Page
Page
Page
Preface
Page
Table of Contents
Troubleshooting
Keypad and Start Up
Parameters
Appendix a Specifications Appendix B Accessories
Fault Code Information and Maintenance
Reference Table for the 7-segment LED Display of the Digital
Appendix D How to Use PLC Function
Appendix C How to Select the Right AC Motor Drive
Program Download Program Monitor Limit of PLC Ladder Diagram
Appendix E CANopen Function
This page intentionally left blank
Introduction
Nameplate Information
Receiving and Inspection
Model Explanation
MODELVFD007E23A
Series Number Explanation 007E23A 7T 7
Drive Frames and Appearances
25-2HP/0.2-1.5kW Frame a
Internal Structure
15HP/0.75-11kW Frame B&C
Introduction
RFI Jumper
Remove Instructions
Remove Front Cover
Remove Keypad
Remove RST Terminal Cover Remove UVW Terminal Cover
Remove Fan Remove Extension Card
Operation
Preparation for Installation and Wiring Ambient Conditions
Storage
Transportation
For VFD-E-P series heat sink system example
Frame B and C Mounting Clearances
Frame a Frame B and C
Introduction
Frame
Dimensions
Dimensions for VFD-E-P series H2 H1
This page intentionally left blank
Installation and Wiring
Wiring
MI1 MO1
MI1
MI5
+/B1
RL1 SL2
RL1 SL2 TL3
NPN mode with external power
SG+
Canl
Good
FUSE/NFB
External Wiring
Main Circuit Main Circuit Connection
Mains power terminals R/L1, S/L2, T/L3
Terminal Symbol
Explanation of Terminal Function
Output terminals for main circuit U, V, W
+/B1
Terminals +/B1, B2 for connecting brake resistor
Frame a Frame B Frame C
Main Circuit Terminals
Control Terminals
Circuit diagram for digital inputs NPN current 16mA
OFF
MI1
MI2
MI3
MCM
MO1
AVI
ACM
Analog inputs AVI, ACI, ACM
Digital outputs MO1, MCM
General
Terminals
This page intentionally left blank
Keypad
Keypad and Start Up
Operation Method
Frequency Source
Trial Run
Method Source
MI1-DCM
Check if the motor runs steadily
Parameters
Summary of Parameter Settings
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
AVI2
UP/DOWN
Operation mode indication
AFM
Group 4 Input Function Parameters
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings
Group 5 Multi-Step Speeds Parameters Explanation Settings
Setting
Group 6 Protection Parameters Explanation Settings
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
FLA
Group 7 Motor Parameters Explanation Settings
Parameter Explanation Settings Factory
Group 8 Special Parameters Explanation Settings Factory
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory Customer
Parameter Explanation Settings Factory
AVI2
Group 11 Parameters for Extension Card
MO3/RA3
MO2/RA2
MO4/RA4
MO5/RA5
Setting
Parameters
Parameter Explanation Settings Factory Customer
Parameters
Parameter Settings for Applications
DC Brake before Running Applications Purpose Functions
Multi-step Operation Applications Purpose Functions
Wire
Two-wire/three-wire Applications Purpose
Operation Command Applications Purpose
Overheat Warning Applications Purpose
Parameters
Parameters
Parameters
00.02 Parameter Reset
Description of Parameter Settings
Group 0 User Parameters
115V/230V Series
Factory Setting
00.05
00.04
00.09
00.08
00.08
00.09
00.10 Control Method
00.11 Reserved 00.12 50Hz Base Voltage Selection
01.00
Group 1 Basic Parameters
01.01
01.02
01.05
01.04
01.06
01.07
01.09
01.08
01.10
01.11
01.14
01.13
01.13 01.14
01.15
01.18
01.17
01.21
01.20
01.22
01.23
01.27
01.26
01.28
01.29
01.38
01.34
01.39
01.40
Factory Setting
Settings First Master Frequency Command Only
115V/230V/460V Series
02.03
Method B Frame a Frame B & C
Method a Frame a Frame B & C
Parameters
Source Pr.02.01 is changed
OFF on
02.08
600Hz 50.0Hz 28 s 68 s Sec 34 s
02.11
02.12
02.15
Display Value Bit Function
02.16
Group 3 Output Function Parameters
Settings Function Description
03.02
Desired Frequency 2 Attained Unit Settings 00 to 600.0 Hz
03.04
03.06
03.05
03.08
AFM
03.12
03.11
Weights =Active =Off Bit Relay MO1
04.02
04.00
Example 1 Standard application
Example 2 Use of bias
Example 3 Use of bias and gain for use of full range
Example 5 Use of negative bias in noisy environment
04.12
04.11
04.13
04.14
04.18
04.17
04.20
04.21
FWD /STOP REV/STOP
FWD/STOP
REV / Stop
RUN/STOP
Function. There are 17 step speed frequencies including
Speed by programming the AC motor drive’s internal PLC
Master Frequency and Jog Frequency to select for
Application
Accel/Decel Inhibit Accel/Decel Time Selection Command
Function Description
Settings
Accel/Decel Time Selection
04.09
MI6=4 MI5=3 MI4=2 MI3=1
MI8
MI7
MI9
04.10
MI3 MI4 MI5 MI6
=OFF
ACI/AVI2
Weights
04.27
04.28
=OFF
05.01
05.00
05.02
05.03
Multi-speed via External Terminals
06.00
Group 6 Protection Parameters
06.02
06.01
Over-current stall prevention during operation
06.04
06.05
06.07
Factor %
Parameters
Parameters
07.00
Group 7 Motor Parameters
07.01
07.02
07.05
07.04
07.07
07.06
07.08
07.09
Resistor-divider
07.16
07.15
07.18
07.13
07.19
07.20
07.32
07.31
07.33
07.34
08.00
Group 8 Special Parameters
08.01
08.02
08.05
Revision June 2008, 04EE, SW--PW V1.11/CTL 105
08.08
08.07
08.09
08.10
08.13
08.12
08.14
08.16
AVR function disabled for stop
08.20
08.19
08.21
08.22
08.25
Status 2 unexpected power off, such as momentary power loss
Parameters
Group 9 Communication Parameters
RS-485 not for VFD*E*C models
09.03
Ascii mode
RTU mode
Data
STX
END
Start
Command message
F7H
6FH
FEH
5CH
1FH
EEH
Command message Address 01H Function 08H Data address 00H
A0H
4DH
D9H
Address 01H Function 03H Starting data address 21H 02H
Revision June 2008, 04EE, SW--PW V1.11/CTL 123
Overload2 oL2
Revision June 2008, 04EE, SW--PW V1.11/CTL 125
Ascii mode RTU mode
A1H
Exception Explanation Code
Communication program of PC
Void main Int OutportbPORT+MCR,0x08
RS485 BUS
09.07
130 Revision June 2008, 04EE, SW--PW V1.11/CTL
09.11
10.02
Group 10 PID Control
10.03
10.04
10.05
10.06
10.07
10.08
10.11
10.10
10.12
10.13
10.16
Revision June 2008, 04EE, SW--PW V1.11/CTL 137
138 Revision June 2008, 04EE, SW--PW V1.11/CTL
Revision June 2008, 04EE, SW--PW V1.11/CTL 139
Settings Function
Speed, and then accelerate to Master Frequency
Speed search function and synchronize with the motor
142 Revision June 2008, 04EE, SW--PW V1.11/CTL
When AC motor drive is in Stop mode and this function is
12.02
Group 12 Analog Input/Output Parameters for Extension Card
12.03
12.04
12.06
12.05
12.07
12.08
12.13
12.12
12.14
12.15
12.22
12.25
CCW
Group 13 PG function Parameters for Extension Card
13.01
13.02
13.05
13.04
13.06
13.09
PLC
Different Parameters for VFD*E*C Models
Revision June 2008, 04EE, SW--PW V1.11/CTL 153
03.09 Reserved 03.10
Revision June 2008, 04EE, SW--PW V1.11/CTL 155
Group 9 Communication Parameters Explanation Settings
Group 7 Motor Parameters Explanation Settings Factory
Revision June 2008, 04EE, SW--PW V1.11/CTL 157
158 Revision June 2008, 04EE, SW--PW V1.11/CTL
Over Current OC
Troubleshooting
Over Voltage OV
Ground Fault
Low Voltage Lv
Overload
Over Heat OH
Keypad Display is Abnormal
Phase Loss PHL
Motor cannot Run
Motor Speed cannot be Changed
Motor does not Run as Expected
Motor Stalls during Acceleration
Environmental Condition
Electromagnetic/Induction Noise
Affecting Other Machines
Common Problems and Solutions
Fault Code Information
Fault Fault Descriptions Corrective Actions Name
Over current
GFF hardware error OC hardware error
CC current clamp OV hardware error
Overheating
Low voltage
External Fault
Fault Descriptions Corrective Actions Name
Phase error
OV or LV Temperature sensor error
Analog signal error
Communication Error
PID feedback signal error
Phase Loss
Fault Fault Descriptions Corrective Actions Name
Maintenance and Inspections
Reset
Daily Inspection
Periodic Inspection
Voltage Maintenance Check Items Methods and Criterion
Keypad Maintenance Check Items Methods and Criterion
Main circuit Maintenance Check Items Methods and Criterion
Change of copper plate
One
Year
Daily
Page
Appendix a Specifications
Appendix a Specifications
Conditions
This page intentionally left blank
All Brake Resistors & Brake Units Used in AC Motor Drives
Appendix B Accessories
Appendix B Accessories
Motor
NFB
Dimensions and Weights for Brake Resistors
Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075
Appendix B Accessories
Order P/N BR200W150, BR200W250
Phase Recommended Model No-fuse Breaker a
No-fuse Circuit Breaker Chart
Fuse Specification Chart
JJN-6
JJN-6 JJS-6
AC Reactor AC Input Reactor Recommended Value
~5% impedance
Impedance
AC Output Reactor Recommended Value
M1 reactor AC motor drive Motor
Applications
Line impedance will be small and the charge
Diagram a
Zero Phase Reactor RF220X00A
Diagram B
AWG
5 4 16 15 14 13 11 RC-01Terminal block
Remote Controller RC-01
PU06 Description of the Digital Keypad VFD-PU06
Reset
Explanation of Display Message
Stop
XX-XX
Operation Flow Chart
KPE-LE02 Description of the Digital Keypad KPE-LE02
Display Message
Descriptions
Display Message
Start
How to Operate the Digital Keypad
LED
Relay Card
Extension Card
EME-R2CA
EME-R3AA
Digital I/O Card
Analog I/O Card
Communication Card
EME-PG01
Speed Feedback Card
Switch
Wiring and Settings
Setting MAC addresses
Mounting Method
LEDs Display
Power Supply
LonWorks Communication Module CME-LW01
Step
Specifications
LED Indications Profibus Communication Module CME-PD01
Panel Appearance
Parameters Settings in VFD-E
Profibus Address
VFD-E
Product Profile
CME-COP01 CANopen
Address Meaning
Can
Pin Definition on CANopen Connection Port
Components
RUN LED
LED Indicator Explanation & Troubleshooting
Stopped
PRE-OPERATIONAL
SP LED
Error LED
LED on
LED OFF
DIN Rail MKE-DRA
Clamp TWO Hole Strap
MKE-DRB MKE-EP
Appendix B Accessories
This page intentionally left blank
Related Specification
Appendix C How to Select the Right AC Motor Drive
When one AC motor drive operates one motor
When one AC motor drive operates more than one motor
Capacity Formulas
⋅ IM ≤ the rated current of AC motor drive a
General Precaution
Parameter Settings Note
Selection Note
Standard motor
How to Choose a Suitable Motor
Pole-changing Dahlander motor
Special motors
Motor torque
Power Transmission Mechanism
This page intentionally left blank
PLC Overview Introduction
Ladder Diagram Editor WPLSoft
※ This function is not for VFD*E*C models
CPU
RS485
Start-up Steps for PLC Execution
Device Reference Table
MI1 MI2 MI3 MI4 MI5 MI6
MI7 MI8 MI9
WPLSoft Installation
EME-DR2CA
MO2 MO3 MO4
Program Input Program Download
Limit of PLC
Program Monitor
Appendix D How to Use PLC Function
Ladder Diagram Program Scan Chart of the PLC Ladder Diagram
Appendix D How to Use PLC Function
ORI
LDI
LDP
Andp
MPS
Edition of PLC Ladder Diagram
MRD
MPP
ORB ANB OUT TMR
Appendix D How to Use PLC Function
Example 1 the latching circuit for priority of stop
Example for Designing Basic Program
Example 3 the latching circuit of SET and RST commands
Example 6 Sequential Control
Example 8 Blinking Circuit
Seconds
Steps
PLC Devices Summary of DVP-PLC Device Number
The Function of Input/output Contacts
Devices Functions
Value, Constant K / H
Function of Auxiliary Relay
Function of Timer
Features and Functions of Counter
RST C0 CNT C0 K5 LD C0 OUT Y0
Register Types
Special Auxiliary Relays
Special Registers
Communication Addresses for Devices only for PLC2 mode
Commands Basic Commands
Function Code only for PLC2 mode
Timer and Counters
Output Commands
Main Control Commands
Rising-edge/falling-edge Detection Commands of Contact
End Command
Rising-edge/falling-edge Output Commands
Explanation for the Commands
Mnemonic Function
Mnemonic
LDI
ANI
ORI
Operand Function
ANB
ANI
ORB
MPP
MRD
INV
INV
False OFF
True
SET
RST
Device Status
TMR
T5 K1000
CNT
C2 K100
MC / MCR
MCR
LDF
LDP
Andp
LDF
Andf
OUT Y1
ORF
ORP
PLS
PLF
Description of the Application Commands
API
Explanation for the Application Commands
Mnemonic Operands Function
Type Bit Devices Word devices Program Steps
Zrst M0 M2 RST M2
RST M0 RST M1
S 2, S, D Zone Compare
Move
MOV
MOV K10 D0 MOV T0 D10
Mnemonic Operands
Bmov D10
ADD
Word devices Program Steps
Type
Type Bit Devices Word devices
Bit command B15 B31 B16b15
INC
Quotient Remainder
DEC
Incp D0
Decrement
Decp D0
ROL
ROR
D10
Special Application Commands for the AC Motor Drive
Appendix D How to Use PLC Function
M100
WPR
S1, S2
Wprp
S1, S2, S3, S4
Fpid
S1, S2, S3
Freq
Freqp
Error Code
Code Description Corrective Actions
Plff
This page intentionally left blank
Appendix E CANopen Function
DSP-XXX
Overview CANopen Protocol
Pre-Defined Connection Set
2 RJ-45 Pin Definition
NMT Network Management Object
CANopen Communication Protocol
After power is applied, it is auto in initialization state
SDO Service Data Object
PDO SDO
Emerg
PDO Process Data Object
Master transmits PDO data to Slave
Display Error Description Register Code Bit 0~7
Emcy Emergency Object
Controller CANopen
Index Sub Definition Factory Size Unit Setting
Controller CANopen Error Display Description
Code Bit 0~7
COB-ID Sync
Index Sub Definition Factory Size Unit Setting
Index Sub Definition Factory Size Unit Setting
How to Control by CANopen
Xxxxxxxx
Disable