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Delta Electronics VFD-E manual Digital I/O Card, Analog I/O Card, Communication Card

Models: VFD-E

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Appendix B Accessories

B.9.2 Digital I/O Card

EME-D33A

B.9.3 Analog I/O Card

EME-A22A

B.9.4 Communication Card

CME-USB01

Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11

B-23

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Delta Electronics VFD-E manual Digital I/O Card, Analog I/O Card, Communication Card

Contents

Page Page Page Preface Page Table of Contents Parameters TroubleshootingKeypad and Start Up Fault Code Information and Maintenance Appendix a Specifications Appendix B AccessoriesReference Table for the 7-segment LED Display of the Digital Appendix C How to Select the Right AC Motor Drive Appendix D How to Use PLC FunctionProgram Download Program Monitor Limit of PLC Ladder Diagram Appendix E CANopen Function This page intentionally left blank Introduction Receiving and Inspection Nameplate InformationModel Explanation MODELVFD007E23A25-2HP/0.2-1.5kW Frame a Series Number Explanation 007E23A 7T 7Drive Frames and Appearances 15HP/0.75-11kW Frame B&C Internal StructureIntroduction Remove Instructions RFI JumperRemove Keypad Remove Front CoverRemove RST Terminal Cover Remove UVW Terminal Cover Remove Fan Remove Extension CardPreparation for Installation and Wiring Ambient Conditions OperationStorage TransportationFrame B and C Mounting Clearances For VFD-E-P series heat sink system exampleFrame a Frame B and C Introduction Dimensions FrameDimensions for VFD-E-P series H2 H1 This page intentionally left blank Installation and Wiring Wiring MI1 MO1 MI1 MI5 +/B1 RL1 SL2 RL1 SL2 TL3 NPN mode with external power Canl SG+Good External Wiring FUSE/NFBMain Circuit Main Circuit Connection Terminal Symbol Mains power terminals R/L1, S/L2, T/L3Explanation of Terminal Function Output terminals for main circuit U, V, WTerminals +/B1, B2 for connecting brake resistor +/B1Main Circuit Terminals Frame a Frame B Frame CCircuit diagram for digital inputs NPN current 16mA Control TerminalsMI1 OFFMI2 MI3MO1 MCMAVI ACMGeneral Analog inputs AVI, ACI, ACMDigital outputs MO1, MCM Terminals This page intentionally left blank Keypad and Start Up KeypadOperation Method Trial Run Frequency SourceMethod Source MI1-DCMCheck if the motor runs steadily Parameters Summary of Parameter Settings Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer AVI2 UP/DOWN Operation mode indication AFM Group 4 Input Function Parameters Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Setting Parameter Explanation SettingsGroup 5 Multi-Step Speeds Parameters Explanation Settings Group 6 Protection Parameters Explanation Settings Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Group 7 Motor Parameters Explanation Settings FLAParameter Explanation Settings Factory Group 8 Special Parameters Explanation Settings Factory Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory Customer Parameter Explanation Settings Factory AVI2 Group 11 Parameters for Extension Card MO2/RA2 MO3/RA3MO4/RA4 MO5/RA5Setting Parameters Parameter Explanation Settings Factory Customer Parameters Multi-step Operation Applications Purpose Functions Parameter Settings for ApplicationsDC Brake before Running Applications Purpose Functions Two-wire/three-wire Applications Purpose WireOperation Command Applications Purpose Overheat Warning Applications PurposeParameters Parameters Parameters Description of Parameter Settings 00.02 Parameter ResetGroup 0 User Parameters 115V/230V SeriesFactory Setting 00.04 00.0500.08 00.0900.09 00.0800.10 Control Method 00.11 Reserved 00.12 50Hz Base Voltage SelectionGroup 1 Basic Parameters 01.0001.01 01.0201.04 01.0501.06 01.0701.08 01.0901.10 01.1101.13 01.1401.15 01.13 01.1401.17 01.1801.20 01.2101.22 01.2301.26 01.2701.28 01.2901.34 01.3801.39 01.40Factory Setting Settings First Master Frequency Command Only 02.03 115V/230V/460V SeriesMethod a Frame a Frame B & C Method B Frame a Frame B & CParameters Source Pr.02.01 is changed OFF on 600Hz 50.0Hz 28 s 68 s Sec 34 s 02.0802.15 02.1102.12 02.16 Display Value Bit FunctionSettings Function Description Group 3 Output Function ParametersDesired Frequency 2 Attained Unit Settings 00 to 600.0 Hz 03.0203.04 03.05 03.0603.08 AFM 03.11 03.12Weights =Active =Off Bit Relay MO1 04.00 04.02Example 1 Standard application Example 2 Use of biasExample 3 Use of bias and gain for use of full range Example 5 Use of negative bias in noisy environment 04.11 04.1204.13 04.1404.17 04.1804.20 04.21FWD/STOP FWD /STOP REV/STOPREV / Stop RUN/STOPSpeed by programming the AC motor drive’s internal PLC Function. There are 17 step speed frequencies includingMaster Frequency and Jog Frequency to select for ApplicationAccel/Decel Inhibit Accel/Decel Time Selection Command Function Description Settings Accel/Decel Time Selection MI6=4 MI5=3 MI4=2 MI3=1 04.09MI7 MI8MI9 04.10=OFF MI3 MI4 MI5 MI6ACI/AVI2 Weights 04.27 04.28 =OFF 05.00 05.0105.02 05.03Multi-speed via External Terminals Group 6 Protection Parameters 06.0006.01 06.0206.05 Over-current stall prevention during operation06.04 Factor % 06.07Parameters Parameters Group 7 Motor Parameters 07.0007.01 07.0207.04 07.0507.06 07.0707.08 07.09Resistor-divider 07.15 07.1607.13 07.1807.19 07.2007.31 07.3207.33 07.34Group 8 Special Parameters 08.0008.01 08.0208.05 Revision June 2008, 04EE, SW--PW V1.11/CTL 105 08.07 08.0808.09 08.1008.12 08.1308.14 08.16AVR function disabled for stop 08.19 08.2008.21 08.22Status 2 unexpected power off, such as momentary power loss 08.25Parameters RS-485 not for VFD*E*C models Group 9 Communication ParametersAscii mode 09.03RTU mode STX DataStart ENDCommand message 6FH F7HFEH 5CHEEH 1FHCommand message Address 01H Function 08H Data address 00H D9H A0H4DH Address 01H Function 03H Starting data address 21H 02H Revision June 2008, 04EE, SW--PW V1.11/CTL 123 Overload2 oL2 Revision June 2008, 04EE, SW--PW V1.11/CTL 125 Ascii mode RTU mode Communication program of PC A1HException Explanation Code Void main Int OutportbPORT+MCR,0x08 09.07 RS485 BUS130 Revision June 2008, 04EE, SW--PW V1.11/CTL 09.11 Group 10 PID Control 10.0210.05 10.0310.04 10.08 10.0610.07 10.10 10.1110.12 10.1310.16 Revision June 2008, 04EE, SW--PW V1.11/CTL 137 138 Revision June 2008, 04EE, SW--PW V1.11/CTL Revision June 2008, 04EE, SW--PW V1.11/CTL 139 Settings Function Speed search function and synchronize with the motor Speed, and then accelerate to Master Frequency142 Revision June 2008, 04EE, SW--PW V1.11/CTL When AC motor drive is in Stop mode and this function is Group 12 Analog Input/Output Parameters for Extension Card 12.0212.03 12.0412.05 12.0612.07 12.0812.12 12.1312.14 12.1512.22 12.25 Group 13 PG function Parameters for Extension Card CCW13.01 13.0213.04 13.0513.06 13.09PLC Different Parameters for VFD*E*C Models Revision June 2008, 04EE, SW--PW V1.11/CTL 153 03.09 Reserved 03.10 Revision June 2008, 04EE, SW--PW V1.11/CTL 155 Group 7 Motor Parameters Explanation Settings Factory Group 9 Communication Parameters Explanation SettingsRevision June 2008, 04EE, SW--PW V1.11/CTL 157 158 Revision June 2008, 04EE, SW--PW V1.11/CTL Troubleshooting Over Current OCGround Fault Over Voltage OVLow Voltage Lv Over Heat OH OverloadPhase Loss PHL Keypad Display is AbnormalMotor cannot Run Motor Speed cannot be Changed Motor Stalls during Acceleration Motor does not Run as ExpectedElectromagnetic/Induction Noise Environmental ConditionAffecting Other Machines Fault Code Information Common Problems and SolutionsFault Fault Descriptions Corrective Actions Name Over currentCC current clamp OV hardware error GFF hardware error OC hardware errorOverheating Low voltageFault Descriptions Corrective Actions Name External FaultPhase error OV or LV Temperature sensor errorCommunication Error Analog signal errorPID feedback signal error Phase LossFault Fault Descriptions Corrective Actions Name Reset Maintenance and InspectionsDaily Inspection Periodic InspectionVoltage Maintenance Check Items Methods and Criterion Change of copper plate Keypad Maintenance Check Items Methods and CriterionMain circuit Maintenance Check Items Methods and Criterion One Year Daily Page Appendix a Specifications Appendix a Specifications Conditions This page intentionally left blank Appendix B Accessories All Brake Resistors & Brake Units Used in AC Motor DrivesAppendix B Accessories NFB MotorDimensions and Weights for Brake Resistors Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075 Appendix B Accessories Order P/N BR200W150, BR200W250 No-fuse Circuit Breaker Chart Phase Recommended Model No-fuse Breaker aJJN-6 JJS-6 Fuse Specification ChartJJN-6 Impedance AC Reactor AC Input Reactor Recommended Value~5% impedance AC Output Reactor Recommended Value Applications M1 reactor AC motor drive MotorLine impedance will be small and the charge Zero Phase Reactor RF220X00A Diagram aDiagram B AWGRemote Controller RC-01 5 4 16 15 14 13 11 RC-01Terminal blockReset PU06 Description of the Digital Keypad VFD-PU06Explanation of Display Message StopOperation Flow Chart XX-XXDescriptions KPE-LE02 Description of the Digital Keypad KPE-LE02Display Message Display Message How to Operate the Digital Keypad StartLED Extension Card Relay CardEME-R2CA EME-R3AACommunication Card Digital I/O CardAnalog I/O Card Speed Feedback Card EME-PG01Wiring and Settings SwitchSetting MAC addresses Mounting MethodPower Supply LEDs DisplayLonWorks Communication Module CME-LW01 StepSpecifications LED Indications Profibus Communication Module CME-PD01 Panel Appearance VFD-E Parameters Settings in VFD-EProfibus Address CME-COP01 CANopen Product ProfileAddress Meaning CanComponents Pin Definition on CANopen Connection PortLED Indicator Explanation & Troubleshooting RUN LEDStopped PRE-OPERATIONALError LED SP LEDLED on LED OFFDIN Rail MKE-DRA MKE-DRB MKE-EP Clamp TWO Hole StrapAppendix B Accessories This page intentionally left blank Appendix C How to Select the Right AC Motor Drive Related SpecificationCapacity Formulas When one AC motor drive operates one motorWhen one AC motor drive operates more than one motor ⋅ IM ≤ the rated current of AC motor drive a Selection Note General PrecautionParameter Settings Note How to Choose a Suitable Motor Standard motorSpecial motors Pole-changing Dahlander motorPower Transmission Mechanism Motor torqueThis page intentionally left blank Ladder Diagram Editor WPLSoft PLC Overview Introduction※ This function is not for VFD*E*C models CPUStart-up Steps for PLC Execution RS485MI7 MI8 MI9 Device Reference TableMI1 MI2 MI3 MI4 MI5 MI6 MO2 MO3 MO4 WPLSoft InstallationEME-DR2CA Program Input Program Download Program Monitor Limit of PLCAppendix D How to Use PLC Function Ladder Diagram Program Scan Chart of the PLC Ladder Diagram Appendix D How to Use PLC Function LDI ORILDP AndpEdition of PLC Ladder Diagram MPSMRD MPPORB ANB OUT TMR Appendix D How to Use PLC Function Example for Designing Basic Program Example 1 the latching circuit for priority of stopExample 3 the latching circuit of SET and RST commands Example 6 Sequential Control Example 8 Blinking Circuit Seconds PLC Devices Summary of DVP-PLC Device Number StepsDevices Functions „ The Function of Input/output ContactsValue, Constant K / H Function of Timer Function of Auxiliary RelayFeatures and Functions of Counter Register Types RST C0 CNT C0 K5 LD C0 OUT Y0Special Auxiliary Relays Special Registers Communication Addresses for Devices only for PLC2 mode Function Code only for PLC2 mode Commands Basic CommandsOutput Commands Timer and CountersMain Control Commands Rising-edge/falling-edge Detection Commands of ContactRising-edge/falling-edge Output Commands End CommandExplanation for the Commands Mnemonic FunctionLDI MnemonicANI ORI ANB Operand FunctionANI ORBMRD MPPINV INVFalse OFF TrueSET Device Status RSTTMR T5 K1000MC / MCR CNTC2 K100 MCR LDP LDFLDF AndpAndf OUT Y1ORP ORFPLS Description of the Application Commands PLFExplanation for the Application Commands APIMnemonic Operands Function Type Bit Devices Word devices Program StepsRST M0 RST M1 Zrst M0 M2 RST M2S 2, S, D Zone Compare MOV MoveMOV K10 D0 MOV T0 D10 Bmov D10 Mnemonic OperandsADD Type Word devices Program StepsBit command B15 B31 B16b15 Type Bit Devices Word devicesQuotient Remainder INCIncp D0 DECDecrement Decp D0ROR ROLSpecial Application Commands for the AC Motor Drive D10Appendix D How to Use PLC Function M100 Wprp WPRS1, S2 Fpid S1, S2, S3, S4Freq S1, S2, S3Freqp Plff Error CodeCode Description Corrective Actions This page intentionally left blank Appendix E CANopen Function Overview CANopen Protocol DSP-XXX2 RJ-45 Pin Definition Pre-Defined Connection SetCANopen Communication Protocol NMT Network Management ObjectAfter power is applied, it is auto in initialization state Emerg SDO Service Data ObjectPDO SDO PDO Process Data Object Master transmits PDO data to Slave Controller CANopen Display Error Description Register Code Bit 0~7Emcy Emergency Object Controller CANopen Error Display Description Index Sub Definition Factory Size Unit SettingCode Bit 0~7 COB-ID SyncIndex Sub Definition Factory Size Unit Setting Index Sub Definition Factory Size Unit Setting How to Control by CANopen Disable Xxxxxxxx