Page
Page
Page
Preface
Page
Table of Contents
Keypad and Start Up
Troubleshooting
Parameters
Fault Code Information and Maintenance
Appendix a Specifications Appendix B Accessories
Reference Table for the 7-segment LED Display of the Digital
Appendix C How to Select the Right AC Motor Drive
Appendix D How to Use PLC Function
Program Download Program Monitor Limit of PLC Ladder Diagram
Appendix E CANopen Function
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Introduction
Receiving and Inspection
Nameplate Information
Model Explanation
MODELVFD007E23A
Drive Frames and Appearances
Series Number Explanation 007E23A 7T 7
25-2HP/0.2-1.5kW Frame a
15HP/0.75-11kW Frame B&C
Internal Structure
Introduction
Remove Instructions
RFI Jumper
Remove Keypad
Remove Front Cover
Remove RST Terminal Cover Remove UVW Terminal Cover
Remove Fan Remove Extension Card
Preparation for Installation and Wiring Ambient Conditions
Operation
Storage
Transportation
Frame B and C Mounting Clearances
For VFD-E-P series heat sink system example
Frame a Frame B and C
Introduction
Dimensions
Frame
Dimensions for VFD-E-P series H2 H1
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Installation and Wiring
Wiring
MI1 MO1
MI1
MI5
+/B1
RL1 SL2
RL1 SL2 TL3
NPN mode with external power
Canl
SG+
Good
External Wiring
FUSE/NFB
Main Circuit Main Circuit Connection
Terminal Symbol
Mains power terminals R/L1, S/L2, T/L3
Explanation of Terminal Function
Output terminals for main circuit U, V, W
Terminals +/B1, B2 for connecting brake resistor
+/B1
Main Circuit Terminals
Frame a Frame B Frame C
Circuit diagram for digital inputs NPN current 16mA
Control Terminals
MI1
OFF
MI2
MI3
MO1
MCM
AVI
ACM
Digital outputs MO1, MCM
Analog inputs AVI, ACI, ACM
General
Terminals
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Keypad and Start Up
Keypad
Operation Method
Trial Run
Frequency Source
Method Source
MI1-DCM
Check if the motor runs steadily
Parameters
Summary of Parameter Settings
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
AVI2
UP/DOWN
Operation mode indication
AFM
Group 4 Input Function Parameters
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Group 5 Multi-Step Speeds Parameters Explanation Settings
Parameter Explanation Settings
Setting
Group 6 Protection Parameters Explanation Settings
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Group 7 Motor Parameters Explanation Settings
FLA
Parameter Explanation Settings Factory
Group 8 Special Parameters Explanation Settings Factory
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory
AVI2
Group 11 Parameters for Extension Card
MO2/RA2
MO3/RA3
MO4/RA4
MO5/RA5
Setting
Parameters
Parameter Explanation Settings Factory Customer
Parameters
DC Brake before Running Applications Purpose Functions
Parameter Settings for Applications
Multi-step Operation Applications Purpose Functions
Two-wire/three-wire Applications Purpose
Wire
Operation Command Applications Purpose
Overheat Warning Applications Purpose
Parameters
Parameters
Parameters
Description of Parameter Settings
00.02 Parameter Reset
Group 0 User Parameters
115V/230V Series
Factory Setting
00.04
00.05
00.08
00.09
00.09
00.08
00.10 Control Method
00.11 Reserved 00.12 50Hz Base Voltage Selection
Group 1 Basic Parameters
01.00
01.01
01.02
01.04
01.05
01.06
01.07
01.08
01.09
01.10
01.11
01.13
01.14
01.15
01.13 01.14
01.17
01.18
01.20
01.21
01.22
01.23
01.26
01.27
01.28
01.29
01.34
01.38
01.39
01.40
Factory Setting
Settings First Master Frequency Command Only
02.03
115V/230V/460V Series
Method a Frame a Frame B & C
Method B Frame a Frame B & C
Parameters
Source Pr.02.01 is changed
OFF on
600Hz 50.0Hz 28 s 68 s Sec 34 s
02.08
02.12
02.11
02.15
02.16
Display Value Bit Function
Settings Function Description
Group 3 Output Function Parameters
Desired Frequency 2 Attained Unit Settings 00 to 600.0 Hz
03.02
03.04
03.05
03.06
03.08
AFM
03.11
03.12
Weights =Active =Off Bit Relay MO1
04.00
04.02
Example 1 Standard application
Example 2 Use of bias
Example 3 Use of bias and gain for use of full range
Example 5 Use of negative bias in noisy environment
04.11
04.12
04.13
04.14
04.17
04.18
04.20
04.21
FWD/STOP
FWD /STOP REV/STOP
REV / Stop
RUN/STOP
Speed by programming the AC motor drive’s internal PLC
Function. There are 17 step speed frequencies including
Master Frequency and Jog Frequency to select for
Application
Accel/Decel Inhibit Accel/Decel Time Selection Command
Function Description
Settings
Accel/Decel Time Selection
MI6=4 MI5=3 MI4=2 MI3=1
04.09
MI7
MI8
MI9
04.10
=OFF
MI3 MI4 MI5 MI6
ACI/AVI2
Weights
04.27
04.28
=OFF
05.00
05.01
05.02
05.03
Multi-speed via External Terminals
Group 6 Protection Parameters
06.00
06.01
06.02
06.04
Over-current stall prevention during operation
06.05
Factor %
06.07
Parameters
Parameters
Group 7 Motor Parameters
07.00
07.01
07.02
07.04
07.05
07.06
07.07
07.08
07.09
Resistor-divider
07.15
07.16
07.13
07.18
07.19
07.20
07.31
07.32
07.33
07.34
Group 8 Special Parameters
08.00
08.01
08.02
08.05
Revision June 2008, 04EE, SW--PW V1.11/CTL 105
08.07
08.08
08.09
08.10
08.12
08.13
08.14
08.16
AVR function disabled for stop
08.19
08.20
08.21
08.22
Status 2 unexpected power off, such as momentary power loss
08.25
Parameters
RS-485 not for VFD*E*C models
Group 9 Communication Parameters
Ascii mode
09.03
RTU mode
STX
Data
Start
END
Command message
6FH
F7H
FEH
5CH
EEH
1FH
Command message Address 01H Function 08H Data address 00H
4DH
A0H
D9H
Address 01H Function 03H Starting data address 21H 02H
Revision June 2008, 04EE, SW--PW V1.11/CTL 123
Overload2 oL2
Revision June 2008, 04EE, SW--PW V1.11/CTL 125
Ascii mode RTU mode
Exception Explanation Code
A1H
Communication program of PC
Void main Int OutportbPORT+MCR,0x08
09.07
RS485 BUS
130 Revision June 2008, 04EE, SW--PW V1.11/CTL
09.11
Group 10 PID Control
10.02
10.04
10.03
10.05
10.07
10.06
10.08
10.10
10.11
10.12
10.13
10.16
Revision June 2008, 04EE, SW--PW V1.11/CTL 137
138 Revision June 2008, 04EE, SW--PW V1.11/CTL
Revision June 2008, 04EE, SW--PW V1.11/CTL 139
Settings Function
Speed search function and synchronize with the motor
Speed, and then accelerate to Master Frequency
142 Revision June 2008, 04EE, SW--PW V1.11/CTL
When AC motor drive is in Stop mode and this function is
Group 12 Analog Input/Output Parameters for Extension Card
12.02
12.03
12.04
12.05
12.06
12.07
12.08
12.12
12.13
12.14
12.15
12.22
12.25
Group 13 PG function Parameters for Extension Card
CCW
13.01
13.02
13.04
13.05
13.06
13.09
PLC
Different Parameters for VFD*E*C Models
Revision June 2008, 04EE, SW--PW V1.11/CTL 153
03.09 Reserved 03.10
Revision June 2008, 04EE, SW--PW V1.11/CTL 155
Group 7 Motor Parameters Explanation Settings Factory
Group 9 Communication Parameters Explanation Settings
Revision June 2008, 04EE, SW--PW V1.11/CTL 157
158 Revision June 2008, 04EE, SW--PW V1.11/CTL
Troubleshooting
Over Current OC
Ground Fault
Over Voltage OV
Low Voltage Lv
Over Heat OH
Overload
Phase Loss PHL
Keypad Display is Abnormal
Motor cannot Run
Motor Speed cannot be Changed
Motor Stalls during Acceleration
Motor does not Run as Expected
Electromagnetic/Induction Noise
Environmental Condition
Affecting Other Machines
Fault Code Information
Common Problems and Solutions
Fault Fault Descriptions Corrective Actions Name
Over current
CC current clamp OV hardware error
GFF hardware error OC hardware error
Overheating
Low voltage
Fault Descriptions Corrective Actions Name
External Fault
Phase error
OV or LV Temperature sensor error
Communication Error
Analog signal error
PID feedback signal error
Phase Loss
Fault Fault Descriptions Corrective Actions Name
Reset
Maintenance and Inspections
Daily Inspection
Periodic Inspection
Voltage Maintenance Check Items Methods and Criterion
Main circuit Maintenance Check Items Methods and Criterion
Keypad Maintenance Check Items Methods and Criterion
Change of copper plate
One
Year
Daily
Page
Appendix a Specifications
Appendix a Specifications
Conditions
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Appendix B Accessories
All Brake Resistors & Brake Units Used in AC Motor Drives
Appendix B Accessories
NFB
Motor
Dimensions and Weights for Brake Resistors
Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075
Appendix B Accessories
Order P/N BR200W150, BR200W250
No-fuse Circuit Breaker Chart
Phase Recommended Model No-fuse Breaker a
JJN-6
Fuse Specification Chart
JJN-6 JJS-6
~5% impedance
AC Reactor AC Input Reactor Recommended Value
Impedance
AC Output Reactor Recommended Value
Applications
M1 reactor AC motor drive Motor
Line impedance will be small and the charge
Zero Phase Reactor RF220X00A
Diagram a
Diagram B
AWG
Remote Controller RC-01
5 4 16 15 14 13 11 RC-01Terminal block
Reset
PU06 Description of the Digital Keypad VFD-PU06
Explanation of Display Message
Stop
Operation Flow Chart
XX-XX
Display Message
KPE-LE02 Description of the Digital Keypad KPE-LE02
Descriptions
Display Message
How to Operate the Digital Keypad
Start
LED
Extension Card
Relay Card
EME-R2CA
EME-R3AA
Analog I/O Card
Digital I/O Card
Communication Card
Speed Feedback Card
EME-PG01
Wiring and Settings
Switch
Setting MAC addresses
Mounting Method
Power Supply
LEDs Display
LonWorks Communication Module CME-LW01
Step
Specifications
LED Indications Profibus Communication Module CME-PD01
Panel Appearance
Profibus Address
Parameters Settings in VFD-E
VFD-E
CME-COP01 CANopen
Product Profile
Address Meaning
Can
Components
Pin Definition on CANopen Connection Port
LED Indicator Explanation & Troubleshooting
RUN LED
Stopped
PRE-OPERATIONAL
Error LED
SP LED
LED on
LED OFF
DIN Rail MKE-DRA
MKE-DRB MKE-EP
Clamp TWO Hole Strap
Appendix B Accessories
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Appendix C How to Select the Right AC Motor Drive
Related Specification
When one AC motor drive operates more than one motor
When one AC motor drive operates one motor
Capacity Formulas
⋅ IM ≤ the rated current of AC motor drive a
Parameter Settings Note
General Precaution
Selection Note
How to Choose a Suitable Motor
Standard motor
Special motors
Pole-changing Dahlander motor
Power Transmission Mechanism
Motor torque
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Ladder Diagram Editor WPLSoft
PLC Overview Introduction
※ This function is not for VFD*E*C models
CPU
Start-up Steps for PLC Execution
RS485
MI1 MI2 MI3 MI4 MI5 MI6
Device Reference Table
MI7 MI8 MI9
EME-DR2CA
WPLSoft Installation
MO2 MO3 MO4
Program Input Program Download
Program Monitor
Limit of PLC
Appendix D How to Use PLC Function
Ladder Diagram Program Scan Chart of the PLC Ladder Diagram
Appendix D How to Use PLC Function
LDI
ORI
LDP
Andp
Edition of PLC Ladder Diagram
MPS
MRD
MPP
ORB ANB OUT TMR
Appendix D How to Use PLC Function
Example for Designing Basic Program
Example 1 the latching circuit for priority of stop
Example 3 the latching circuit of SET and RST commands
Example 6 Sequential Control
Example 8 Blinking Circuit
Seconds
PLC Devices Summary of DVP-PLC Device Number
Steps
Devices Functions
„ The Function of Input/output Contacts
Value, Constant K / H
Function of Timer
Function of Auxiliary Relay
Features and Functions of Counter
Register Types
RST C0 CNT C0 K5 LD C0 OUT Y0
Special Auxiliary Relays
Special Registers
Communication Addresses for Devices only for PLC2 mode
Function Code only for PLC2 mode
Commands Basic Commands
Output Commands
Timer and Counters
Main Control Commands
Rising-edge/falling-edge Detection Commands of Contact
Rising-edge/falling-edge Output Commands
End Command
Explanation for the Commands
Mnemonic Function
LDI
Mnemonic
ANI
ORI
ANB
Operand Function
ANI
ORB
MRD
MPP
INV
INV
False OFF
True
SET
Device Status
RST
TMR
T5 K1000
C2 K100
CNT
MC / MCR
MCR
LDP
LDF
LDF
Andp
Andf
OUT Y1
ORP
ORF
PLS
Description of the Application Commands
PLF
Explanation for the Application Commands
API
Mnemonic Operands Function
Type Bit Devices Word devices Program Steps
RST M0 RST M1
Zrst M0 M2 RST M2
S 2, S, D Zone Compare
MOV
Move
MOV K10 D0 MOV T0 D10
Bmov D10
Mnemonic Operands
ADD
Type
Word devices Program Steps
Bit command B15 B31 B16b15
Type Bit Devices Word devices
Quotient Remainder
INC
Incp D0
DEC
Decrement
Decp D0
ROR
ROL
Special Application Commands for the AC Motor Drive
D10
Appendix D How to Use PLC Function
M100
S1, S2
WPR
Wprp
Fpid
S1, S2, S3, S4
Freq
S1, S2, S3
Freqp
Code Description Corrective Actions
Error Code
Plff
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Appendix E CANopen Function
Overview CANopen Protocol
DSP-XXX
2 RJ-45 Pin Definition
Pre-Defined Connection Set
CANopen Communication Protocol
NMT Network Management Object
After power is applied, it is auto in initialization state
PDO SDO
SDO Service Data Object
Emerg
PDO Process Data Object
Master transmits PDO data to Slave
Emcy Emergency Object
Display Error Description Register Code Bit 0~7
Controller CANopen
Controller CANopen Error Display Description
Index Sub Definition Factory Size Unit Setting
Code Bit 0~7
COB-ID Sync
Index Sub Definition Factory Size Unit Setting
Index Sub Definition Factory Size Unit Setting
How to Control by CANopen
Disable
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