This page intentionally left blank | Delta Electronics VFD-E

Chapter 2 Installation and Wiring

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2-22	Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11

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Delta Electronics VFD-E manual This page intentionally left blank

Contents

Page Page Page Preface Page Table of Contents Keypad and Start Up TroubleshootingParameters Appendix a Specifications Appendix B Accessories Fault Code Information and Maintenance Reference Table for the 7-segment LED Display of the Digital Appendix D How to Use PLC Function Appendix C How to Select the Right AC Motor Drive Program Download Program Monitor Limit of PLC Ladder Diagram Appendix E CANopen Function This page intentionally left blank Introduction Nameplate Information Receiving and InspectionModel Explanation MODELVFD007E23A Drive Frames and Appearances Series Number Explanation 007E23A 7T 725-2HP/0.2-1.5kW Frame a Internal Structure 15HP/0.75-11kW Frame B&C Introduction RFI Jumper Remove Instructions Remove Front Cover Remove KeypadRemove RST Terminal Cover Remove UVW Terminal Cover Remove Fan Remove Extension Card Operation Preparation for Installation and Wiring Ambient ConditionsStorage Transportation For VFD-E-P series heat sink system example Frame B and C Mounting Clearances Frame a Frame B and C Introduction Frame Dimensions Dimensions for VFD-E-P series H2 H1 This page intentionally left blank Installation and Wiring Wiring MI1 MO1 MI1 MI5 +/B1 RL1 SL2 RL1 SL2 TL3 NPN mode with external power SG+ Canl Good FUSE/NFB External Wiring Main Circuit Main Circuit Connection Mains power terminals R/L1, S/L2, T/L3 Terminal SymbolExplanation of Terminal Function Output terminals for main circuit U, V, W +/B1 Terminals +/B1, B2 for connecting brake resistor Frame a Frame B Frame C Main Circuit Terminals Control Terminals Circuit diagram for digital inputs NPN current 16mA OFF MI1MI2 MI3 MCM MO1AVI ACM Digital outputs MO1, MCM Analog inputs AVI, ACI, ACMGeneral Terminals This page intentionally left blank Keypad Keypad and Start Up Operation Method Frequency Source Trial RunMethod Source MI1-DCM Check if the motor runs steadily Parameters Summary of Parameter Settings Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer AVI2 UP/DOWN Operation mode indication AFM Group 4 Input Function Parameters Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Group 5 Multi-Step Speeds Parameters Explanation Settings Parameter Explanation SettingsSetting Group 6 Protection Parameters Explanation Settings Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer FLA Group 7 Motor Parameters Explanation Settings Parameter Explanation Settings Factory Group 8 Special Parameters Explanation Settings Factory Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory AVI2 Group 11 Parameters for Extension Card MO3/RA3 MO2/RA2MO4/RA4 MO5/RA5 Setting Parameters Parameter Explanation Settings Factory Customer Parameters DC Brake before Running Applications Purpose Functions Parameter Settings for ApplicationsMulti-step Operation Applications Purpose Functions Wire Two-wire/three-wire Applications PurposeOperation Command Applications Purpose Overheat Warning Applications Purpose Parameters Parameters Parameters 00.02 Parameter Reset Description of Parameter SettingsGroup 0 User Parameters 115V/230V Series Factory Setting 00.05 00.04 00.09 00.08 00.08 00.0900.10 Control Method 00.11 Reserved 00.12 50Hz Base Voltage Selection 01.00 Group 1 Basic Parameters01.01 01.02 01.05 01.0401.06 01.07 01.09 01.0801.10 01.11 01.14 01.13 01.13 01.14 01.15 01.18 01.17 01.21 01.2001.22 01.23 01.27 01.2601.28 01.29 01.38 01.3401.39 01.40 Factory Setting Settings First Master Frequency Command Only 115V/230V/460V Series 02.03 Method B Frame a Frame B & C Method a Frame a Frame B & C Parameters Source Pr.02.01 is changed OFF on 02.08 600Hz 50.0Hz 28 s 68 s Sec 34 s 02.12 02.1102.15 Display Value Bit Function 02.16 Group 3 Output Function Parameters Settings Function Description 03.02 Desired Frequency 2 Attained Unit Settings 00 to 600.0 Hz 03.04 03.06 03.05 03.08 AFM 03.12 03.11 Weights =Active =Off Bit Relay MO1 04.02 04.00Example 1 Standard application Example 2 Use of bias Example 3 Use of bias and gain for use of full range Example 5 Use of negative bias in noisy environment 04.12 04.1104.13 04.14 04.18 04.1704.20 04.21 FWD /STOP REV/STOP FWD/STOPREV / Stop RUN/STOP Function. There are 17 step speed frequencies including Speed by programming the AC motor drive’s internal PLCMaster Frequency and Jog Frequency to select for Application Accel/Decel Inhibit Accel/Decel Time Selection Command Function Description Settings Accel/Decel Time Selection 04.09 MI6=4 MI5=3 MI4=2 MI3=1 MI8 MI7MI9 04.10 MI3 MI4 MI5 MI6 =OFF ACI/AVI2 Weights 04.27 04.28 =OFF 05.01 05.0005.02 05.03 Multi-speed via External Terminals 06.00 Group 6 Protection Parameters 06.02 06.01 06.04 Over-current stall prevention during operation06.05 06.07 Factor % Parameters Parameters 07.00 Group 7 Motor Parameters07.01 07.02 07.05 07.04 07.07 07.0607.08 07.09 Resistor-divider 07.16 07.15 07.18 07.1307.19 07.20 07.32 07.3107.33 07.34 08.00 Group 8 Special Parameters08.01 08.02 08.05 Revision June 2008, 04EE, SW--PW V1.11/CTL 105 08.08 08.0708.09 08.10 08.13 08.1208.14 08.16 AVR function disabled for stop 08.20 08.1908.21 08.22 08.25 Status 2 unexpected power off, such as momentary power loss Parameters Group 9 Communication Parameters RS-485 not for VFD*E*C models 09.03 Ascii mode RTU mode Data STX END Start Command message F7H 6FHFEH 5CH 1FH EEH Command message Address 01H Function 08H Data address 00H 4DH A0HD9H Address 01H Function 03H Starting data address 21H 02H Revision June 2008, 04EE, SW--PW V1.11/CTL 123 Overload2 oL2 Revision June 2008, 04EE, SW--PW V1.11/CTL 125 Ascii mode RTU mode Exception Explanation Code A1HCommunication program of PC Void main Int OutportbPORT+MCR,0x08 RS485 BUS 09.07 130 Revision June 2008, 04EE, SW--PW V1.11/CTL 09.11 10.02 Group 10 PID Control 10.04 10.0310.05 10.07 10.0610.08 10.11 10.1010.12 10.13 10.16 Revision June 2008, 04EE, SW--PW V1.11/CTL 137 138 Revision June 2008, 04EE, SW--PW V1.11/CTL Revision June 2008, 04EE, SW--PW V1.11/CTL 139 Settings Function Speed, and then accelerate to Master Frequency Speed search function and synchronize with the motor 142 Revision June 2008, 04EE, SW--PW V1.11/CTL When AC motor drive is in Stop mode and this function is 12.02 Group 12 Analog Input/Output Parameters for Extension Card12.03 12.04 12.06 12.0512.07 12.08 12.13 12.1212.14 12.15 12.22 12.25 CCW Group 13 PG function Parameters for Extension Card13.01 13.02 13.05 13.0413.06 13.09 PLC Different Parameters for VFD*E*C Models Revision June 2008, 04EE, SW--PW V1.11/CTL 153 03.09 Reserved 03.10 Revision June 2008, 04EE, SW--PW V1.11/CTL 155 Group 9 Communication Parameters Explanation Settings Group 7 Motor Parameters Explanation Settings Factory Revision June 2008, 04EE, SW--PW V1.11/CTL 157 158 Revision June 2008, 04EE, SW--PW V1.11/CTL Over Current OC Troubleshooting Over Voltage OV Ground Fault Low Voltage Lv Overload Over Heat OH Keypad Display is Abnormal Phase Loss PHL Motor cannot Run Motor Speed cannot be Changed Motor does not Run as Expected Motor Stalls during Acceleration Environmental Condition Electromagnetic/Induction Noise Affecting Other Machines Common Problems and Solutions Fault Code InformationFault Fault Descriptions Corrective Actions Name Over current GFF hardware error OC hardware error CC current clamp OV hardware errorOverheating Low voltage External Fault Fault Descriptions Corrective Actions NamePhase error OV or LV Temperature sensor error Analog signal error Communication ErrorPID feedback signal error Phase Loss Fault Fault Descriptions Corrective Actions Name Maintenance and Inspections ResetDaily Inspection Periodic Inspection Voltage Maintenance Check Items Methods and Criterion Main circuit Maintenance Check Items Methods and Criterion Keypad Maintenance Check Items Methods and CriterionChange of copper plate One Year Daily Page Appendix a Specifications Appendix a Specifications Conditions This page intentionally left blank All Brake Resistors & Brake Units Used in AC Motor Drives Appendix B Accessories Appendix B Accessories Motor NFB Dimensions and Weights for Brake Resistors Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075 Appendix B Accessories Order P/N BR200W150, BR200W250 Phase Recommended Model No-fuse Breaker a No-fuse Circuit Breaker Chart JJN-6 Fuse Specification ChartJJN-6 JJS-6 ~5% impedance AC Reactor AC Input Reactor Recommended ValueImpedance AC Output Reactor Recommended Value M1 reactor AC motor drive Motor Applications Line impedance will be small and the charge Diagram a Zero Phase Reactor RF220X00ADiagram B AWG 5 4 16 15 14 13 11 RC-01Terminal block Remote Controller RC-01 PU06 Description of the Digital Keypad VFD-PU06 ResetExplanation of Display Message Stop XX-XX Operation Flow Chart Display Message KPE-LE02 Description of the Digital Keypad KPE-LE02Descriptions Display Message Start How to Operate the Digital Keypad LED Relay Card Extension CardEME-R2CA EME-R3AA Analog I/O Card Digital I/O CardCommunication Card EME-PG01 Speed Feedback Card Switch Wiring and SettingsSetting MAC addresses Mounting Method LEDs Display Power SupplyLonWorks Communication Module CME-LW01 Step Specifications LED Indications Profibus Communication Module CME-PD01 Panel Appearance Profibus Address Parameters Settings in VFD-EVFD-E Product Profile CME-COP01 CANopenAddress Meaning Can Pin Definition on CANopen Connection Port Components RUN LED LED Indicator Explanation & TroubleshootingStopped PRE-OPERATIONAL SP LED Error LEDLED on LED OFF DIN Rail MKE-DRA Clamp TWO Hole Strap MKE-DRB MKE-EP Appendix B Accessories This page intentionally left blank Related Specification Appendix C How to Select the Right AC Motor Drive When one AC motor drive operates more than one motor When one AC motor drive operates one motorCapacity Formulas ⋅ IM ≤ the rated current of AC motor drive a Parameter Settings Note General PrecautionSelection Note Standard motor How to Choose a Suitable Motor Pole-changing Dahlander motor Special motors Motor torque Power Transmission Mechanism This page intentionally left blank PLC Overview Introduction Ladder Diagram Editor WPLSoft※ This function is not for VFD*E*C models CPU RS485 Start-up Steps for PLC Execution MI1 MI2 MI3 MI4 MI5 MI6 Device Reference TableMI7 MI8 MI9 EME-DR2CA WPLSoft InstallationMO2 MO3 MO4 Program Input Program Download Limit of PLC Program Monitor Appendix D How to Use PLC Function Ladder Diagram Program Scan Chart of the PLC Ladder Diagram Appendix D How to Use PLC Function ORI LDILDP Andp MPS Edition of PLC Ladder DiagramMRD MPP ORB ANB OUT TMR Appendix D How to Use PLC Function Example 1 the latching circuit for priority of stop Example for Designing Basic Program Example 3 the latching circuit of SET and RST commands Example 6 Sequential Control Example 8 Blinking Circuit Seconds Steps PLC Devices Summary of DVP-PLC Device Number „ The Function of Input/output Contacts Devices Functions Value, Constant K / H Function of Auxiliary Relay Function of Timer Features and Functions of Counter RST C0 CNT C0 K5 LD C0 OUT Y0 Register Types Special Auxiliary Relays Special Registers Communication Addresses for Devices only for PLC2 mode Commands Basic Commands Function Code only for PLC2 mode Timer and Counters Output CommandsMain Control Commands Rising-edge/falling-edge Detection Commands of Contact End Command Rising-edge/falling-edge Output CommandsExplanation for the Commands Mnemonic Function Mnemonic LDI ANI ORI Operand Function ANBANI ORB MPP MRD INV INVFalse OFF True SET RST Device StatusTMR T5 K1000 C2 K100 CNTMC / MCR MCR LDF LDP Andp LDFAndf OUT Y1 ORF ORP PLS PLF Description of the Application Commands API Explanation for the Application CommandsMnemonic Operands Function Type Bit Devices Word devices Program Steps Zrst M0 M2 RST M2 RST M0 RST M1 S 2, S, D Zone Compare Move MOV MOV K10 D0 MOV T0 D10 Mnemonic Operands Bmov D10 ADD Word devices Program Steps Type Type Bit Devices Word devices Bit command B15 B31 B16b15 INC Quotient Remainder DEC Incp D0Decrement Decp D0 ROL ROR D10 Special Application Commands for the AC Motor Drive Appendix D How to Use PLC Function M100 S1, S2 WPRWprp S1, S2, S3, S4 Fpid S1, S2, S3 Freq Freqp Code Description Corrective Actions Error CodePlff This page intentionally left blank Appendix E CANopen Function DSP-XXX Overview CANopen Protocol Pre-Defined Connection Set 2 RJ-45 Pin Definition NMT Network Management Object CANopen Communication Protocol After power is applied, it is auto in initialization state PDO SDO SDO Service Data ObjectEmerg PDO Process Data Object Master transmits PDO data to Slave Emcy Emergency Object Display Error Description Register Code Bit 0~7Controller CANopen Index Sub Definition Factory Size Unit Setting Controller CANopen Error Display DescriptionCode Bit 0~7 COB-ID Sync Index Sub Definition Factory Size Unit Setting Index Sub Definition Factory Size Unit Setting How to Control by CANopen Xxxxxxxx Disable