Sinumerik 810T
 Users Guide Edition User Documentation
 Basic Version Software Version Part 1 Operating
 January 1993 Edition
Basic Version Software Version Operating and Programming
 Sinumerik Documentation
Printing history
Edition Order No Remarks
 · Part 1 Operating · Part 2 Programming
Preliminary
Operating
Programming
 Part 1 Operating / Section
Technical comments
 Terms/Abbreviations
Page
 Contents
 Traverse to reference point Tools
Preliminary remarks
Page
Page
 General Notes
Product
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 Siemens
 Sinumerik 810T with external machine control panel
Sinumerik
· ·
 Operation
 CRT display with softkeys
Screen edge
Inputs from keyboard Softkey menu with 5 softkey functions
 ETC key for extension of the same menu
Softkeys
 Diagnosis
ªAlarmº display
Display panel
ªOut of positionº display
 NC-MD
ªFeed holdº display
ªProgram runningº display
 ªKey assignmentº
 Address / numerical keys
 Address for ºPosition informationº auxiliary Axis Q
Address for ºPosition informationº axis
Address for ºPosition informationº rotary axis
Address for ºPosition informationº axis Z
 +/ ±
 Modify word
Editing and input keys
Delete input / operator message
Delete word / block
 Control keys
Cursor left / right movement Cursor up/down movement
Cursor movement in a part program
 Paging up / down
 Channel changeover
Function range of channels ·
Channel
 Acknowledge alarm
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Actual position in double height characters
 Diagnostics and start up
Or when you want to display on the screen
Search for address / block no. / word / calling up data
 Description of the keys Reset
Integrated machine control panel
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 Single block
Program stop / Program start NC stop / NC start
Spindle stop / Spindle start
 Example for the use of ºSpindle stopº
Feed hold/ Feed start
 Direction keys / Jogging
Continuous mode Jog mode
+X +Q
± Z ± Q ±
 Function of the direction keys
Continuous mode
± Z
± Q
 Operate Key a second time
Extension of the operating mode menu is shown
Key for the selection of operating modes
Operate Key
 Operate Key quickly
2nd continuation of the operating mode menu is shown
Operate the ETC
Spindle speed override decrease / increase
 To or from peripheral devices
Socket connector for universal interface
For D-type sub-miniature connectors
Feed or rapid traverse override decrease / increase
 09.91
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 Explanation of the operating Emergency stop switch
External machine control panel
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 Automatic
Actual Value Preset
Setting
Manual Data Input MDI Automatic
 Spindle speed override switch
Single block switch
 01.93
 Key-operated switch for input inhibit / operation inhibit
Feed / rapid override switch
Switch for switching on the NC control
By operating this key, you switch the NC control on
 Examples of the use of ºSpindle stopº
 Examples of the use of ºFeed stopº
Feed stop/Feed start
 Direction keys/traversing axes in ºJOGº mode
± in continuous mode ± in jog mode Continuous mode
+X +Q ± Z ± Q ±
 ºrapid traverseº rate is defined in machine data
 01.93
 09.91
 Darkening the screen
Switching on / off
Switching off the control
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 · Automatic operation CRT display Automatic
Operating modes General
Operating modes overview
Following different operating modes are available
 · Manual data input / Automatic CRT display MDI Automatic
810T
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 Sinumerik 810T, GA3 BN
 By operating this key on the machine control panel
 Operate the ETC key Under the CRT display once
 Softkey
Menu
 Feed
Manual Data Input MDI-AUTOMATIC
 Examples
4 ºResetº with change of operating mode
 Etc
Branching to operating functions within an operating mode
 Example
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Menu display from the NC program or from the PLC
 Selected Mode
 Operating mode menu trees
· ºAUTOMATICº mode · ºJOGº mode
· ºGUIDINGº operator prompting function
 Option
1 ºAUTOMATICº mode
 Block Search Program DIAG- Control Nosis Over Store OPS
 Sinumerik 810T, GA3 BN
 JOG Tool Setting Data Part Diag Offset IN-OUT Program Nosis
2 ºJOGº mode
 Over Autom Store
 System User Data Bits General Axial Spindle Mach Channel
 4 ºMDI AUTOMATICº mode
 5 ºREFPOINTº mode
 Sinumerik 810T, GA3 BN
 Sinumerik 810T, GA3 BN
 6 ºINC 1 ... INC 10 000º mode
Tool Offset Setting Data IN-OUT Part Diag Program Nosis
INC Feed 1
 Hand Wheel Over Store
 Preset Store Clear PRE-OFF
7 ºPRESETº mode
 Tool Offset Setting Data Data IN-OUT Part Program Diag
 Sinumerik 810T, GA3 BN
 Repos Tool Setting Diag Over Offset Data Nosis
ºREPOSº mode
 9 ªGUIDINGº operator prompting function
Block G Number Funct Line Circle Thread
See Next
 Contour WORK- Cycle Feed Spindle Tool
ªGUIDINGº operator prompting function
 Special ADD Program Block Funct END
BA B
 Sinumerik 810T, GA3 BN
 You enter the simulation area and the workpiece dimensions
You clear the Preset offset
Glossary of softkey functions
 You start data input via the universal interface
Circle
 Data IN-OUT
When ºYESº, the differential resolver function is activated
 Output of the end of block character end of text
DRY RUN YES-NO
 All current NC alarms are displayed see Section
Location number and tool number of worn tools is displayed
NC machine data are displayed
 DD PARALL. =
All current PLC alarms are displayed see Section
º Part PROGRAMº softkey leads to
All current PLC messages are displayed see Section
 Key leads to the following functions
Simulation is interrupted and returned to the reset state
Input of setting data for coordinate system rotation
Input of setting data for scale modification
 Special Block
 You stop the activated softkey function
ºPLAYBACKº mode you store the position traversed to
Store the Preset values entered axis-specifically
You activate the selected softkey function
 You input the tool number T... and the tool offset number D
Select the G functions for thread cutting with this softkey
 ZO Autom
 Preliminary remarks
Operating Sequences
 Sequence of operation
Preparation Switching on
When you switch the control and machine on
Traverse to reference point
 Operating Sequences Traverse to reference point
 Tools
Tool offset Input of tool offset
Tool Offset
 P1 =
P1=
P1 = P1=7 P1=4
 L2 Geometry Diameter/radius
L1 Wear L2 Wear Diameter/radius
Geometry values of the available tool types
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L2 Basic
 Operating Sequences 3.1.4 Tool offset 09.91
 Modification
Using the numerical keys you enter a new value
Deleting/modifying an individual offset value
Delete
 11.90
 Deleting all offset values in an offset number D
 Automatic tool offset
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Joginc Autom Tool
 Store Axis
 Tool Data
Integrated tool
Input of tool data
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Enter
Down Geom Data
 Tool Offset Geom Data
Display of tool data
 Display Data
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List Tools
Next
 ZFP XMR ZMW XFP ZMR
Zero offset
 Zero Offset
Any operating mode, operate the ºSETTING DATAº Softkey
Settable zero offsets
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 X axis into the input line, using the numerical
Now enter the value for the coarse offset ºG54º for
Input key
 Precondition
Programmable zero offset external zero offset
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Programmable zero offsets
 EXT
Press the ºSETTING DATAº softkey Any mode
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External zero offset
 Automatic calculation of the zero offset
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INC
 Setting data ºR PARAMETERSº
 Sinumerik 810T, GA3 BN
 Global parameters
Overview of the R parameters in each channel Channel
Transfer parameters
Local parameters Scratchpad flags
 Sinumerik 3/8
Channel-specific R parameters 0-699/ Central R parameters
 Operating Sequences 09.91
 Sequence of operation for ºR PARAMETERº setting data
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Para Meter
 Oriented spindle stop
ºSPINDLEº setting data
Standard Maximum Input
Unit
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Sequence of operation for ºSPINDLEºsetting data
 ºAXIALº setting data
Sequence of operation for ºAXIALº setting data
Axial
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DRF Assignm
 ºANGLE of ROTATIONº setting data
Sequence of operation for ºANGLE of ROTATIONº setting data
Rotat Angle
 ºSCALE MODIFICATIONº setting data
Sequence of operation for ºSCALE MODIFICATIONº setting data
Scale Modif
 Plane
Flexible plane selection
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Part PROG. Edit
 G16 Plane Store Plane
Store Plane
 Axes of the two tool systems can only be moved separately
ªPRESETº and ªREFPOINTº modes
Axis
Function of the modes with ªaxis synchronizationº
 Operating Sequences 09.91 Axis synchronization
 Behaviour of the transformation in the modes
Transmit coordinate transformation
 ± ªJOGº Automatic interrupted state
± ªAUTOMATIC passiveº state
± ªAUTOMATIC activeº state
± ªJOGº state
 Transmit function in the various modes
ªAUTOMATICº and ªMDI AUTOMATICº mode
ªREFPOINTº mode
ªREPOSº mode
 Special cases ± ªDRF/handwheelº active
ªPRESETº mode
ªTEACH INº/ªPLAYBACKº mode
± Follow-up mode
 Display of the Transmit function
 Part Program
Program input
Program input with the keyboard
Sequence
 Select Program
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Edit
Operate the ºEDITº softkey
 Example Entering an individual block
 Guiding
Program input with operator guiding
 Operating Sequences 11.90 Program
 Guiding Block Number
Enter the desired program no. º%12º
 Func Tions
G90
G00
 Block END
 Contour
 Call desired program using ºSELECT PROGRAMº
Store them using the input key
Select the ºCONTOURº softkey
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Line Circle
 Delete Param Store
 Operating Sequences
 Program Select
Part Program Edit
Or ºL...º number of the program
You wish to edit
 Insert word Modify word Delete word Insert block
 Delete block
X.....LF
 Value
Preset / JOG / Automatic / INC 1 .... INC 10 000 / Refpoint
Correction display ºCORRECTION BLOCKº
Part Corr Program Block
 Partdirec Program Tory
Preset / JOG / Automatic
When the display is full
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 Lock
Preset / JOG / Automatic
Protection of subroutines cycle lock
Part Direc SUB Program Tory Rout
 Enable
Cycle lock release ºENABLEº
 Copy
Copying a program ºCOPYº
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Part Program Program Handling
 Preset / JOG / Automatic INC1... ICN10 000/ Refpoint
Moving a program ºMOVEº
Part Prog Program Handl Move
 Part Prog Program Handl Rename
Renaming a program ºRENAMEº
 Sinumerik 810T, GA3 BN
 Deleting an individual program
Deleting a program ºDELETEº
Part Prog Program Handl Delete
INC 1...INC 10 000 / Refpoint
 Direc Tory
Reorganizing the program memory ºREORGº
Part Prog Program Handl
Reorg
 13.9 ºSelecting a programº
 Operator guidance macros OGM and back translation
 Store Input Display
Example of a data block
 Back translation
Change data as required
Example of the result of a part program
 Delete Block
Function Find Block using block number Precondition
OGM
Find Block
 Part program 1234
 14 ºSIMULATIONº
Simulation ºAREA of the WORKPIECEº
Any of the operating modes
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Select SIMULA- Program Tion
Area Piece
 Simula Tion Start
Reset
If you press ªRESETº softkey, simulation is aborted
Influencing simulation
 Simula Tion
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ªPROGRAM CONTROLº
Program Control
 Start
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ªBLOCK SEARCHº
Block Search
 Data input/data output
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 5011
Setting data bits
Explanation of setting data structure
Setting Bits
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 DATA-IN Start
Data input
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INC 1 .... INC 10 000 / Refpoint
 Data type Meaning
 Any of the operation modes
Data output
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Data Data IN-OUT Output
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This input form appears
Mainprg Subrout Start
 Operate the ºR parameterº softkey
MAINPRG. Subrout Start Start
 ETX Start
 Part program block
Data IN-OUT BTR Start
Refpoint
 Circular buffer
· Unprotected transmission
· Protected transmission
 NC in two languages
 Auto Matic
Machining Starting a part program
 Machine control panel, and then the ºAUTOMATICº
An active program is being processed in ºAUTOMATICº mode
Set the operating mode selector switch on the external
Machine control panel to this symbol
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 Explantion of the ºCURRENT BLOCKº display
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Current Block
Operate the ºCURRENT BLOCKº softkey
 Influencing ºAUTOMATICº operation
 Display Skip block
Influencing the program
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Skip Block YES-NO
 DRY YES-NO
OPT Stop YES-NO
Overr YES-NO
 DEC-SBL YES-NO
 Decoding single
Block type Single block
 09.91
 DRF YES-NO
Subsequently operate the ºDRF-HANDWHEEL-ENABLEº softkey
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You extend the softkey menu called under ºPROGRAM CONTROLº
 3.2 ºOVERSTOREº
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Over Store
 Operating Sequences Influencing ºAUTOMATICº operation
 Auto Matic Block Search
3.3 ºBLOCK SEARCHº
 102
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Number º ... º for the search destination,
Operate the ºSTARTº softkey
 +X +Q ± Z +Z ± Q
Repos
103
 By NC Stop
Interrupting
 Automatic
You are in the Automatic mode
Program sequencing
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 105
 File
Remote operation functions
NEW
Creating a new file
 Reading in a file
Extend
File Clear File
Deleting a file
 Input OPS
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Directory of diskette
Creating the program sequence list
 Down Delete List
Program sequencing =OPS
109
 Interrupt program sequencing
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RUN
You operate the ªRUN OPSº softkey
 Continuation
OPS Start
Edit Interruption
Start OPS
 End
Stop Edit Start OPS
 113
Types of data
 4 ºManual data input automaticº MDI Automatic mode
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MDI
 115
 115
 Part Teach Program PL. Back
5 ºTEACH INº
 6 ºPLAYBACKº
JOG
INC
 +X +Q ± Z +Z ± Q ±
 Part Teach Program PL.BACK
Continuing Teach in / Playback after Reset
Set the mode selector switch to the symbol for ºAUTOMATICº
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 Teach PL.BACK
 ± Z ± Q
7 ºJOGº mode
 10, 100, 1000, 10000 increments
8 ºIncrementalº mode ºINC Feed 1 ... INC Feed 10 000º
 123
· ºModalº · º Jog operationº
 9 ºHANDWHEELº
 Enable of the handwheels connected
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Handwheel
 10 ªDRFº Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02
 10 ºDRFº
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Auto Matic Program Control
 DRF offset with connected handwheels
DRF YES no
DRF
Select the ºDRFº softkey function
 11 ºActual value settingº mode ºPRESETº
 129
 Clear PRE-OFF
 12 ºRepositioningº mode ºREPOSº
 Prerequisite
This display appears on the CRT
Red ºFeed holdº LED display is extinguished 132
 133
 Scratching
 Further Identifiers
Diagnostics display on the CRT
Alarm Line
Monitoring Functions
 · Example of display representation type a
Display representation
ORD 2 Spindle speed too high
116* ORD12 Contour Monitoring
 · Example of display representation type C
2155 * N 45 Option M19 error
Valid for alarm numbers 2000 ... partly and 3000 ... partly
PLC S value in BCD not allowed
 Alarm numbers and groups/delete alarms
NC alarms
Alarm number Alarm group Alarm cleared by
 PLC Alarm
DIAGNOSTICS/selection of further alarms
Listing of the alarms/alarm description
NC Alarm
 Sinumerik 810T, GA3 BN
 Sinumerik 810T, GA3 BN
 11.91
 TEA6
TEA1
TEA2
TEA5
 11.90
 Sinumerik 810T, GA3 BN
 108
104
 136
112
116
132
 172
156
160
168
 2030
184
196
2000
 2035
2031
2032
2034
 2042
2039
2040
2041
 2056
2046
2047
2048
 2062
2059
2060
2061
 2067
2064
2065
2066
 Sinumerik 810T, GA3 BN
 2075
2072
2073
2074
 2087
2078
2081
2082
 2160
2153
2154
2155
 2191
2184
2189
2190
 227
2194
225
226
 3002
228
3000
3001
 3004
3005
3006
 3010
3007
3008
3009
 3017
3012
3013
3016
 3025
3020
3021
3024
 3032
3028
3029
3030
 3048
3042
3043
3046
 3084
3081
3082
3083
 4102
3201
4100
4101
 Maintenance
Operating data
Handling
 Schematic of the back of the Sinumerik 810T
Replacing the battery in the battery receptacle
 CRT display
 Cleaning
 Data Interfaces
Setting data for description of the interfaces
 5011
Setting data function
SD no
5010
 SD no
RTS Line PLC Prog
 RTS Line PD / PF
Sinumerik
 Sinumerik WS
Device connection data
 Siemens Programmer PG 685/675/670/730/750
Operating conditions
Siemens Programmer PG 675/685
 OFF OFF OFF
Setting of the operating mode switches
Siemens page printer PT80
Siemens printer PT88
 B03 + B75 +
Interfacing to the Machine
Ordering data Options
· possible Order Options which influence the operation
 Precludes PLC memory expansion
 Order Code Option
Comments
EPROM-UMS
 09.91 Interfacing to the Machine
 Diag Nosis
Sinumerik 810T machine data General machine data
Sequence of operation Calling general machine data
To call up the CRT display, proceed as follows
 NC MD
 Sinumerik 810T, GA3 BN
 Definition of area limits with general NC MC 14 to
Cycle MD Cycle SD
 To call the CRT display, proceed as follows
5013
Machine data bits
As displayed on the screen
 Machine Bits
Sequence of operation calling machine data bits
 Definition of the initial setting of the G groups
Press the ªDIAGNOSISº softkey
NC MD Channel Data
 Active in individual blocks Basic setting on M or T version
NC MD for the initial settings of the G groups Channel Data
 Setting data General SD bits
Axis-specific bits
Bit No 560
 Significance of ºxº 0=Spindle 1 1=Spindle
Spindle-specific setting data
 List of abbreviations Mnemonics Meaning
Appendix
 RAM
Mnemonics Meaning
 Section
List of terms used Term
 Cycles Data in OUT
Diagnostics
Copy CORR. Block
Current Block Current Values
 Feed
Emergency Stop Enable
Erase
EXT Start
 OPS
Move NC Alarm
Machining Cycle MACH. Data Main Program Mainprg Start
NC MD
 Program Control
PLC Alarm PLC/MD PLC Message PLC Status
Reset
Part Program Plane Playback
 Term Section
 Tool Offset
Subroutine Start
Teach Thread Tool
Tool Data
 Sinumerik 810T with integrated machine control panel
Sinumerik 810T operator interface Layout
 Sinumerik 810T with external machine control