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Siemens 810T manual Users Guide Edition User Documentation

Models: 810T

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SINUMERIK 810T

Basic Version 3, Software Version 3

Operating and Programming

User©s Guide

01.93 Edition

User Documentation

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Siemens 810T manual Users Guide Edition User Documentation

Contents

Sinumerik 810T Users Guide Edition User Documentation Basic Version Software Version Part 1 Operating Basic Version Software Version Operating and Programming January 1993 EditionEdition Order No Remarks Sinumerik DocumentationPrinting history Programming PreliminaryOperating · Part 1 Operating · Part 2 ProgrammingTechnical comments Part 1 Operating / SectionTerms/Abbreviations Page Contents Preliminary remarks Traverse to reference point ToolsPage Page Foto Nr E 3834 mittig 11 einmontieren General NotesProduct Siemens · · Sinumerik 810T with external machine control panelSinumerik Operation Inputs from keyboard Softkey menu with 5 softkey functions CRT display with softkeysScreen edge Softkeys ETC key for extension of the same menuªOut of positionº display ªAlarmº displayDisplay panel DiagnosisªProgram runningº display NC-MDªFeed holdº display ªKey assignmentº Address / numerical keys Address for ºPosition informationº axis Z Address for ºPosition informationº axisAddress for ºPosition informationº rotary axis Address for ºPosition informationº auxiliary Axis Q+/ ± Delete word / block Editing and input keysDelete input / operator message Modify wordCursor movement in a part program Control keysCursor left / right movement Cursor up/down movement Paging up / down Channel Channel changeoverFunction range of channels · Actual position in double height characters Acknowledge alarm810T Bild 1 von Druckerei einmontieren Search for address / block no. / word / calling up data Diagnostics and start upOr when you want to display on the screen Foto-Nr T Einmontieren Description of the keys ResetIntegrated machine control panel Spindle stop / Spindle start Single blockProgram stop / Program start NC stop / NC start Feed hold/ Feed start Example for the use of ºSpindle stopº± Z ± Q ± Continuous mode Jog mode+X +Q Direction keys / Jogging± Q Continuous mode± Z Function of the direction keysOperate Key Extension of the operating mode menu is shownKey for the selection of operating modes Operate Key a second timeSpindle speed override decrease / increase 2nd continuation of the operating mode menu is shownOperate the ETC Operate Key quicklyFeed or rapid traverse override decrease / increase Socket connector for universal interfaceFor D-type sub-miniature connectors To or from peripheral devices09.91 Foto Nr E 3844 11 mittig einmontieren Foto Nr E 3840 mittig einmontieren Explanation of the operating Emergency stop switchExternal machine control panel Manual Data Input MDI Automatic Actual Value PresetSetting AutomaticSingle block switch Spindle speed override switch01.93 By operating this key, you switch the NC control on Feed / rapid override switchSwitch for switching on the NC control Key-operated switch for input inhibit / operation inhibitExamples of the use of ºSpindle stopº Feed stop/Feed start Examples of the use of ºFeed stopº+X +Q ± Z ± Q ± Direction keys/traversing axes in ºJOGº mode± in continuous mode ± in jog mode Continuous mode ºrapid traverseº rate is defined in machine data 01.93 09.91 810T Bild 2 von Druckerei einmontieren Switching on / offSwitching off the control Darkening the screenFollowing different operating modes are available Operating modes GeneralOperating modes overview · Automatic operation CRT display Automatic810T Bild 6 von Druckerei einmontieren 810TBild 5 von Druckerei · Manual data input / Automatic CRT display MDI Automatic810T Bild 9 von Druckerei einmontieren 810T Bild 7 von Druckerei einmontieren810T Bild 8 von Druckerei einmontieren Sinumerik 810T, GA3 BN By operating this key on the machine control panel Operate the ETC key Under the CRT display once Menu SoftkeyManual Data Input MDI-AUTOMATIC Feed4 ºResetº with change of operating mode ExamplesBranching to operating functions within an operating mode EtcExample Menu display from the NC program or from the PLC 810T Bild 3 von Druckerei einmontieren810T Bild 13 von Druckerei einmontieren Selected Mode · ºGUIDINGº operator prompting function Operating mode menu trees· ºAUTOMATICº mode · ºJOGº mode 1 ºAUTOMATICº mode OptionBlock Search Program DIAG- Control Nosis Over Store OPS Sinumerik 810T, GA3 BN 2 ºJOGº mode JOG Tool Setting Data Part Diag Offset IN-OUT Program NosisOver Autom Store System User Data Bits General Axial Spindle Mach Channel 4 ºMDI AUTOMATICº mode 5 ºREFPOINTº mode Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN INC Feed 1 6 ºINC 1 ... INC 10 000º modeTool Offset Setting Data IN-OUT Part Diag Program Nosis Hand Wheel Over Store 7 ºPRESETº mode Preset Store Clear PRE-OFFTool Offset Setting Data Data IN-OUT Part Program Diag Sinumerik 810T, GA3 BN ºREPOSº mode Repos Tool Setting Diag Over Offset Data NosisSee Next 9 ªGUIDINGº operator prompting functionBlock G Number Funct Line Circle Thread ªGUIDINGº operator prompting function Contour WORK- Cycle Feed Spindle ToolBA B Special ADD Program Block Funct ENDSinumerik 810T, GA3 BN Glossary of softkey functions You enter the simulation area and the workpiece dimensionsYou clear the Preset offset Circle You start data input via the universal interfaceWhen ºYESº, the differential resolver function is activated Data IN-OUTDRY RUN YES-NO Output of the end of block character end of textNC machine data are displayed All current NC alarms are displayed see SectionLocation number and tool number of worn tools is displayed All current PLC messages are displayed see Section All current PLC alarms are displayed see Sectionº Part PROGRAMº softkey leads to DD PARALL. =Input of setting data for scale modification Simulation is interrupted and returned to the reset stateInput of setting data for coordinate system rotation Key leads to the following functionsSpecial Block You activate the selected softkey function ºPLAYBACKº mode you store the position traversed toStore the Preset values entered axis-specifically You stop the activated softkey functionSelect the G functions for thread cutting with this softkey You input the tool number T... and the tool offset number DZO Autom Operating Sequences Preliminary remarksTraverse to reference point Preparation Switching onWhen you switch the control and machine on Sequence of operationOperating Sequences Traverse to reference point Tool Offset ToolsTool offset Input of tool offset P1 = P1=7 P1=4 P1 =P1= Geometry values of the available tool types L2 Geometry Diameter/radiusL1 Wear L2 Wear Diameter/radius L2 Basic Bild 810T/16 einmontierenOperating Sequences 3.1.4 Tool offset 09.91 Delete Using the numerical keys you enter a new valueDeleting/modifying an individual offset value Modification11.90 Deleting all offset values in an offset number D Joginc Autom Tool Automatic tool offsetBild 810T/17 einmontieren Store Axis Bild 810T/15 einmontieren Integrated toolInput of tool data Tool DataDown Geom Data Bild 810T/58 einmontierenEnter Display of tool data Tool Offset Geom DataNext Bild 810T/59 einmontierenList Tools Display DataZero offset ZFP XMR ZMW XFP ZMR810T Bild 18 von Druckerei einmontieren Any operating mode, operate the ºSETTING DATAº SoftkeySettable zero offsets Zero OffsetInput key X axis into the input line, using the numericalNow enter the value for the coarse offset ºG54º for Programmable zero offsets Programmable zero offset external zero offsetBild 810T/19 einmontieren PreconditionExternal zero offset Press the ºSETTING DATAº softkey Any modeBild 810T/20 einmontieren EXTINC Automatic calculation of the zero offsetBild 810T/21 einmontieren Setting data ºR PARAMETERSº Sinumerik 810T, GA3 BN Local parameters Scratchpad flags Overview of the R parameters in each channel ChannelTransfer parameters Global parametersChannel-specific R parameters 0-699/ Central R parameters Sinumerik 3/8Operating Sequences 09.91 Para Meter Sequence of operation for ºR PARAMETERº setting dataBild 810T/22 einmontieren Unit ºSPINDLEº setting dataStandard Maximum Input Oriented spindle stopSequence of operation for ºSPINDLEºsetting data Bild 810T/23 einmontierenAxial ºAXIALº setting dataSequence of operation for ºAXIALº setting data DRF Assignm 810T Bild 24von Druckerei einmontierenBild 810T/25 einmontieren Rotat Angle ºANGLE of ROTATIONº setting dataSequence of operation for ºANGLE of ROTATIONº setting data Scale Modif ºSCALE MODIFICATIONº setting dataSequence of operation for ºSCALE MODIFICATIONº setting data Part PROG. Edit Flexible plane selectionBild 810T/57 einmontieren PlaneStore Plane G16 Plane Store PlaneFunction of the modes with ªaxis synchronizationº ªPRESETº and ªREFPOINTº modesAxis Axes of the two tool systems can only be moved separatelyOperating Sequences 09.91 Axis synchronization Transmit coordinate transformation Behaviour of the transformation in the modes± ªJOGº state ± ªAUTOMATIC passiveº state± ªAUTOMATIC activeº state ± ªJOGº Automatic interrupted stateªREPOSº mode ªAUTOMATICº and ªMDI AUTOMATICº modeªREFPOINTº mode Transmit function in the various modes± Follow-up mode ªPRESETº modeªTEACH INº/ªPLAYBACKº mode Special cases ± ªDRF/handwheelº activeDisplay of the Transmit function Sequence Program inputProgram input with the keyboard Part ProgramOperate the ºEDITº softkey Bild 810T/11 einmontierenEdit Select ProgramExample Entering an individual block Program input with operator guiding GuidingOperating Sequences 11.90 Program Enter the desired program no. º%12º Guiding Block NumberG00 Func TionsG90 Block END Contour Select the ºCONTOURº softkey Call desired program using ºSELECT PROGRAMºStore them using the input key Line Circle Bild 810T/28 einmontieren Bild 810T/27 einmontierenBild 810T/29 einmontieren Delete Param Store Operating Sequences You wish to edit Part Program EditOr ºL...º number of the program Program SelectInsert word Modify word Delete word Insert block X.....LF Delete blockPart Corr Program Block Preset / JOG / Automatic / INC 1 .... INC 10 000 / RefpointCorrection display ºCORRECTION BLOCKº ValueBild 810T/30einmontieren Preset / JOG / AutomaticWhen the display is full Partdirec Program ToryPart Direc SUB Program Tory Rout Preset / JOG / AutomaticProtection of subroutines cycle lock LockCycle lock release ºENABLEº EnablePart Program Program Handling Copying a program ºCOPYºBild 810T/31 einmontieren CopyPart Prog Program Handl Move Preset / JOG / Automatic INC1... ICN10 000/ RefpointMoving a program ºMOVEº Renaming a program ºRENAMEº Part Prog Program Handl RenameSinumerik 810T, GA3 BN INC 1...INC 10 000 / Refpoint Deleting a program ºDELETEºPart Prog Program Handl Delete Deleting an individual programReorg Reorganizing the program memory ºREORGºPart Prog Program Handl Direc Tory13.9 ºSelecting a programº Operator guidance macros OGM and back translation Example of a data block Store Input DisplayExample of the result of a part program Back translationChange data as required Find Block Function Find Block using block number PreconditionOGM Delete BlockPart program 1234 Any of the operating modes 14 ºSIMULATIONºSimulation ºAREA of the WORKPIECEº Area Piece 810T Bild 32 von Druckerei einmontierenSelect SIMULA- Program Tion Influencing simulation ResetIf you press ªRESETº softkey, simulation is aborted Simula Tion StartProgram Control Bild 810T/33 einmontierenªPROGRAM CONTROLº Simula TionBlock Search Bild 810T/34 einmontierenªBLOCK SEARCHº StartBild 810T/35 einmontieren Data input/data outputSetting Bits Setting data bitsExplanation of setting data structure 5011Bild 810T/36 einmontieren INC 1 .... INC 10 000 / Refpoint Data input810T Bild 37 von Druckerei einmontieren DATA-IN StartData type Meaning Data Data IN-OUT Output Data outputBild 810T/38 einmontieren Any of the operation modesMainprg Subrout Start 810T Bild 39 von Druckerei einmontierenThis input form appears MAINPRG. Subrout Start Start Operate the ºR parameterº softkeyETX Start Refpoint Part program blockData IN-OUT BTR Start · Protected transmission Circular buffer· Unprotected transmission NC in two languages Machining Starting a part program Auto MaticMachine control panel to this symbol An active program is being processed in ºAUTOMATICº modeSet the operating mode selector switch on the external Machine control panel, and then the ºAUTOMATICº810T Bild 13 von Druckerei einmontieren Operate the ºCURRENT BLOCKº softkey 810T Bild 42 von Druckerei einmontierenCurrent Block Explantion of the ºCURRENT BLOCKº displayInfluencing ºAUTOMATICº operation Skip Block YES-NO Influencing the programBild 810T/43 einmontieren Display Skip blockOverr YES-NO DRY YES-NOOPT Stop YES-NO DEC-SBL YES-NO Block type Single block Decoding single09.91 You extend the softkey menu called under ºPROGRAM CONTROLº Subsequently operate the ºDRF-HANDWHEEL-ENABLEº softkey810T Bild 44 von Druckerei einmontieren DRF YES-NOOver Store 3.2 ºOVERSTOREº810T Bild 46 von Druckerei einmontieren Operating Sequences Influencing ºAUTOMATICº operation 3.3 ºBLOCK SEARCHº Auto Matic Block SearchOperate the ºSTARTº softkey Foto Nr T/47 einmontierenNumber º ... º for the search destination, 102103 +X +Q ± Z +Z ± QRepos Interrupting By NC Stop810T Bild 49 von Druckerei einmontieren You are in the Automatic modeProgram sequencing Automatic105 Creating a new file Remote operation functionsNEW FileDeleting a file ExtendFile Clear File Reading in a fileCreating the program sequence list 810T Bild 48 von Druckerei einmontierenDirectory of diskette Input OPS109 Down Delete ListProgram sequencing =OPS You operate the ªRUN OPSº softkey 810T Bild 50 von Druckerei einmontierenRUN Interrupt program sequencingStart OPS OPS StartEdit Interruption ContinuationStop Edit Start OPS EndTypes of data 113MDI 4 ºManual data input automaticº MDI Automatic mode810T Bild 5 von Druckerei einmontieren 115 115 5 ºTEACH INº Part Teach Program PL. BackINC 6 ºPLAYBACKºJOG +X +Q ± Z +Z ± Q ± 810T Bild 54 von Druckerei einmontieren Continuing Teach in / Playback after ResetSet the mode selector switch to the symbol for ºAUTOMATICº Part Teach Program PL.BACKTeach PL.BACK 7 ºJOGº mode ± Z ± Q8 ºIncrementalº mode ºINC Feed 1 ... INC Feed 10 000º 10, 100, 1000, 10000 increments· ºModalº · º Jog operationº 1239 ºHANDWHEELº Handwheel Enable of the handwheels connected810T Bild 53 von Druckerei einmontieren 10 ªDRFº Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 Auto Matic Program Control 10 ºDRFº810T Bild52 von Druckerei einmontieren Select the ºDRFº softkey function DRF YES noDRF DRF offset with connected handwheels11 ºActual value settingº mode ºPRESETº 129 Clear PRE-OFF 12 ºRepositioningº mode ºREPOSº Red ºFeed holdº LED display is extinguished 132 PrerequisiteThis display appears on the CRT 133 Scratching Monitoring Functions Diagnostics display on the CRTAlarm Line Further Identifiers116* ORD12 Contour Monitoring Display representationORD 2 Spindle speed too high · Example of display representation type aPLC S value in BCD not allowed 2155 * N 45 Option M19 errorValid for alarm numbers 2000 ... partly and 3000 ... partly · Example of display representation type CAlarm number Alarm group Alarm cleared by Alarm numbers and groups/delete alarmsNC alarms NC Alarm DIAGNOSTICS/selection of further alarmsListing of the alarms/alarm description PLC AlarmSinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 11.91 TEA5 TEA1TEA2 TEA611.90 Sinumerik 810T, GA3 BN 104 108132 112116 136168 156160 1722000 184196 20302034 20312032 20352041 20392040 20422048 20462047 20562061 20592060 20622066 20642065 2067Sinumerik 810T, GA3 BN 2074 20722073 20752082 20782081 20872155 21532154 21602190 21842189 2191226 2194225 2273001 2283000 30023006 30043005 3009 30073008 30103016 30123013 30173024 30203021 30253030 30283029 30323046 30423043 30483083 30813082 30844101 32014100 4102Handling MaintenanceOperating data Replacing the battery in the battery receptacle Schematic of the back of the Sinumerik 810TCRT display Cleaning Setting data for description of the interfaces Data Interfaces5010 Setting data functionSD no 5011RTS Line PLC Prog SD noSinumerik RTS Line PD / PFDevice connection data Sinumerik WSSiemens Programmer PG 675/685 Siemens Programmer PG 685/675/670/730/750Operating conditions Siemens printer PT88 Setting of the operating mode switchesSiemens page printer PT80 OFF OFF OFF· possible Order Options which influence the operation Interfacing to the MachineOrdering data Options B03 + B75 +Precludes PLC memory expansion EPROM-UMS Order Code OptionComments 09.91 Interfacing to the Machine To call up the CRT display, proceed as follows Sinumerik 810T machine data General machine dataSequence of operation Calling general machine data Diag NosisNC MD Sinumerik 810T, GA3 BN Cycle MD Cycle SD Definition of area limits with general NC MC 14 toAs displayed on the screen 5013Machine data bits To call the CRT display, proceed as followsSequence of operation calling machine data bits Machine BitsNC MD Channel Data Definition of the initial setting of the G groupsPress the ªDIAGNOSISº softkey NC MD for the initial settings of the G groups Channel Data Active in individual blocks Basic setting on M or T versionBit No 560 Setting data General SD bitsAxis-specific bits Spindle-specific setting data Significance of ºxº 0=Spindle 1 1=SpindleAppendix List of abbreviations Mnemonics MeaningMnemonics Meaning RAMList of terms used Term SectionCurrent Block Current Values DiagnosticsCopy CORR. Block Cycles Data in OUTEXT Start Emergency Stop EnableErase FeedNC MD Move NC AlarmMachining Cycle MACH. Data Main Program Mainprg Start OPSPart Program Plane Playback PLC Alarm PLC/MD PLC Message PLC StatusReset Program ControlTerm Section Tool Data Subroutine StartTeach Thread Tool Tool OffsetSinumerik 810T operator interface Layout Sinumerik 810T with integrated machine control panelSinumerik 810T with external machine control