General Notes, Product | Siemens 810T guide

09.91

1 General Notes

1.1 Product

1 General Notes

1.1Product

The SINUMERIK 810T is a microprocessor-controlled CNC continuous-path control system for compact machine tools

((Foto : Nr. 87 E 3834 mittig 1:1 einmontieren))

SINUMERIK 810T with integrated machine control panel

·The SINUMERIK 810T

is used primarily to control turning machines

·Programming can be either computer-aided or manual

·Operation:

±Softkeys for selecting different softkey functions

±9º graphics screen

±Address/numerical keyboard and function keys

·Screen displays provide information in plain text, e. g. covering:

±current NC operating modes

±setpoint/actual values

±NC and PLC alarms.

·Graphics displays aid the programmer when entering programs at the machine

·ºBlueprint programmingº is available for higher-speed programming of complex contour elements

·Entered programs may be simulated graphically

·The SINUMERIK 810T

can process 9999 main programs and 9999 subroutines

200 main programs and subroutines can be stored simultaneously in the memory

·Lengthy part programs can be executed using the optional ºBLOCK TRANSFERº function.

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

1-1

SINUMERIK 810T, GA3 (BN)

Image 14

Siemens 810T manual General Notes, Product, Foto Nr E 3834 mittig 11 einmontieren

Contents

Sinumerik 810T Users Guide Edition User Documentation Basic Version Software Version Part 1 Operating Basic Version Software Version Operating and Programming January 1993 Edition Edition Order No Remarks Sinumerik DocumentationPrinting history Programming PreliminaryOperating · Part 1 Operating · Part 2 Programming Technical comments Part 1 Operating / Section Terms/Abbreviations Page Contents Preliminary remarks Traverse to reference point ToolsPage Page Foto Nr E 3834 mittig 11 einmontieren General NotesProduct Siemens · · Sinumerik 810T with external machine control panelSinumerik Operation Inputs from keyboard Softkey menu with 5 softkey functions CRT display with softkeysScreen edge Softkeys ETC key for extension of the same menu ªOut of positionº display ªAlarmº displayDisplay panel Diagnosis ªProgram runningº display NC-MDªFeed holdº display ªKey assignmentº Address / numerical keys Address for ºPosition informationº axis Z Address for ºPosition informationº axisAddress for ºPosition informationº rotary axis Address for ºPosition informationº auxiliary Axis Q +/ ± Delete word / block Editing and input keysDelete input / operator message Modify word Cursor movement in a part program Control keysCursor left / right movement Cursor up/down movement Paging up / down Channel Channel changeoverFunction range of channels · Actual position in double height characters Acknowledge alarm810T Bild 1 von Druckerei einmontieren Search for address / block no. / word / calling up data Diagnostics and start upOr when you want to display on the screen Foto-Nr T Einmontieren Description of the keys ResetIntegrated machine control panel Spindle stop / Spindle start Single blockProgram stop / Program start NC stop / NC start Feed hold/ Feed start Example for the use of ºSpindle stopº ± Z ± Q ± Continuous mode Jog mode+X +Q Direction keys / Jogging ± Q Continuous mode± Z Function of the direction keys Operate Key Extension of the operating mode menu is shownKey for the selection of operating modes Operate Key a second time Spindle speed override decrease / increase 2nd continuation of the operating mode menu is shownOperate the ETC Operate Key quickly Feed or rapid traverse override decrease / increase Socket connector for universal interfaceFor D-type sub-miniature connectors To or from peripheral devices 09.91 Foto Nr E 3844 11 mittig einmontieren Foto Nr E 3840 mittig einmontieren Explanation of the operating Emergency stop switchExternal machine control panel Manual Data Input MDI Automatic Actual Value PresetSetting Automatic Single block switch Spindle speed override switch 01.93 By operating this key, you switch the NC control on Feed / rapid override switchSwitch for switching on the NC control Key-operated switch for input inhibit / operation inhibit Examples of the use of ºSpindle stopº Feed stop/Feed start Examples of the use of ºFeed stopº +X +Q ± Z ± Q ± Direction keys/traversing axes in ºJOGº mode± in continuous mode ± in jog mode Continuous mode ºrapid traverseº rate is defined in machine data 01.93 09.91 810T Bild 2 von Druckerei einmontieren Switching on / offSwitching off the control Darkening the screen Following different operating modes are available Operating modes GeneralOperating modes overview · Automatic operation CRT display Automatic 810T Bild 6 von Druckerei einmontieren 810TBild 5 von Druckerei · Manual data input / Automatic CRT display MDI Automatic 810T Bild 9 von Druckerei einmontieren 810T Bild 7 von Druckerei einmontieren810T Bild 8 von Druckerei einmontieren Sinumerik 810T, GA3 BN By operating this key on the machine control panel Operate the ETC key Under the CRT display once Menu Softkey Manual Data Input MDI-AUTOMATIC Feed 4 ºResetº with change of operating mode Examples Branching to operating functions within an operating mode Etc Example Menu display from the NC program or from the PLC 810T Bild 3 von Druckerei einmontieren810T Bild 13 von Druckerei einmontieren Selected Mode · ºGUIDINGº operator prompting function Operating mode menu trees· ºAUTOMATICº mode · ºJOGº mode 1 ºAUTOMATICº mode Option Block Search Program DIAG- Control Nosis Over Store OPS Sinumerik 810T, GA3 BN 2 ºJOGº mode JOG Tool Setting Data Part Diag Offset IN-OUT Program Nosis Over Autom Store System User Data Bits General Axial Spindle Mach Channel 4 ºMDI AUTOMATICº mode 5 ºREFPOINTº mode Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN INC Feed 1 6 ºINC 1 ... INC 10 000º modeTool Offset Setting Data IN-OUT Part Diag Program Nosis Hand Wheel Over Store 7 ºPRESETº mode Preset Store Clear PRE-OFF Tool Offset Setting Data Data IN-OUT Part Program Diag Sinumerik 810T, GA3 BN ºREPOSº mode Repos Tool Setting Diag Over Offset Data Nosis See Next 9 ªGUIDINGº operator prompting functionBlock G Number Funct Line Circle Thread ªGUIDINGº operator prompting function Contour WORK- Cycle Feed Spindle Tool BA B Special ADD Program Block Funct END Sinumerik 810T, GA3 BN Glossary of softkey functions You enter the simulation area and the workpiece dimensionsYou clear the Preset offset Circle You start data input via the universal interface When ºYESº, the differential resolver function is activated Data IN-OUT DRY RUN YES-NO Output of the end of block character end of text NC machine data are displayed All current NC alarms are displayed see SectionLocation number and tool number of worn tools is displayed All current PLC messages are displayed see Section All current PLC alarms are displayed see Sectionº Part PROGRAMº softkey leads to DD PARALL. = Input of setting data for scale modification Simulation is interrupted and returned to the reset stateInput of setting data for coordinate system rotation Key leads to the following functions Special Block You activate the selected softkey function ºPLAYBACKº mode you store the position traversed toStore the Preset values entered axis-specifically You stop the activated softkey function Select the G functions for thread cutting with this softkey You input the tool number T... and the tool offset number D ZO Autom Operating Sequences Preliminary remarks Traverse to reference point Preparation Switching onWhen you switch the control and machine on Sequence of operation Operating Sequences Traverse to reference point Tool Offset ToolsTool offset Input of tool offset P1 = P1=7 P1=4 P1 =P1= Geometry values of the available tool types L2 Geometry Diameter/radiusL1 Wear L2 Wear Diameter/radius L2 Basic Bild 810T/16 einmontieren Operating Sequences 3.1.4 Tool offset 09.91 Delete Using the numerical keys you enter a new valueDeleting/modifying an individual offset value Modification 11.90 Deleting all offset values in an offset number D Joginc Autom Tool Automatic tool offsetBild 810T/17 einmontieren Store Axis Bild 810T/15 einmontieren Integrated toolInput of tool data Tool Data Down Geom Data Bild 810T/58 einmontierenEnter Display of tool data Tool Offset Geom Data Next Bild 810T/59 einmontierenList Tools Display Data Zero offset ZFP XMR ZMW XFP ZMR 810T Bild 18 von Druckerei einmontieren Any operating mode, operate the ºSETTING DATAº SoftkeySettable zero offsets Zero Offset Input key X axis into the input line, using the numericalNow enter the value for the coarse offset ºG54º for Programmable zero offsets Programmable zero offset external zero offsetBild 810T/19 einmontieren Precondition External zero offset Press the ºSETTING DATAº softkey Any modeBild 810T/20 einmontieren EXT INC Automatic calculation of the zero offsetBild 810T/21 einmontieren Setting data ºR PARAMETERSº Sinumerik 810T, GA3 BN Local parameters Scratchpad flags Overview of the R parameters in each channel ChannelTransfer parameters Global parameters Channel-specific R parameters 0-699/ Central R parameters Sinumerik 3/8 Operating Sequences 09.91 Para Meter Sequence of operation for ºR PARAMETERº setting dataBild 810T/22 einmontieren Unit ºSPINDLEº setting dataStandard Maximum Input Oriented spindle stop Sequence of operation for ºSPINDLEºsetting data Bild 810T/23 einmontieren Axial ºAXIALº setting dataSequence of operation for ºAXIALº setting data DRF Assignm 810T Bild 24von Druckerei einmontierenBild 810T/25 einmontieren Rotat Angle ºANGLE of ROTATIONº setting dataSequence of operation for ºANGLE of ROTATIONº setting data Scale Modif ºSCALE MODIFICATIONº setting dataSequence of operation for ºSCALE MODIFICATIONº setting data Part PROG. Edit Flexible plane selectionBild 810T/57 einmontieren Plane Store Plane G16 Plane Store Plane Function of the modes with ªaxis synchronizationº ªPRESETº and ªREFPOINTº modesAxis Axes of the two tool systems can only be moved separately Operating Sequences 09.91 Axis synchronization Transmit coordinate transformation Behaviour of the transformation in the modes ± ªJOGº state ± ªAUTOMATIC passiveº state± ªAUTOMATIC activeº state ± ªJOGº Automatic interrupted state ªREPOSº mode ªAUTOMATICº and ªMDI AUTOMATICº modeªREFPOINTº mode Transmit function in the various modes ± Follow-up mode ªPRESETº modeªTEACH INº/ªPLAYBACKº mode Special cases ± ªDRF/handwheelº active Display of the Transmit function Sequence Program inputProgram input with the keyboard Part Program Operate the ºEDITº softkey Bild 810T/11 einmontierenEdit Select Program Example Entering an individual block Program input with operator guiding Guiding Operating Sequences 11.90 Program Enter the desired program no. º%12º Guiding Block Number G00 Func TionsG90 Block END Contour Select the ºCONTOURº softkey Call desired program using ºSELECT PROGRAMºStore them using the input key Line Circle Bild 810T/28 einmontieren Bild 810T/27 einmontierenBild 810T/29 einmontieren Delete Param Store Operating Sequences You wish to edit Part Program EditOr ºL...º number of the program Program Select Insert word Modify word Delete word Insert block X.....LF Delete block Part Corr Program Block Preset / JOG / Automatic / INC 1 .... INC 10 000 / RefpointCorrection display ºCORRECTION BLOCKº Value Bild 810T/30einmontieren Preset / JOG / AutomaticWhen the display is full Partdirec Program Tory Part Direc SUB Program Tory Rout Preset / JOG / AutomaticProtection of subroutines cycle lock Lock Cycle lock release ºENABLEº Enable Part Program Program Handling Copying a program ºCOPYºBild 810T/31 einmontieren Copy Part Prog Program Handl Move Preset / JOG / Automatic INC1... ICN10 000/ RefpointMoving a program ºMOVEº Renaming a program ºRENAMEº Part Prog Program Handl Rename Sinumerik 810T, GA3 BN INC 1...INC 10 000 / Refpoint Deleting a program ºDELETEºPart Prog Program Handl Delete Deleting an individual program Reorg Reorganizing the program memory ºREORGºPart Prog Program Handl Direc Tory 13.9 ºSelecting a programº Operator guidance macros OGM and back translation Example of a data block Store Input Display Example of the result of a part program Back translationChange data as required Find Block Function Find Block using block number PreconditionOGM Delete Block Part program 1234 Any of the operating modes 14 ºSIMULATIONºSimulation ºAREA of the WORKPIECEº Area Piece 810T Bild 32 von Druckerei einmontierenSelect SIMULA- Program Tion Influencing simulation ResetIf you press ªRESETº softkey, simulation is aborted Simula Tion Start Program Control Bild 810T/33 einmontierenªPROGRAM CONTROLº Simula Tion Block Search Bild 810T/34 einmontierenªBLOCK SEARCHº Start Bild 810T/35 einmontieren Data input/data output Setting Bits Setting data bitsExplanation of setting data structure 5011 Bild 810T/36 einmontieren INC 1 .... INC 10 000 / Refpoint Data input810T Bild 37 von Druckerei einmontieren DATA-IN Start Data type Meaning Data Data IN-OUT Output Data outputBild 810T/38 einmontieren Any of the operation modes Mainprg Subrout Start 810T Bild 39 von Druckerei einmontierenThis input form appears MAINPRG. Subrout Start Start Operate the ºR parameterº softkey ETX Start Refpoint Part program blockData IN-OUT BTR Start · Protected transmission Circular buffer· Unprotected transmission NC in two languages Machining Starting a part program Auto Matic Machine control panel to this symbol An active program is being processed in ºAUTOMATICº modeSet the operating mode selector switch on the external Machine control panel, and then the ºAUTOMATICº 810T Bild 13 von Druckerei einmontieren Operate the ºCURRENT BLOCKº softkey 810T Bild 42 von Druckerei einmontierenCurrent Block Explantion of the ºCURRENT BLOCKº display Influencing ºAUTOMATICº operation Skip Block YES-NO Influencing the programBild 810T/43 einmontieren Display Skip block Overr YES-NO DRY YES-NOOPT Stop YES-NO DEC-SBL YES-NO Block type Single block Decoding single 09.91 You extend the softkey menu called under ºPROGRAM CONTROLº Subsequently operate the ºDRF-HANDWHEEL-ENABLEº softkey810T Bild 44 von Druckerei einmontieren DRF YES-NO Over Store 3.2 ºOVERSTOREº810T Bild 46 von Druckerei einmontieren Operating Sequences Influencing ºAUTOMATICº operation 3.3 ºBLOCK SEARCHº Auto Matic Block Search Operate the ºSTARTº softkey Foto Nr T/47 einmontierenNumber º ... º for the search destination, 102 103 +X +Q ± Z +Z ± QRepos Interrupting By NC Stop 810T Bild 49 von Druckerei einmontieren You are in the Automatic modeProgram sequencing Automatic 105 Creating a new file Remote operation functionsNEW File Deleting a file ExtendFile Clear File Reading in a file Creating the program sequence list 810T Bild 48 von Druckerei einmontierenDirectory of diskette Input OPS 109 Down Delete ListProgram sequencing =OPS You operate the ªRUN OPSº softkey 810T Bild 50 von Druckerei einmontierenRUN Interrupt program sequencing Start OPS OPS StartEdit Interruption Continuation Stop Edit Start OPS End Types of data 113 MDI 4 ºManual data input automaticº MDI Automatic mode810T Bild 5 von Druckerei einmontieren 115 115 5 ºTEACH INº Part Teach Program PL. Back INC 6 ºPLAYBACKºJOG +X +Q ± Z +Z ± Q ± 810T Bild 54 von Druckerei einmontieren Continuing Teach in / Playback after ResetSet the mode selector switch to the symbol for ºAUTOMATICº Part Teach Program PL.BACK Teach PL.BACK 7 ºJOGº mode ± Z ± Q 8 ºIncrementalº mode ºINC Feed 1 ... INC Feed 10 000º 10, 100, 1000, 10000 increments · ºModalº · º Jog operationº 123 9 ºHANDWHEELº Handwheel Enable of the handwheels connected810T Bild 53 von Druckerei einmontieren 10 ªDRFº Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 Auto Matic Program Control 10 ºDRFº810T Bild52 von Druckerei einmontieren Select the ºDRFº softkey function DRF YES noDRF DRF offset with connected handwheels 11 ºActual value settingº mode ºPRESETº 129 Clear PRE-OFF 12 ºRepositioningº mode ºREPOSº Red ºFeed holdº LED display is extinguished 132 PrerequisiteThis display appears on the CRT 133 Scratching Monitoring Functions Diagnostics display on the CRTAlarm Line Further Identifiers 116* ORD12 Contour Monitoring Display representationORD 2 Spindle speed too high · Example of display representation type a PLC S value in BCD not allowed 2155 * N 45 Option M19 errorValid for alarm numbers 2000 ... partly and 3000 ... partly · Example of display representation type C Alarm number Alarm group Alarm cleared by Alarm numbers and groups/delete alarmsNC alarms NC Alarm DIAGNOSTICS/selection of further alarmsListing of the alarms/alarm description PLC Alarm Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 11.91 TEA5 TEA1TEA2 TEA6 11.90 Sinumerik 810T, GA3 BN 104 108 132 112116 136 168 156160 172 2000 184196 2030 2034 20312032 2035 2041 20392040 2042 2048 20462047 2056 2061 20592060 2062 2066 20642065 2067 Sinumerik 810T, GA3 BN 2074 20722073 2075 2082 20782081 2087 2155 21532154 2160 2190 21842189 2191 226 2194225 227 3001 2283000 3002 3006 30043005 3009 30073008 3010 3016 30123013 3017 3024 30203021 3025 3030 30283029 3032 3046 30423043 3048 3083 30813082 3084 4101 32014100 4102 Handling MaintenanceOperating data Replacing the battery in the battery receptacle Schematic of the back of the Sinumerik 810T CRT display Cleaning Setting data for description of the interfaces Data Interfaces 5010 Setting data functionSD no 5011 RTS Line PLC Prog SD no Sinumerik RTS Line PD / PF Device connection data Sinumerik WS Siemens Programmer PG 675/685 Siemens Programmer PG 685/675/670/730/750Operating conditions Siemens printer PT88 Setting of the operating mode switchesSiemens page printer PT80 OFF OFF OFF · possible Order Options which influence the operation Interfacing to the MachineOrdering data Options B03 + B75 + Precludes PLC memory expansion EPROM-UMS Order Code OptionComments 09.91 Interfacing to the Machine To call up the CRT display, proceed as follows Sinumerik 810T machine data General machine dataSequence of operation Calling general machine data Diag Nosis NC MD Sinumerik 810T, GA3 BN Cycle MD Cycle SD Definition of area limits with general NC MC 14 to As displayed on the screen 5013Machine data bits To call the CRT display, proceed as follows Sequence of operation calling machine data bits Machine Bits NC MD Channel Data Definition of the initial setting of the G groupsPress the ªDIAGNOSISº softkey NC MD for the initial settings of the G groups Channel Data Active in individual blocks Basic setting on M or T version Bit No 560 Setting data General SD bitsAxis-specific bits Spindle-specific setting data Significance of ºxº 0=Spindle 1 1=Spindle Appendix List of abbreviations Mnemonics Meaning Mnemonics Meaning RAM List of terms used Term Section Current Block Current Values DiagnosticsCopy CORR. Block Cycles Data in OUT EXT Start Emergency Stop EnableErase Feed NC MD Move NC AlarmMachining Cycle MACH. Data Main Program Mainprg Start OPS Part Program Plane Playback PLC Alarm PLC/MD PLC Message PLC StatusReset Program Control Term Section Tool Data Subroutine StartTeach Thread Tool Tool Offset Sinumerik 810T operator interface Layout Sinumerik 810T with integrated machine control panel Sinumerik 810T with external machine control