Page
Page
Page
Preface
Page
Table of Contents
Troubleshooting
Keypad and Start Up
Parameters
Fault Code Information and Maintenance
Appendix a Specifications Appendix B Accessories
Reference Table for the 7-segment LED Display of the Digital
Appendix C How to Select the Right AC Motor Drive
Appendix D How to Use PLC Function
Program Download Program Monitor Limit of PLC Ladder Diagram
Appendix E CANopen Function
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Introduction
Model Explanation
Receiving and Inspection
Nameplate Information
MODELVFD007E23A
Series Number Explanation 007E23A 7T 7
Drive Frames and Appearances
25-2HP/0.2-1.5kW Frame a
15HP/0.75-11kW Frame B&C
Internal Structure
Introduction
Remove Instructions
RFI Jumper
Remove RST Terminal Cover Remove UVW Terminal Cover
Remove Keypad
Remove Front Cover
Remove Fan Remove Extension Card
Storage
Preparation for Installation and Wiring Ambient Conditions
Operation
Transportation
Frame B and C Mounting Clearances
For VFD-E-P series heat sink system example
Frame a Frame B and C
Introduction
Dimensions
Frame
Dimensions for VFD-E-P series H2 H1
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Installation and Wiring
Wiring
MI1 MO1
MI1
MI5
+/B1
RL1 SL2
RL1 SL2 TL3
NPN mode with external power
Canl
SG+
Good
External Wiring
FUSE/NFB
Main Circuit Main Circuit Connection
Explanation of Terminal Function
Terminal Symbol
Mains power terminals R/L1, S/L2, T/L3
Output terminals for main circuit U, V, W
Terminals +/B1, B2 for connecting brake resistor
+/B1
Main Circuit Terminals
Frame a Frame B Frame C
Circuit diagram for digital inputs NPN current 16mA
Control Terminals
MI2
MI1
OFF
MI3
AVI
MO1
MCM
ACM
Analog inputs AVI, ACI, ACM
Digital outputs MO1, MCM
General
Terminals
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Keypad and Start Up
Keypad
Operation Method
Method Source
Trial Run
Frequency Source
MI1-DCM
Check if the motor runs steadily
Parameters
Summary of Parameter Settings
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
AVI2
UP/DOWN
Operation mode indication
AFM
Group 4 Input Function Parameters
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings
Group 5 Multi-Step Speeds Parameters Explanation Settings
Setting
Group 6 Protection Parameters Explanation Settings
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Group 7 Motor Parameters Explanation Settings
FLA
Parameter Explanation Settings Factory
Group 8 Special Parameters Explanation Settings Factory
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory
AVI2
Group 11 Parameters for Extension Card
MO4/RA4
MO2/RA2
MO3/RA3
MO5/RA5
Setting
Parameters
Parameter Explanation Settings Factory Customer
Parameters
Parameter Settings for Applications
DC Brake before Running Applications Purpose Functions
Multi-step Operation Applications Purpose Functions
Operation Command Applications Purpose
Two-wire/three-wire Applications Purpose
Wire
Overheat Warning Applications Purpose
Parameters
Parameters
Parameters
Group 0 User Parameters
Description of Parameter Settings
00.02 Parameter Reset
115V/230V Series
Factory Setting
00.04
00.05
00.08
00.09
00.10 Control Method
00.09
00.08
00.11 Reserved 00.12 50Hz Base Voltage Selection
01.01
Group 1 Basic Parameters
01.00
01.02
01.06
01.04
01.05
01.07
01.10
01.08
01.09
01.11
01.13
01.14
01.15
01.13 01.14
01.17
01.18
01.22
01.20
01.21
01.23
01.28
01.26
01.27
01.29
01.39
01.34
01.38
01.40
Factory Setting
Settings First Master Frequency Command Only
02.03
115V/230V/460V Series
Method a Frame a Frame B & C
Method B Frame a Frame B & C
Parameters
Source Pr.02.01 is changed
OFF on
600Hz 50.0Hz 28 s 68 s Sec 34 s
02.08
02.11
02.12
02.15
02.16
Display Value Bit Function
Settings Function Description
Group 3 Output Function Parameters
Desired Frequency 2 Attained Unit Settings 00 to 600.0 Hz
03.02
03.04
03.05
03.06
03.08
AFM
03.11
03.12
Weights =Active =Off Bit Relay MO1
Example 1 Standard application
04.00
04.02
Example 2 Use of bias
Example 3 Use of bias and gain for use of full range
Example 5 Use of negative bias in noisy environment
04.13
04.11
04.12
04.14
04.20
04.17
04.18
04.21
REV / Stop
FWD/STOP
FWD /STOP REV/STOP
RUN/STOP
Master Frequency and Jog Frequency to select for
Speed by programming the AC motor drive’s internal PLC
Function. There are 17 step speed frequencies including
Application
Accel/Decel Inhibit Accel/Decel Time Selection Command
Function Description
Settings
Accel/Decel Time Selection
MI6=4 MI5=3 MI4=2 MI3=1
04.09
MI9
MI7
MI8
04.10
=OFF
MI3 MI4 MI5 MI6
ACI/AVI2
Weights
04.27
04.28
=OFF
05.02
05.00
05.01
05.03
Multi-speed via External Terminals
Group 6 Protection Parameters
06.00
06.01
06.02
Over-current stall prevention during operation
06.04
06.05
Factor %
06.07
Parameters
Parameters
07.01
Group 7 Motor Parameters
07.00
07.02
07.04
07.05
07.08
07.06
07.07
07.09
Resistor-divider
07.15
07.16
07.19
07.13
07.18
07.20
07.33
07.31
07.32
07.34
08.01
Group 8 Special Parameters
08.00
08.02
08.05
Revision June 2008, 04EE, SW--PW V1.11/CTL 105
08.09
08.07
08.08
08.10
08.14
08.12
08.13
08.16
AVR function disabled for stop
08.21
08.19
08.20
08.22
Status 2 unexpected power off, such as momentary power loss
08.25
Parameters
RS-485 not for VFD*E*C models
Group 9 Communication Parameters
Ascii mode
09.03
RTU mode
STX
Data
Start
END
Command message
FEH
6FH
F7H
5CH
EEH
1FH
Command message Address 01H Function 08H Data address 00H
A0H
4DH
D9H
Address 01H Function 03H Starting data address 21H 02H
Revision June 2008, 04EE, SW--PW V1.11/CTL 123
Overload2 oL2
Revision June 2008, 04EE, SW--PW V1.11/CTL 125
Ascii mode RTU mode
A1H
Exception Explanation Code
Communication program of PC
Void main Int OutportbPORT+MCR,0x08
09.07
RS485 BUS
130 Revision June 2008, 04EE, SW--PW V1.11/CTL
09.11
Group 10 PID Control
10.02
10.03
10.04
10.05
10.06
10.07
10.08
10.12
10.10
10.11
10.13
10.16
Revision June 2008, 04EE, SW--PW V1.11/CTL 137
138 Revision June 2008, 04EE, SW--PW V1.11/CTL
Revision June 2008, 04EE, SW--PW V1.11/CTL 139
Settings Function
Speed search function and synchronize with the motor
Speed, and then accelerate to Master Frequency
142 Revision June 2008, 04EE, SW--PW V1.11/CTL
When AC motor drive is in Stop mode and this function is
12.03
Group 12 Analog Input/Output Parameters for Extension Card
12.02
12.04
12.07
12.05
12.06
12.08
12.14
12.12
12.13
12.15
12.22
12.25
13.01
Group 13 PG function Parameters for Extension Card
CCW
13.02
13.06
13.04
13.05
13.09
PLC
Different Parameters for VFD*E*C Models
Revision June 2008, 04EE, SW--PW V1.11/CTL 153
03.09 Reserved 03.10
Revision June 2008, 04EE, SW--PW V1.11/CTL 155
Group 7 Motor Parameters Explanation Settings Factory
Group 9 Communication Parameters Explanation Settings
Revision June 2008, 04EE, SW--PW V1.11/CTL 157
158 Revision June 2008, 04EE, SW--PW V1.11/CTL
Troubleshooting
Over Current OC
Ground Fault
Over Voltage OV
Low Voltage Lv
Over Heat OH
Overload
Phase Loss PHL
Keypad Display is Abnormal
Motor cannot Run
Motor Speed cannot be Changed
Motor Stalls during Acceleration
Motor does not Run as Expected
Electromagnetic/Induction Noise
Environmental Condition
Affecting Other Machines
Fault Fault Descriptions Corrective Actions Name
Fault Code Information
Common Problems and Solutions
Over current
Overheating
CC current clamp OV hardware error
GFF hardware error OC hardware error
Low voltage
Phase error
Fault Descriptions Corrective Actions Name
External Fault
OV or LV Temperature sensor error
PID feedback signal error
Communication Error
Analog signal error
Phase Loss
Fault Fault Descriptions Corrective Actions Name
Daily Inspection
Reset
Maintenance and Inspections
Periodic Inspection
Voltage Maintenance Check Items Methods and Criterion
Keypad Maintenance Check Items Methods and Criterion
Main circuit Maintenance Check Items Methods and Criterion
Change of copper plate
One
Year
Daily
Page
Appendix a Specifications
Appendix a Specifications
Conditions
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Appendix B Accessories
All Brake Resistors & Brake Units Used in AC Motor Drives
Appendix B Accessories
NFB
Motor
Dimensions and Weights for Brake Resistors
Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075
Appendix B Accessories
Order P/N BR200W150, BR200W250
No-fuse Circuit Breaker Chart
Phase Recommended Model No-fuse Breaker a
Fuse Specification Chart
JJN-6
JJN-6 JJS-6
AC Reactor AC Input Reactor Recommended Value
~5% impedance
Impedance
AC Output Reactor Recommended Value
Applications
M1 reactor AC motor drive Motor
Line impedance will be small and the charge
Diagram B
Zero Phase Reactor RF220X00A
Diagram a
AWG
Remote Controller RC-01
5 4 16 15 14 13 11 RC-01Terminal block
Explanation of Display Message
Reset
PU06 Description of the Digital Keypad VFD-PU06
Stop
Operation Flow Chart
XX-XX
KPE-LE02 Description of the Digital Keypad KPE-LE02
Display Message
Descriptions
Display Message
How to Operate the Digital Keypad
Start
LED
EME-R2CA
Extension Card
Relay Card
EME-R3AA
Digital I/O Card
Analog I/O Card
Communication Card
Speed Feedback Card
EME-PG01
Setting MAC addresses
Wiring and Settings
Switch
Mounting Method
LonWorks Communication Module CME-LW01
Power Supply
LEDs Display
Step
Specifications
LED Indications Profibus Communication Module CME-PD01
Panel Appearance
Parameters Settings in VFD-E
Profibus Address
VFD-E
Address Meaning
CME-COP01 CANopen
Product Profile
Can
Components
Pin Definition on CANopen Connection Port
Stopped
LED Indicator Explanation & Troubleshooting
RUN LED
PRE-OPERATIONAL
LED on
Error LED
SP LED
LED OFF
DIN Rail MKE-DRA
MKE-DRB MKE-EP
Clamp TWO Hole Strap
Appendix B Accessories
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Appendix C How to Select the Right AC Motor Drive
Related Specification
When one AC motor drive operates one motor
When one AC motor drive operates more than one motor
Capacity Formulas
⋅ IM ≤ the rated current of AC motor drive a
General Precaution
Parameter Settings Note
Selection Note
How to Choose a Suitable Motor
Standard motor
Special motors
Pole-changing Dahlander motor
Power Transmission Mechanism
Motor torque
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※ This function is not for VFD*E*C models
Ladder Diagram Editor WPLSoft
PLC Overview Introduction
CPU
Start-up Steps for PLC Execution
RS485
Device Reference Table
MI1 MI2 MI3 MI4 MI5 MI6
MI7 MI8 MI9
WPLSoft Installation
EME-DR2CA
MO2 MO3 MO4
Program Input Program Download
Program Monitor
Limit of PLC
Appendix D How to Use PLC Function
Ladder Diagram Program Scan Chart of the PLC Ladder Diagram
Appendix D How to Use PLC Function
LDP
LDI
ORI
Andp
MRD
Edition of PLC Ladder Diagram
MPS
MPP
ORB ANB OUT TMR
Appendix D How to Use PLC Function
Example for Designing Basic Program
Example 1 the latching circuit for priority of stop
Example 3 the latching circuit of SET and RST commands
Example 6 Sequential Control
Example 8 Blinking Circuit
Seconds
PLC Devices Summary of DVP-PLC Device Number
Steps
Devices Functions
The Function of Input/output Contacts
Value, Constant K / H
Function of Timer
Function of Auxiliary Relay
Features and Functions of Counter
Register Types
RST C0 CNT C0 K5 LD C0 OUT Y0
Special Auxiliary Relays
Special Registers
Communication Addresses for Devices only for PLC2 mode
Function Code only for PLC2 mode
Commands Basic Commands
Main Control Commands
Output Commands
Timer and Counters
Rising-edge/falling-edge Detection Commands of Contact
Explanation for the Commands
Rising-edge/falling-edge Output Commands
End Command
Mnemonic Function
LDI
Mnemonic
ANI
ORI
ANI
ANB
Operand Function
ORB
MRD
MPP
False OFF
INV
INV
True
SET
TMR
Device Status
RST
T5 K1000
CNT
C2 K100
MC / MCR
MCR
LDP
LDF
Andf
LDF
Andp
OUT Y1
ORP
ORF
PLS
Description of the Application Commands
PLF
Mnemonic Operands Function
Explanation for the Application Commands
API
Type Bit Devices Word devices Program Steps
RST M0 RST M1
Zrst M0 M2 RST M2
S 2, S, D Zone Compare
MOV
Move
MOV K10 D0 MOV T0 D10
Bmov D10
Mnemonic Operands
ADD
Type
Word devices Program Steps
Bit command B15 B31 B16b15
Type Bit Devices Word devices
Quotient Remainder
INC
Decrement
Incp D0
DEC
Decp D0
ROR
ROL
Special Application Commands for the AC Motor Drive
D10
Appendix D How to Use PLC Function
M100
WPR
S1, S2
Wprp
Fpid
S1, S2, S3, S4
Freq
S1, S2, S3
Freqp
Error Code
Code Description Corrective Actions
Plff
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Appendix E CANopen Function
Overview CANopen Protocol
DSP-XXX
2 RJ-45 Pin Definition
Pre-Defined Connection Set
CANopen Communication Protocol
NMT Network Management Object
After power is applied, it is auto in initialization state
SDO Service Data Object
PDO SDO
Emerg
PDO Process Data Object
Master transmits PDO data to Slave
Display Error Description Register Code Bit 0~7
Emcy Emergency Object
Controller CANopen
Code Bit 0~7
Controller CANopen Error Display Description
Index Sub Definition Factory Size Unit Setting
COB-ID Sync
Index Sub Definition Factory Size Unit Setting
Index Sub Definition Factory Size Unit Setting
How to Control by CANopen
Disable
Xxxxxxxx