Sinumerik 810T
 Users Guide Edition User Documentation
 Basic Version Software Version Part 1 Operating
 January 1993 Edition
Basic Version Software Version Operating and Programming
 Edition Order No Remarks
Sinumerik Documentation
Printing history
 Operating
Preliminary
Programming
· Part 1 Operating · Part 2 Programming
 Part 1 Operating / Section
Technical comments
 Terms/Abbreviations
Page
 Contents
 Traverse to reference point Tools
Preliminary remarks
Page
Page
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General Notes
Product
 Siemens
 · ·
Sinumerik 810T with external machine control panel
Sinumerik
 Operation
 Inputs from keyboard Softkey menu with 5 softkey functions
CRT display with softkeys
Screen edge
 ETC key for extension of the same menu
Softkeys
 Display panel
ªAlarmº display
ªOut of positionº display
Diagnosis
 ªProgram runningº display
NC-MD
ªFeed holdº display
 ªKey assignmentº
 Address / numerical keys
 Address for ºPosition informationº rotary axis
Address for ºPosition informationº axis
Address for ºPosition informationº axis Z
Address for ºPosition informationº auxiliary Axis Q
 +/ ±
 Delete input / operator message
Editing and input keys
Delete word / block
Modify word
 Cursor movement in a part program
Control keys
Cursor left / right movement Cursor up/down movement
 Paging up / down
 Channel
Channel changeover
Function range of channels ·
 Actual position in double height characters
Acknowledge alarm
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 Search for address / block no. / word / calling up data
Diagnostics and start up
Or when you want to display on the screen
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Description of the keys Reset
Integrated machine control panel
 Spindle stop / Spindle start
Single block
Program stop / Program start NC stop / NC start
 Example for the use of ºSpindle stopº
Feed hold/ Feed start
 +X +Q
Continuous mode Jog mode
± Z ± Q ±
Direction keys / Jogging
 ± Z
Continuous mode
± Q
Function of the direction keys
 Key for the selection of operating modes
Extension of the operating mode menu is shown
Operate Key
Operate Key a second time
 Operate the ETC
2nd continuation of the operating mode menu is shown
Spindle speed override decrease / increase
Operate Key quickly
 For D-type sub-miniature connectors
Socket connector for universal interface
Feed or rapid traverse override decrease / increase
To or from peripheral devices
 09.91
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Explanation of the operating Emergency stop switch
External machine control panel
 Setting
Actual Value Preset
Manual Data Input MDI Automatic
Automatic
 Spindle speed override switch
Single block switch
 01.93
 Switch for switching on the NC control
Feed / rapid override switch
By operating this key, you switch the NC control on
Key-operated switch for input inhibit / operation inhibit
 Examples of the use of ºSpindle stopº
 Examples of the use of ºFeed stopº
Feed stop/Feed start
 +X +Q ± Z ± Q ±
Direction keys/traversing axes in ºJOGº mode
± in continuous mode ± in jog mode Continuous mode
 ºrapid traverseº rate is defined in machine data
 01.93
 09.91
 Switching off the control
Switching on / off
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Darkening the screen
 Operating modes overview
Operating modes General
Following different operating modes are available
· Automatic operation CRT display Automatic
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810T
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· Manual data input / Automatic CRT display MDI Automatic
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 Sinumerik 810T, GA3 BN
 By operating this key on the machine control panel
 Operate the ETC key Under the CRT display once
 Softkey
Menu
 Feed
Manual Data Input MDI-AUTOMATIC
 Examples
4 ºResetº with change of operating mode
 Etc
Branching to operating functions within an operating mode
 Example
 Menu display from the NC program or from the PLC
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 Selected Mode
 · ºGUIDINGº operator prompting function
Operating mode menu trees
· ºAUTOMATICº mode · ºJOGº mode
 Option
1 ºAUTOMATICº mode
 Block Search Program DIAG- Control Nosis Over Store OPS
 Sinumerik 810T, GA3 BN
 JOG Tool Setting Data Part Diag Offset IN-OUT Program Nosis
2 ºJOGº mode
 Over Autom Store
 System User Data Bits General Axial Spindle Mach Channel
 4 ºMDI AUTOMATICº mode
 5 ºREFPOINTº mode
 Sinumerik 810T, GA3 BN
 Sinumerik 810T, GA3 BN
 INC Feed 1
6 ºINC 1 ... INC 10 000º mode
Tool Offset Setting Data IN-OUT Part Diag Program Nosis
 Hand Wheel Over Store
 Preset Store Clear PRE-OFF
7 ºPRESETº mode
 Tool Offset Setting Data Data IN-OUT Part Program Diag
 Sinumerik 810T, GA3 BN
 Repos Tool Setting Diag Over Offset Data Nosis
ºREPOSº mode
 See Next
9 ªGUIDINGº operator prompting function
Block G Number Funct Line Circle Thread
 Contour WORK- Cycle Feed Spindle Tool
ªGUIDINGº operator prompting function
 Special ADD Program Block Funct END
BA B
 Sinumerik 810T, GA3 BN
 Glossary of softkey functions
You enter the simulation area and the workpiece dimensions
You clear the Preset offset
 You start data input via the universal interface
Circle
 Data IN-OUT
When ºYESº, the differential resolver function is activated
 Output of the end of block character end of text
DRY RUN YES-NO
 NC machine data are displayed
All current NC alarms are displayed see Section
Location number and tool number of worn tools is displayed
 º Part PROGRAMº softkey leads to
All current PLC alarms are displayed see Section
All current PLC messages are displayed see Section
DD PARALL. =
 Input of setting data for coordinate system rotation
Simulation is interrupted and returned to the reset state
Input of setting data for scale modification
Key leads to the following functions
 Special Block
 Store the Preset values entered axis-specifically
ºPLAYBACKº mode you store the position traversed to
You activate the selected softkey function
You stop the activated softkey function
 You input the tool number T... and the tool offset number D
Select the G functions for thread cutting with this softkey
 ZO Autom
 Preliminary remarks
Operating Sequences
 When you switch the control and machine on
Preparation Switching on
Traverse to reference point
Sequence of operation
 Operating Sequences Traverse to reference point
 Tool Offset
Tools
Tool offset Input of tool offset
 P1 = P1=7 P1=4
P1 =
P1=
 Geometry values of the available tool types
L2 Geometry Diameter/radius
L1 Wear L2 Wear Diameter/radius
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L2 Basic
 Operating Sequences 3.1.4 Tool offset 09.91
 Deleting/modifying an individual offset value
Using the numerical keys you enter a new value
Delete
Modification
 11.90
 Deleting all offset values in an offset number D
 Joginc Autom Tool
Automatic tool offset
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 Store Axis
 Input of tool data
Integrated tool
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Tool Data
 Down Geom Data
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Enter
 Tool Offset Geom Data
Display of tool data
 List Tools
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Next
Display Data
 ZFP XMR ZMW XFP ZMR
Zero offset
 Settable zero offsets
Any operating mode, operate the ºSETTING DATAº Softkey
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Zero Offset
 Input key
X axis into the input line, using the numerical
Now enter the value for the coarse offset ºG54º for
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Programmable zero offset external zero offset
Programmable zero offsets
Precondition
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Press the ºSETTING DATAº softkey Any mode
External zero offset
EXT
 INC
Automatic calculation of the zero offset
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 Setting data ºR PARAMETERSº
 Sinumerik 810T, GA3 BN
 Transfer parameters
Overview of the R parameters in each channel Channel
Local parameters Scratchpad flags
Global parameters
 Sinumerik 3/8
Channel-specific R parameters 0-699/ Central R parameters
 Operating Sequences 09.91
 Para Meter
Sequence of operation for ºR PARAMETERº setting data
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 Standard Maximum Input
ºSPINDLEº setting data
Unit
Oriented spindle stop
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Sequence of operation for ºSPINDLEºsetting data
 Axial
ºAXIALº setting data
Sequence of operation for ºAXIALº setting data
 DRF Assignm
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 Rotat Angle
ºANGLE of ROTATIONº setting data
Sequence of operation for ºANGLE of ROTATIONº setting data
 Scale Modif
ºSCALE MODIFICATIONº setting data
Sequence of operation for ºSCALE MODIFICATIONº setting data
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Flexible plane selection
Part PROG. Edit
Plane
 G16 Plane Store Plane
Store Plane
 Axis
ªPRESETº and ªREFPOINTº modes
Function of the modes with ªaxis synchronizationº
Axes of the two tool systems can only be moved separately
 Operating Sequences 09.91 Axis synchronization
 Behaviour of the transformation in the modes
Transmit coordinate transformation
 ± ªAUTOMATIC activeº state
± ªAUTOMATIC passiveº state
± ªJOGº state
± ªJOGº Automatic interrupted state
 ªREFPOINTº mode
ªAUTOMATICº and ªMDI AUTOMATICº mode
ªREPOSº mode
Transmit function in the various modes
 ªTEACH INº/ªPLAYBACKº mode
ªPRESETº mode
± Follow-up mode
Special cases ± ªDRF/handwheelº active
 Display of the Transmit function
 Program input with the keyboard
Program input
Sequence
Part Program
 Edit
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Operate the ºEDITº softkey
Select Program
 Example Entering an individual block
 Guiding
Program input with operator guiding
 Operating Sequences 11.90 Program
 Guiding Block Number
Enter the desired program no. º%12º
 G00
Func Tions
G90
 Block END
 Contour
 Select the ºCONTOURº softkey
Call desired program using ºSELECT PROGRAMº
Store them using the input key
 Line Circle
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 Delete Param Store
 Operating Sequences
 Or ºL...º number of the program
Part Program Edit
You wish to edit
Program Select
 Insert word Modify word Delete word Insert block
 Delete block
X.....LF
 Correction display ºCORRECTION BLOCKº
Preset / JOG / Automatic / INC 1 .... INC 10 000 / Refpoint
Part Corr Program Block
Value
 When the display is full
Preset / JOG / Automatic
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Partdirec Program Tory
 Protection of subroutines cycle lock
Preset / JOG / Automatic
Part Direc SUB Program Tory Rout
Lock
 Enable
Cycle lock release ºENABLEº
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Copying a program ºCOPYº
Part Program Program Handling
Copy
 Part Prog Program Handl Move
Preset / JOG / Automatic INC1... ICN10 000/ Refpoint
Moving a program ºMOVEº
 Part Prog Program Handl Rename
Renaming a program ºRENAMEº
 Sinumerik 810T, GA3 BN
 Part Prog Program Handl Delete
Deleting a program ºDELETEº
INC 1...INC 10 000 / Refpoint
Deleting an individual program
 Part Prog Program Handl
Reorganizing the program memory ºREORGº
Reorg
Direc Tory
 13.9 ºSelecting a programº
 Operator guidance macros OGM and back translation
 Store Input Display
Example of a data block
 Example of the result of a part program
Back translation
Change data as required
 OGM
Function Find Block using block number Precondition
Find Block
Delete Block
 Part program 1234
 Any of the operating modes
14 ºSIMULATIONº
Simulation ºAREA of the WORKPIECEº
 Area Piece
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Select SIMULA- Program Tion
 If you press ªRESETº softkey, simulation is aborted
Reset
Influencing simulation
Simula Tion Start
 ªPROGRAM CONTROLº
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Program Control
Simula Tion
 ªBLOCK SEARCHº
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Block Search
Start
 Data input/data output
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 Explanation of setting data structure
Setting data bits
Setting Bits
5011
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Data input
INC 1 .... INC 10 000 / Refpoint
DATA-IN Start
 Data type Meaning
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Data output
Data Data IN-OUT Output
Any of the operation modes
 Mainprg Subrout Start
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This input form appears
 Operate the ºR parameterº softkey
MAINPRG. Subrout Start Start
 ETX Start
 Refpoint
Part program block
Data IN-OUT BTR Start
 · Protected transmission
Circular buffer
· Unprotected transmission
 NC in two languages
 Auto Matic
Machining Starting a part program
 Set the operating mode selector switch on the external
An active program is being processed in ºAUTOMATICº mode
Machine control panel to this symbol
Machine control panel, and then the ºAUTOMATICº
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 Current Block
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Operate the ºCURRENT BLOCKº softkey
Explantion of the ºCURRENT BLOCKº display
 Influencing ºAUTOMATICº operation
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Influencing the program
Skip Block YES-NO
Display Skip block
 Overr YES-NO
DRY YES-NO
OPT Stop YES-NO
 DEC-SBL YES-NO
 Decoding single
Block type Single block
 09.91
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Subsequently operate the ºDRF-HANDWHEEL-ENABLEº softkey
You extend the softkey menu called under ºPROGRAM CONTROLº
DRF YES-NO
 Over Store
3.2 ºOVERSTOREº
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 Operating Sequences Influencing ºAUTOMATICº operation
 Auto Matic Block Search
3.3 ºBLOCK SEARCHº
 Number º ... º for the search destination,
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Operate the ºSTARTº softkey
102
 103
+X +Q ± Z +Z ± Q
Repos
 By NC Stop
Interrupting
 Program sequencing
You are in the Automatic mode
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Automatic
 105
 NEW
Remote operation functions
Creating a new file
File
 File Clear File
Extend
Deleting a file
Reading in a file
 Directory of diskette
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Creating the program sequence list
Input OPS
 109
Down Delete List
Program sequencing =OPS
 RUN
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You operate the ªRUN OPSº softkey
Interrupt program sequencing
 Edit Interruption
OPS Start
Start OPS
Continuation
 End
Stop Edit Start OPS
 113
Types of data
 MDI
4 ºManual data input automaticº MDI Automatic mode
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 115
 115
 Part Teach Program PL. Back
5 ºTEACH INº
 INC
6 ºPLAYBACKº
JOG
 +X +Q ± Z +Z ± Q ±
 Set the mode selector switch to the symbol for ºAUTOMATICº
Continuing Teach in / Playback after Reset
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Part Teach Program PL.BACK
 Teach PL.BACK
 ± Z ± Q
7 ºJOGº mode
 10, 100, 1000, 10000 increments
8 ºIncrementalº mode ºINC Feed 1 ... INC Feed 10 000º
 123
· ºModalº · º Jog operationº
 9 ºHANDWHEELº
 Handwheel
Enable of the handwheels connected
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 10 ªDRFº Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02
 Auto Matic Program Control
10 ºDRFº
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 DRF
DRF YES no
Select the ºDRFº softkey function
DRF offset with connected handwheels
 11 ºActual value settingº mode ºPRESETº
 129
 Clear PRE-OFF
 12 ºRepositioningº mode ºREPOSº
 Red ºFeed holdº LED display is extinguished 132
Prerequisite
This display appears on the CRT
 133
 Scratching
 Alarm Line
Diagnostics display on the CRT
Monitoring Functions
Further Identifiers
 ORD 2 Spindle speed too high
Display representation
116* ORD12 Contour Monitoring
· Example of display representation type a
 Valid for alarm numbers 2000 ... partly and 3000 ... partly
2155 * N 45 Option M19 error
PLC S value in BCD not allowed
· Example of display representation type C
 Alarm number Alarm group Alarm cleared by
Alarm numbers and groups/delete alarms
NC alarms
 Listing of the alarms/alarm description
DIAGNOSTICS/selection of further alarms
NC Alarm
PLC Alarm
 Sinumerik 810T, GA3 BN
 Sinumerik 810T, GA3 BN
 11.91
 TEA2
TEA1
TEA5
TEA6
 11.90
 Sinumerik 810T, GA3 BN
 108
104
 116
112
132
136
 160
156
168
172
 196
184
2000
2030
 2032
2031
2034
2035
 2040
2039
2041
2042
 2047
2046
2048
2056
 2060
2059
2061
2062
 2065
2064
2066
2067
 Sinumerik 810T, GA3 BN
 2073
2072
2074
2075
 2081
2078
2082
2087
 2154
2153
2155
2160
 2189
2184
2190
2191
 225
2194
226
227
 3000
228
3001
3002
 3006
3004
3005
 3008
3007
3009
3010
 3013
3012
3016
3017
 3021
3020
3024
3025
 3029
3028
3030
3032
 3043
3042
3046
3048
 3082
3081
3083
3084
 4100
3201
4101
4102
 Handling
Maintenance
Operating data
 Schematic of the back of the Sinumerik 810T
Replacing the battery in the battery receptacle
 CRT display
 Cleaning
 Data Interfaces
Setting data for description of the interfaces
 SD no
Setting data function
5010
5011
 SD no
RTS Line PLC Prog
 RTS Line PD / PF
Sinumerik
 Sinumerik WS
Device connection data
 Siemens Programmer PG 675/685
Siemens Programmer PG 685/675/670/730/750
Operating conditions
 Siemens page printer PT80
Setting of the operating mode switches
Siemens printer PT88
OFF OFF OFF
 Ordering data Options
Interfacing to the Machine
· possible Order Options which influence the operation
B03 + B75 +
 Precludes PLC memory expansion
 EPROM-UMS
Order Code Option
Comments
 09.91 Interfacing to the Machine
 Sequence of operation Calling general machine data
Sinumerik 810T machine data General machine data
To call up the CRT display, proceed as follows
Diag Nosis
 NC MD
 Sinumerik 810T, GA3 BN
 Definition of area limits with general NC MC 14 to
Cycle MD Cycle SD
 Machine data bits
5013
As displayed on the screen
To call the CRT display, proceed as follows
 Machine Bits
Sequence of operation calling machine data bits
 NC MD Channel Data
Definition of the initial setting of the G groups
Press the ªDIAGNOSISº softkey
 Active in individual blocks Basic setting on M or T version
NC MD for the initial settings of the G groups Channel Data
 Bit No 560
Setting data General SD bits
Axis-specific bits
 Significance of ºxº 0=Spindle 1 1=Spindle
Spindle-specific setting data
 List of abbreviations Mnemonics Meaning
Appendix
 RAM
Mnemonics Meaning
 Section
List of terms used Term
 Copy CORR. Block
Diagnostics
Current Block Current Values
Cycles Data in OUT
 Erase
Emergency Stop Enable
EXT Start
Feed
 Machining Cycle MACH. Data Main Program Mainprg Start
Move NC Alarm
NC MD
OPS
 Reset
PLC Alarm PLC/MD PLC Message PLC Status
Part Program Plane Playback
Program Control
 Term Section
 Teach Thread Tool
Subroutine Start
Tool Data
Tool Offset
 Sinumerik 810T with integrated machine control panel
Sinumerik 810T operator interface Layout
 Sinumerik 810T with external machine control