFAndp Andf ORF ORP PLS PLF Description of the Application Commands Type Bit Devices Word devices Program Steps Explanation for the Application CommandsAPI Mnemonic Operands Function Zrst M0 M2 RST M2 RST M0 RST M1 S 2, S, D Zone Compare Move MOV MOV K10 D0 MOV T0 D10 Mnemonic Operands Bmov D10 ADD Word devices Program Steps Type Type Bit Devices Word devices Bit command B15 B31 B16b15 INC Quotient Remainder Decp D0 Incp D0DEC Decrement ROL ROR D10 Special Application Commands for the AC Motor Drive Appendix D How to Use PLC Function M100 S1, S2 WPRWprp S1, S2, S3, S4 Fpid S1, S2, S3 Freq Freqp Code Description Corrective Actions Error CodePlff This page intentionally left blank Appendix E CANopen Function DSP-XXX Overview CANopen Protocol Pre-Defined Connection Set 2 RJ-45 Pin Definition NMT Network Management Object CANopen Communication Protocol After power is applied, it is auto in initialization state PDO SDO SDO Service Data ObjectEmerg PDO Process Data Object Master transmits PDO data to Slave Emcy Emergency Object Display Error Description Register Code Bit 0~7Controller CANopen COB-ID Sync Controller CANopen Error Display DescriptionIndex Sub Definition Factory Size Unit Setting Code Bit 0~7 Index Sub Definition Factory Size Unit Setting Index Sub Definition Factory Size Unit Setting How to Control by CANopen Xxxxxxxx Disable