Appendix D How to Use PLC Function | Delta Electronics VFD-E

Appendix D How to Use PLC Function

5.When it is changed to “PLC2”, RS-485 will be used by PLC.

6.When it is in PLC1 and PLC2 mode, the function to reset all parameters to factory setting is disabled (i.e. Pr.00.02 can’t be set to 9 or 10).

Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11

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Delta Electronics VFD-E manual Appendix D How to Use PLC Function

Contents

Page Page Page Preface Page Table of Contents Parameters TroubleshootingKeypad and Start Up Fault Code Information and Maintenance Appendix a Specifications Appendix B Accessories Reference Table for the 7-segment LED Display of the Digital Appendix C How to Select the Right AC Motor Drive Appendix D How to Use PLC Function Program Download Program Monitor Limit of PLC Ladder Diagram Appendix E CANopen Function This page intentionally left blank Introduction Model Explanation Receiving and InspectionNameplate Information MODELVFD007E23A 25-2HP/0.2-1.5kW Frame a Series Number Explanation 007E23A 7T 7Drive Frames and Appearances 15HP/0.75-11kW Frame B&C Internal Structure Introduction Remove Instructions RFI Jumper Remove RST Terminal Cover Remove UVW Terminal Cover Remove KeypadRemove Front Cover Remove Fan Remove Extension Card Storage Preparation for Installation and Wiring Ambient ConditionsOperation Transportation Frame B and C Mounting Clearances For VFD-E-P series heat sink system example Frame a Frame B and C Introduction Dimensions Frame Dimensions for VFD-E-P series H2 H1 This page intentionally left blank Installation and Wiring Wiring MI1 MO1 MI1 MI5 +/B1 RL1 SL2 RL1 SL2 TL3 NPN mode with external power Canl SG+ Good External Wiring FUSE/NFB Main Circuit Main Circuit Connection Explanation of Terminal Function Terminal SymbolMains power terminals R/L1, S/L2, T/L3 Output terminals for main circuit U, V, W Terminals +/B1, B2 for connecting brake resistor +/B1 Main Circuit Terminals Frame a Frame B Frame C Circuit diagram for digital inputs NPN current 16mA Control Terminals MI2 MI1OFF MI3 AVI MO1MCM ACM General Analog inputs AVI, ACI, ACMDigital outputs MO1, MCM Terminals This page intentionally left blank Keypad and Start Up Keypad Operation Method Method Source Trial RunFrequency Source MI1-DCM Check if the motor runs steadily Parameters Summary of Parameter Settings Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer AVI2 UP/DOWN Operation mode indication AFM Group 4 Input Function Parameters Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Setting Parameter Explanation SettingsGroup 5 Multi-Step Speeds Parameters Explanation Settings Group 6 Protection Parameters Explanation Settings Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Group 7 Motor Parameters Explanation Settings FLA Parameter Explanation Settings Factory Group 8 Special Parameters Explanation Settings Factory Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory AVI2 Group 11 Parameters for Extension Card MO4/RA4 MO2/RA2MO3/RA3 MO5/RA5 Setting Parameters Parameter Explanation Settings Factory Customer Parameters Multi-step Operation Applications Purpose Functions Parameter Settings for ApplicationsDC Brake before Running Applications Purpose Functions Operation Command Applications Purpose Two-wire/three-wire Applications PurposeWire Overheat Warning Applications Purpose Parameters Parameters Parameters Group 0 User Parameters Description of Parameter Settings00.02 Parameter Reset 115V/230V Series Factory Setting 00.04 00.05 00.08 00.09 00.10 Control Method 00.0900.08 00.11 Reserved 00.12 50Hz Base Voltage Selection 01.01 Group 1 Basic Parameters01.00 01.02 01.06 01.0401.05 01.07 01.10 01.0801.09 01.11 01.13 01.14 01.15 01.13 01.14 01.17 01.18 01.22 01.2001.21 01.23 01.28 01.2601.27 01.29 01.39 01.3401.38 01.40 Factory Setting Settings First Master Frequency Command Only 02.03 115V/230V/460V Series Method a Frame a Frame B & C Method B Frame a Frame B & C Parameters Source Pr.02.01 is changed OFF on 600Hz 50.0Hz 28 s 68 s Sec 34 s 02.08 02.15 02.1102.12 02.16 Display Value Bit Function Settings Function Description Group 3 Output Function Parameters Desired Frequency 2 Attained Unit Settings 00 to 600.0 Hz 03.02 03.04 03.05 03.06 03.08 AFM 03.11 03.12 Weights =Active =Off Bit Relay MO1 Example 1 Standard application 04.0004.02 Example 2 Use of bias Example 3 Use of bias and gain for use of full range Example 5 Use of negative bias in noisy environment 04.13 04.1104.12 04.14 04.20 04.1704.18 04.21 REV / Stop FWD/STOPFWD /STOP REV/STOP RUN/STOP Master Frequency and Jog Frequency to select for Speed by programming the AC motor drive’s internal PLCFunction. There are 17 step speed frequencies including Application Accel/Decel Inhibit Accel/Decel Time Selection Command Function Description Settings Accel/Decel Time Selection MI6=4 MI5=3 MI4=2 MI3=1 04.09 MI9 MI7MI8 04.10 =OFF MI3 MI4 MI5 MI6 ACI/AVI2 Weights 04.27 04.28 =OFF 05.02 05.0005.01 05.03 Multi-speed via External Terminals Group 6 Protection Parameters 06.00 06.01 06.02 06.05 Over-current stall prevention during operation06.04 Factor % 06.07 Parameters Parameters 07.01 Group 7 Motor Parameters07.00 07.02 07.04 07.05 07.08 07.0607.07 07.09 Resistor-divider 07.15 07.16 07.19 07.1307.18 07.20 07.33 07.3107.32 07.34 08.01 Group 8 Special Parameters08.00 08.02 08.05 Revision June 2008, 04EE, SW--PW V1.11/CTL 105 08.09 08.0708.08 08.10 08.14 08.1208.13 08.16 AVR function disabled for stop 08.21 08.1908.20 08.22 Status 2 unexpected power off, such as momentary power loss 08.25 Parameters RS-485 not for VFD*E*C models Group 9 Communication Parameters Ascii mode 09.03 RTU mode STX Data Start END Command message FEH 6FHF7H 5CH EEH 1FH Command message Address 01H Function 08H Data address 00H D9H A0H4DH Address 01H Function 03H Starting data address 21H 02H Revision June 2008, 04EE, SW--PW V1.11/CTL 123 Overload2 oL2 Revision June 2008, 04EE, SW--PW V1.11/CTL 125 Ascii mode RTU mode Communication program of PC A1HException Explanation Code Void main Int OutportbPORT+MCR,0x08 09.07 RS485 BUS 130 Revision June 2008, 04EE, SW--PW V1.11/CTL 09.11 Group 10 PID Control 10.02 10.05 10.0310.04 10.08 10.0610.07 10.12 10.1010.11 10.13 10.16 Revision June 2008, 04EE, SW--PW V1.11/CTL 137 138 Revision June 2008, 04EE, SW--PW V1.11/CTL Revision June 2008, 04EE, SW--PW V1.11/CTL 139 Settings Function Speed search function and synchronize with the motor Speed, and then accelerate to Master Frequency 142 Revision June 2008, 04EE, SW--PW V1.11/CTL When AC motor drive is in Stop mode and this function is 12.03 Group 12 Analog Input/Output Parameters for Extension Card12.02 12.04 12.07 12.0512.06 12.08 12.14 12.1212.13 12.15 12.22 12.25 13.01 Group 13 PG function Parameters for Extension CardCCW 13.02 13.06 13.0413.05 13.09 PLC Different Parameters for VFD*E*C Models Revision June 2008, 04EE, SW--PW V1.11/CTL 153 03.09 Reserved 03.10 Revision June 2008, 04EE, SW--PW V1.11/CTL 155 Group 7 Motor Parameters Explanation Settings Factory Group 9 Communication Parameters Explanation Settings Revision June 2008, 04EE, SW--PW V1.11/CTL 157 158 Revision June 2008, 04EE, SW--PW V1.11/CTL Troubleshooting Over Current OC Ground Fault Over Voltage OV Low Voltage Lv Over Heat OH Overload Phase Loss PHL Keypad Display is Abnormal Motor cannot Run Motor Speed cannot be Changed Motor Stalls during Acceleration Motor does not Run as Expected Electromagnetic/Induction Noise Environmental Condition Affecting Other Machines Fault Fault Descriptions Corrective Actions Name Fault Code InformationCommon Problems and Solutions Over current Overheating CC current clamp OV hardware errorGFF hardware error OC hardware error Low voltage Phase error Fault Descriptions Corrective Actions NameExternal Fault OV or LV Temperature sensor error PID feedback signal error Communication ErrorAnalog signal error Phase Loss Fault Fault Descriptions Corrective Actions Name Daily Inspection ResetMaintenance and Inspections Periodic Inspection Voltage Maintenance Check Items Methods and Criterion Change of copper plate Keypad Maintenance Check Items Methods and CriterionMain circuit Maintenance Check Items Methods and Criterion One Year Daily Page Appendix a Specifications Appendix a Specifications Conditions This page intentionally left blank Appendix B Accessories All Brake Resistors & Brake Units Used in AC Motor Drives Appendix B Accessories NFB Motor Dimensions and Weights for Brake Resistors Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075 Appendix B Accessories Order P/N BR200W150, BR200W250 No-fuse Circuit Breaker Chart Phase Recommended Model No-fuse Breaker a JJN-6 JJS-6 Fuse Specification ChartJJN-6 Impedance AC Reactor AC Input Reactor Recommended Value~5% impedance AC Output Reactor Recommended Value Applications M1 reactor AC motor drive Motor Line impedance will be small and the charge Diagram B Zero Phase Reactor RF220X00ADiagram a AWG Remote Controller RC-01 5 4 16 15 14 13 11 RC-01Terminal block Explanation of Display Message ResetPU06 Description of the Digital Keypad VFD-PU06 Stop Operation Flow Chart XX-XX Descriptions KPE-LE02 Description of the Digital Keypad KPE-LE02Display Message Display Message How to Operate the Digital Keypad Start LED EME-R2CA Extension CardRelay Card EME-R3AA Communication Card Digital I/O CardAnalog I/O Card Speed Feedback Card EME-PG01 Setting MAC addresses Wiring and SettingsSwitch Mounting Method LonWorks Communication Module CME-LW01 Power SupplyLEDs Display Step Specifications LED Indications Profibus Communication Module CME-PD01 Panel Appearance VFD-E Parameters Settings in VFD-EProfibus Address Address Meaning CME-COP01 CANopenProduct Profile Can Components Pin Definition on CANopen Connection Port Stopped LED Indicator Explanation & TroubleshootingRUN LED PRE-OPERATIONAL LED on Error LEDSP LED LED OFF DIN Rail MKE-DRA MKE-DRB MKE-EP Clamp TWO Hole Strap Appendix B Accessories This page intentionally left blank Appendix C How to Select the Right AC Motor Drive Related Specification Capacity Formulas When one AC motor drive operates one motorWhen one AC motor drive operates more than one motor ⋅ IM ≤ the rated current of AC motor drive a Selection Note General PrecautionParameter Settings Note How to Choose a Suitable Motor Standard motor Special motors Pole-changing Dahlander motor Power Transmission Mechanism Motor torque This page intentionally left blank ※ This function is not for VFD*E*C models Ladder Diagram Editor WPLSoftPLC Overview Introduction CPU Start-up Steps for PLC Execution RS485 MI7 MI8 MI9 Device Reference TableMI1 MI2 MI3 MI4 MI5 MI6 MO2 MO3 MO4 WPLSoft InstallationEME-DR2CA Program Input Program Download Program Monitor Limit of PLC Appendix D How to Use PLC Function Ladder Diagram Program Scan Chart of the PLC Ladder Diagram Appendix D How to Use PLC Function LDP LDIORI Andp MRD Edition of PLC Ladder DiagramMPS MPP ORB ANB OUT TMR Appendix D How to Use PLC Function Example for Designing Basic Program Example 1 the latching circuit for priority of stop Example 3 the latching circuit of SET and RST commands Example 6 Sequential Control Example 8 Blinking Circuit Seconds PLC Devices Summary of DVP-PLC Device Number Steps Devices Functions „ The Function of Input/output Contacts Value, Constant K / H Function of Timer Function of Auxiliary Relay Features and Functions of Counter Register Types RST C0 CNT C0 K5 LD C0 OUT Y0 Special Auxiliary Relays Special Registers Communication Addresses for Devices only for PLC2 mode Function Code only for PLC2 mode Commands Basic Commands Main Control Commands Output CommandsTimer and Counters Rising-edge/falling-edge Detection Commands of Contact Explanation for the Commands Rising-edge/falling-edge Output CommandsEnd Command Mnemonic Function LDI Mnemonic ANI ORI ANI ANBOperand Function ORB MRD MPP False OFF INVINV True SET TMR Device StatusRST T5 K1000 MC / MCR CNTC2 K100 MCR LDP LDF Andf LDFAndp OUT Y1 ORP ORF PLS Description of the Application Commands PLF Mnemonic Operands Function Explanation for the Application CommandsAPI Type Bit Devices Word devices Program Steps RST M0 RST M1 Zrst M0 M2 RST M2 S 2, S, D Zone Compare MOV Move MOV K10 D0 MOV T0 D10 Bmov D10 Mnemonic Operands ADD Type Word devices Program Steps Bit command B15 B31 B16b15 Type Bit Devices Word devices Quotient Remainder INC Decrement Incp D0DEC Decp D0 ROR ROL Special Application Commands for the AC Motor Drive D10 Appendix D How to Use PLC Function M100 Wprp WPRS1, S2 Fpid S1, S2, S3, S4 Freq S1, S2, S3 Freqp Plff Error CodeCode Description Corrective Actions This page intentionally left blank Appendix E CANopen Function Overview CANopen Protocol DSP-XXX 2 RJ-45 Pin Definition Pre-Defined Connection Set CANopen Communication Protocol NMT Network Management Object After power is applied, it is auto in initialization state Emerg SDO Service Data ObjectPDO SDO PDO Process Data Object Master transmits PDO data to Slave Controller CANopen Display Error Description Register Code Bit 0~7Emcy Emergency Object Code Bit 0~7 Controller CANopen Error Display DescriptionIndex Sub Definition Factory Size Unit Setting COB-ID Sync Index Sub Definition Factory Size Unit Setting Index Sub Definition Factory Size Unit Setting How to Control by CANopen Disable Xxxxxxxx