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SINUMERIK
Documentation
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Status code in
Preliminary Remarks
Operating
Programming
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Contents
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1 General Notes
1.1 Product
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2 Operation
2.1 Operating elements 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel
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2.1.1.1 CRT display with softkeys
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2.1.1.2 Display panel
must
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2.1.1.4 Editing and input keys
2.1.1.5 Control keys
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Channel structure:
Function range of channels (
Channel 1 Channel 3
1...n
Please refer to the machine tool manufacturers' documentation:
Is channel changeover used ?
Which axes are allocated to which channel?
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2.1.1.6 Integrated machine control panel
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+X
+Q
The rapid traverse speed is defined in a machine data.
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The increments specified apply to standard machine
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2.1.2.1 External machine control panel
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Further or other reactions to the Emergency stop are possible.
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0
I
IO
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The step increment and control range specified apply to standard machine data.
Whether input inhibit in your control is active or not, depends on a machine data.
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2.3 Operating modes 2.3.1 General
2.3.2 Operating modes - overview
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2.3.3.2 Selection of operating modes with external machine control panel
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2.3.5 Branching to operating functions within an operating mode
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2.4 Operating mode menu trees
2.4.1 AUTOMATIC mode
2.4.1 AUTOMATIC mode
PROGRAM ACTUAL >
DATA DATA
BLOCK
AUTO- MATIC
BLOCK SEARCH PROGRAM
STORE OPS
NOSIS OVER-
CONTROL DIAG-
>
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2.4.2 JOG mode
2.4.2 JOG mode
OFFSET
SETTING
PROGRAM DIAG >
IN-OUT PART-
TO AUTOM. ZO
AUTOM. OVER- >
Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-51
2.4.3 JOG mode
2.4.4 MDI AUTOMATIC mode
2.4.4 MDI AUTOMATIC mode
MDI- AUTOM
CONTROL DIAG-
DATA PROGRAM
Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-53
2.4.5 REFPOINT mode
PROGRAM DIAG-
IN-OUT PART-
REF- POINT
2-54
Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-55
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2.4.6 INC 1 ... INC 10 000 mode
2.4.6 INC 1 ... INC 10 000 mode
PROGRAM DIAG >
INC FEED 1 ... 10 000
2-56
2.4.6 INC 1 ... INC 10 000 mode
HAND- WHEEL OVER- >
Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-57
2.4.7 PRESET mode
2.4.7 PRESET mode
STORE CLEAR > PRE-OFF
PRESET
2-58
2.4.7 PRESET mode
IN-OUT PART-
PROGRAM DIAG- >
Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-59 SINUMERIK 810T, GA3 (BN)
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2.4.8 REPOS mode
2.4.8 REPOS mode
NOSIS OVER-
DATA DIAG-
REPOS
2-60
2.4.9 GUIDING (operator prompting) function
F1
2.4.9 GUIDING (operator prompting) function
GUIDING (operator prompting) function, continued.
F1
CONTOUR WORK- CYCLE FEED SPINDLE TOOL >
B
A
B
SPECIAL BLOCK SPECIAL
END BLOCK >
FUNCT. PROGRAM
FUNCT. ADD.
END
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CIRCLE
CONTOUR
COPY
CORR. BLOCK
CYCLES
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3 Operating Sequences
3.0 Preliminary remarks
Which operating elements are used? ... and in which order?
3.1 Preparation 3.1.1 Switching on
3.1.2 Traverse to reference point
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0 Tool number
Whether tool numbers are used or not is fixed in machine data (MD).
1 Tool type
Diameter/radius
L1 Geometry
L1 Wear
L2 Geometry
The input of tool geometry values can be inhibited with a key switch.
Diameter/radius
The input of tool wear data can be inhibited by means of a key switch!
L2 Basic
L1 Basic
The standard list of identifiers 0 to 9 can be raised to a maximum of 16 via MD.
Sequence of operation
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3.1.4.2 Deleting/modifying an individual offset value
0
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3.1.4.4 Automatic tool offset
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......
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If you are entering tool data from paper tape, observe the instructions of the machine manufacturer.
3.1.4.7 Display of tool data
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3.1.5 Zero offset
3.1.5.1 Settable zero offsets
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3.1.5.2 Programmable zero offset - external zero offset
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The External zero offset is defined via machine data.
3.1.5.3 Automatic calculation of the zero offset
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J4
I
3.1.6 Setting data: R PARAMETERS, SPINDLE, AXIAL, ANGLE OF ROTATION, SCALE MODIFICATION
Setting data R PARAMETERS
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Overview of the R parameters in each channel: Channel 1 Channel 2 Channel 3
Central parameters 810T/M
3-24
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Sequence of operation for R PARAMETER setting data
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SPINDLE setting data
Sequence of operation for SPINDLEsetting data
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AXIAL setting data
Please consult the machine tool manufacturer for the "Maximum input value".
Sequence of operation for AXIAL setting data
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7= H
ANGLE OF ROTATION setting data
Sequence of operation for ANGLE OF ROTATION setting data
SCALE MODIFICATION setting data
Sequence of operation for SCALE MODIFICATION setting data
3.1.7 Flexible plane selection
......
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3.1.8 Axis synchronization
The axis synchronization function is an ordering data option.
3.1.8.1 Function of the modes with axis synchronization
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3.1.9 TRANSMIT coordinate transformation
3.1.9.1 Behaviour of the transformation in the modes
State / event matrix for transformation selection and deselection:
3-38
3.1.9.2 TRANSMIT function in the various modes
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The machine manufacturer defines the designations of the fictitious and real axes.
3.1.9.3 Monitoring the software limit switch for fictitious axes with the TRANSMIT function
3.1.10 Program input
3.1.10.1 Program input with the keyboard
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%... ...
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3.1.10.2 Program input with operator guiding
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F2
%1
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72 D5
3.1.11 Contour
1... ...
0... ...
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Z
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3.1.12 Program correction (EDIT): Insert/modify/delete word, insert/delete block
%... ...
..................
................
3.1.12.1 Correction display (CORRECTION BLOCK)
7...
3.1.13 Program management 3.1.13.1 Displaying the stored programs (DIRECTORY)
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3.1.13.3 Cycle lock release (ENABLE)
3...
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3.1.13.5 Moving a program (MOVE)
While another program is being processed, only the program at the end of the memory can be modified.
...
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3.1.13.8 Reorganizing the program memory (REORG)
The number of possible programs is fixed in a machine
3.1.13.9 Selecting a program
%5
3.1.13.10 Operator guidance macros (OGM) and back translation
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3.1.14 SIMULATION
3.1.14.1 Simulation AREA OF THE WORKPIECE
The NC channels and the simulation channel can influence each other because they use common data.
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1.14.2 Influencing simulation
%1
F6
K
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D5
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3.1.15 Data input/data output
The second RS232C (V.24) interface is only available with option C62.
3.1.15.1 Setting data bits
1 1 0 0 0 1 0 0
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J... ... ...
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MeaningData type
During data input it is not possible for the control to call up specific data!
3.1.15.3 Data output
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F2
D0
3.1.15.4 Part program - block transfer
The "Block transfer" function is an ordering data option.
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3.1.16 NC in two languages
3.2 Machining 3.2.1 Starting a part program
8 C8
C
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User generated cycles are still displayed under CURRENT BLOCK after a cycle disable.
3.2.3 Influencing AUTOMATIC operation
3.2.3.1 Influencing the program
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Single blockBlock type
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3.2.3.3 BLOCK SEARCH
Output of the auxiliary functions during block search can be defined in machine data.
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The axis positions programmed in the current block are approached with linear interpolation.
+Z Z Q X
3.2.3.4 Interrupting the program
The axis positions programmed in the current block are approached with linear interpolation.
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Data backup / manual operation:
Transfer from the NC to the disk drive unit:
Transfer from the disk drive unit to the NC:
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3.2.5 TEACH IN
%...
+
N... G...
7... LF
N... 3.2.6 PLAYBACK
At least one complete part program block must be entered and traversed.
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N
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3.2.8 Incremental mode (INC FEED 1 ... INC FEED 10 000)
The feedrate, the input resolution and the display resolution are defined in the machine data.
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A machine data defines whether Incremental is traversed in Modal or Jog operation mode.
3.2.9 HANDWHEEL
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3.2.10 DRF
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3.2.11 Actual value setting mode (PRESET)
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= H
7
3.2.12 Repositioning mode (REPOS)
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+Q+X +Z Z X Q
Machine data specifies whether the traversing movement takes place in the Modal or Jog mode.
3.2.13 Scratching
Q X
4 Monitoring Functions
4.1 General
4.2 Diagnostics display on the CRT
4.3 Display representation
2152 ORD 2 Spindle speed too high
116*
ORD12 Contour Monitoring
2155 * N 45 Option M19 error
6036 PLC S value in BCD not allowed
4.4 Alarm numbers and groups/delete alarms
(
*
4.5 DIAGNOSTICS/selection of further alarms
4.6 Listing of the alarms/alarm description
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112
116
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148
136
156
160
180
/ 176
172
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2194
225*
226*
227*
228*
3000
3001
3002
3003
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5 Maintenance
5.1 Operating data
5.2 Handling the modules
5.3 Replacing the battery in the battery receptacle
5.4 CRT display
5.5 Cleaning
6 Data Interfaces
6.1 General
The second RS232C (V.24) interface, is only present when option C62 is ordered.
6.2 Setting data for description of the interfaces
Table 6.1: Description of the interfaces
Setting data function
Bit no.
SD no. 5010 5018 5011 5019
5012 5020 5013 5021
5014 5022 5015 5023 5016 5024
6.3 Assignment of the setting data for the connection of peripheral devices
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6.4 Device connection data
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7 Interfacing to the Machine
7.1 General
7.2 Ordering data - Options
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7.3 SINUMERIK 810T machine data 7.3.1 General machine data
You must only check the machine data displayed, you must not modify them.
Sequence of operation: Calling general machine data
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7.3.2 Definition of R parameters as cycle machine data, cycle setting data
7.3.3 Machine data bits
0 0 0 0 0 0 0 1
You can only check the bit pattern displayed, you cannot modify it!
Sequence of operation: calling machine data bits
7.3.4 Definition of the initial setting of the G groups
NC MD for the initial settings of the G groups (CHANNEL DATA):
108* 0
1
110* 2
3
7.4 Setting data 7.4.1 General SD bits
7.4.2 Axis-specific bits
7.4.3 Spindle-specific setting data
8 Appendix
8.1 List of abbreviations Mnemonics Meaning
Mnemonics Meaning
8.2 List of terms used
