Sinumerik 810T, GA3 BN | Siemens instruction

11.90

3 Operating Sequences

3.1.13 Program management

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02	3-63
SINUMERIK 810T, GA3 (BN)

Image 166

Siemens manual Sinumerik 810T, GA3 BN

Contents

Sinumerik 810T Users Guide Edition User Documentation Basic Version Software Version Part 1 Operating Basic Version Software Version Operating and Programming January 1993 Edition Printing history Sinumerik DocumentationEdition Order No Remarks Programming PreliminaryOperating · Part 1 Operating · Part 2 Programming Technical comments Part 1 Operating / Section Terms/Abbreviations Page Contents Preliminary remarks Traverse to reference point ToolsPage Page Product General NotesFoto Nr E 3834 mittig 11 einmontieren Siemens Sinumerik Sinumerik 810T with external machine control panel· · Operation Screen edge CRT display with softkeysInputs from keyboard Softkey menu with 5 softkey functions Softkeys ETC key for extension of the same menu ªOut of positionº display ªAlarmº displayDisplay panel Diagnosis ªFeed holdº display NC-MDªProgram runningº display ªKey assignmentº Address / numerical keys Address for ºPosition informationº axis Z Address for ºPosition informationº axisAddress for ºPosition informationº rotary axis Address for ºPosition informationº auxiliary Axis Q +/ ± Delete word / block Editing and input keysDelete input / operator message Modify word Cursor left / right movement Cursor up/down movement Control keysCursor movement in a part program Paging up / down Function range of channels · Channel changeoverChannel 810T Bild 1 von Druckerei einmontieren Acknowledge alarmActual position in double height characters Or when you want to display on the screen Diagnostics and start upSearch for address / block no. / word / calling up data Integrated machine control panel Description of the keys ResetFoto-Nr T Einmontieren Program stop / Program start NC stop / NC start Single blockSpindle stop / Spindle start Feed hold/ Feed start Example for the use of ºSpindle stopº ± Z ± Q ± Continuous mode Jog mode+X +Q Direction keys / Jogging ± Q Continuous mode± Z Function of the direction keys Operate Key Extension of the operating mode menu is shownKey for the selection of operating modes Operate Key a second time Spindle speed override decrease / increase 2nd continuation of the operating mode menu is shownOperate the ETC Operate Key quickly Feed or rapid traverse override decrease / increase Socket connector for universal interfaceFor D-type sub-miniature connectors To or from peripheral devices 09.91 Foto Nr E 3844 11 mittig einmontieren External machine control panel Explanation of the operating Emergency stop switchFoto Nr E 3840 mittig einmontieren Manual Data Input MDI Automatic Actual Value PresetSetting Automatic Single block switch Spindle speed override switch 01.93 By operating this key, you switch the NC control on Feed / rapid override switchSwitch for switching on the NC control Key-operated switch for input inhibit / operation inhibit Examples of the use of ºSpindle stopº Feed stop/Feed start Examples of the use of ºFeed stopº ± in continuous mode ± in jog mode Continuous mode Direction keys/traversing axes in ºJOGº mode+X +Q ± Z ± Q ± ºrapid traverseº rate is defined in machine data 01.93 09.91 810T Bild 2 von Druckerei einmontieren Switching on / offSwitching off the control Darkening the screen Following different operating modes are available Operating modes GeneralOperating modes overview · Automatic operation CRT display Automatic 810T Bild 6 von Druckerei einmontieren 810TBild 5 von Druckerei · Manual data input / Automatic CRT display MDI Automatic 810T Bild 8 von Druckerei einmontieren 810T Bild 7 von Druckerei einmontieren810T Bild 9 von Druckerei einmontieren Sinumerik 810T, GA3 BN By operating this key on the machine control panel Operate the ETC key Under the CRT display once Menu Softkey Manual Data Input MDI-AUTOMATIC Feed 4 ºResetº with change of operating mode Examples Branching to operating functions within an operating mode Etc Example 810T Bild 13 von Druckerei einmontieren 810T Bild 3 von Druckerei einmontierenMenu display from the NC program or from the PLC Selected Mode · ºAUTOMATICº mode · ºJOGº mode Operating mode menu trees· ºGUIDINGº operator prompting function 1 ºAUTOMATICº mode Option Block Search Program DIAG- Control Nosis Over Store OPS Sinumerik 810T, GA3 BN 2 ºJOGº mode JOG Tool Setting Data Part Diag Offset IN-OUT Program Nosis Over Autom Store System User Data Bits General Axial Spindle Mach Channel 4 ºMDI AUTOMATICº mode 5 ºREFPOINTº mode Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN Tool Offset Setting Data IN-OUT Part Diag Program Nosis 6 ºINC 1 ... INC 10 000º modeINC Feed 1 Hand Wheel Over Store 7 ºPRESETº mode Preset Store Clear PRE-OFF Tool Offset Setting Data Data IN-OUT Part Program Diag Sinumerik 810T, GA3 BN ºREPOSº mode Repos Tool Setting Diag Over Offset Data Nosis Block G Number Funct Line Circle Thread 9 ªGUIDINGº operator prompting functionSee Next ªGUIDINGº operator prompting function Contour WORK- Cycle Feed Spindle Tool BA B Special ADD Program Block Funct END Sinumerik 810T, GA3 BN You clear the Preset offset You enter the simulation area and the workpiece dimensionsGlossary of softkey functions Circle You start data input via the universal interface When ºYESº, the differential resolver function is activated Data IN-OUT DRY RUN YES-NO Output of the end of block character end of text Location number and tool number of worn tools is displayed All current NC alarms are displayed see SectionNC machine data are displayed All current PLC messages are displayed see Section All current PLC alarms are displayed see Sectionº Part PROGRAMº softkey leads to DD PARALL. = Input of setting data for scale modification Simulation is interrupted and returned to the reset stateInput of setting data for coordinate system rotation Key leads to the following functions Special Block You activate the selected softkey function ºPLAYBACKº mode you store the position traversed toStore the Preset values entered axis-specifically You stop the activated softkey function Select the G functions for thread cutting with this softkey You input the tool number T... and the tool offset number D ZO Autom Operating Sequences Preliminary remarks Traverse to reference point Preparation Switching onWhen you switch the control and machine on Sequence of operation Operating Sequences Traverse to reference point Tool offset Input of tool offset ToolsTool Offset P1= P1 =P1 = P1=7 P1=4 L1 Wear L2 Wear Diameter/radius L2 Geometry Diameter/radiusGeometry values of the available tool types L2 Basic Bild 810T/16 einmontieren Operating Sequences 3.1.4 Tool offset 09.91 Delete Using the numerical keys you enter a new valueDeleting/modifying an individual offset value Modification 11.90 Deleting all offset values in an offset number D Bild 810T/17 einmontieren Automatic tool offsetJoginc Autom Tool Store Axis Bild 810T/15 einmontieren Integrated toolInput of tool data Tool Data Enter Bild 810T/58 einmontierenDown Geom Data Display of tool data Tool Offset Geom Data Next Bild 810T/59 einmontierenList Tools Display Data Zero offset ZFP XMR ZMW XFP ZMR 810T Bild 18 von Druckerei einmontieren Any operating mode, operate the ºSETTING DATAº SoftkeySettable zero offsets Zero Offset Now enter the value for the coarse offset ºG54º for X axis into the input line, using the numericalInput key Programmable zero offsets Programmable zero offset external zero offsetBild 810T/19 einmontieren Precondition External zero offset Press the ºSETTING DATAº softkey Any modeBild 810T/20 einmontieren EXT Bild 810T/21 einmontieren Automatic calculation of the zero offsetINC Setting data ºR PARAMETERSº Sinumerik 810T, GA3 BN Local parameters Scratchpad flags Overview of the R parameters in each channel ChannelTransfer parameters Global parameters Channel-specific R parameters 0-699/ Central R parameters Sinumerik 3/8 Operating Sequences 09.91 Bild 810T/22 einmontieren Sequence of operation for ºR PARAMETERº setting dataPara Meter Unit ºSPINDLEº setting dataStandard Maximum Input Oriented spindle stop Sequence of operation for ºSPINDLEºsetting data Bild 810T/23 einmontieren Sequence of operation for ºAXIALº setting data ºAXIALº setting dataAxial Bild 810T/25 einmontieren 810T Bild 24von Druckerei einmontierenDRF Assignm Sequence of operation for ºANGLE of ROTATIONº setting data ºANGLE of ROTATIONº setting dataRotat Angle Sequence of operation for ºSCALE MODIFICATIONº setting data ºSCALE MODIFICATIONº setting dataScale Modif Part PROG. Edit Flexible plane selectionBild 810T/57 einmontieren Plane Store Plane G16 Plane Store Plane Function of the modes with ªaxis synchronizationº ªPRESETº and ªREFPOINTº modesAxis Axes of the two tool systems can only be moved separately Operating Sequences 09.91 Axis synchronization Transmit coordinate transformation Behaviour of the transformation in the modes ± ªJOGº state ± ªAUTOMATIC passiveº state± ªAUTOMATIC activeº state ± ªJOGº Automatic interrupted state ªREPOSº mode ªAUTOMATICº and ªMDI AUTOMATICº modeªREFPOINTº mode Transmit function in the various modes ± Follow-up mode ªPRESETº modeªTEACH INº/ªPLAYBACKº mode Special cases ± ªDRF/handwheelº active Display of the Transmit function Sequence Program inputProgram input with the keyboard Part Program Operate the ºEDITº softkey Bild 810T/11 einmontierenEdit Select Program Example Entering an individual block Program input with operator guiding Guiding Operating Sequences 11.90 Program Enter the desired program no. º%12º Guiding Block Number G90 Func TionsG00 Block END Contour Store them using the input key Call desired program using ºSELECT PROGRAMºSelect the ºCONTOURº softkey Bild 810T/29 einmontieren Bild 810T/28 einmontieren Bild 810T/27 einmontierenLine Circle Delete Param Store Operating Sequences You wish to edit Part Program EditOr ºL...º number of the program Program Select Insert word Modify word Delete word Insert block X.....LF Delete block Part Corr Program Block Preset / JOG / Automatic / INC 1 .... INC 10 000 / RefpointCorrection display ºCORRECTION BLOCKº Value Bild 810T/30einmontieren Preset / JOG / AutomaticWhen the display is full Partdirec Program Tory Part Direc SUB Program Tory Rout Preset / JOG / AutomaticProtection of subroutines cycle lock Lock Cycle lock release ºENABLEº Enable Part Program Program Handling Copying a program ºCOPYºBild 810T/31 einmontieren Copy Moving a program ºMOVEº Preset / JOG / Automatic INC1... ICN10 000/ RefpointPart Prog Program Handl Move Renaming a program ºRENAMEº Part Prog Program Handl Rename Sinumerik 810T, GA3 BN INC 1...INC 10 000 / Refpoint Deleting a program ºDELETEºPart Prog Program Handl Delete Deleting an individual program Reorg Reorganizing the program memory ºREORGºPart Prog Program Handl Direc Tory 13.9 ºSelecting a programº Operator guidance macros OGM and back translation Example of a data block Store Input Display Change data as required Back translationExample of the result of a part program Find Block Function Find Block using block number PreconditionOGM Delete Block Part program 1234 Simulation ºAREA of the WORKPIECEº 14 ºSIMULATIONºAny of the operating modes Select SIMULA- Program Tion 810T Bild 32 von Druckerei einmontierenArea Piece Influencing simulation ResetIf you press ªRESETº softkey, simulation is aborted Simula Tion Start Program Control Bild 810T/33 einmontierenªPROGRAM CONTROLº Simula Tion Block Search Bild 810T/34 einmontierenªBLOCK SEARCHº Start Bild 810T/35 einmontieren Data input/data output Setting Bits Setting data bitsExplanation of setting data structure 5011 Bild 810T/36 einmontieren INC 1 .... INC 10 000 / Refpoint Data input810T Bild 37 von Druckerei einmontieren DATA-IN Start Data type Meaning Data Data IN-OUT Output Data outputBild 810T/38 einmontieren Any of the operation modes This input form appears 810T Bild 39 von Druckerei einmontierenMainprg Subrout Start MAINPRG. Subrout Start Start Operate the ºR parameterº softkey ETX Start Data IN-OUT BTR Start Part program blockRefpoint · Unprotected transmission Circular buffer· Protected transmission NC in two languages Machining Starting a part program Auto Matic Machine control panel to this symbol An active program is being processed in ºAUTOMATICº modeSet the operating mode selector switch on the external Machine control panel, and then the ºAUTOMATICº 810T Bild 13 von Druckerei einmontieren Operate the ºCURRENT BLOCKº softkey 810T Bild 42 von Druckerei einmontierenCurrent Block Explantion of the ºCURRENT BLOCKº display Influencing ºAUTOMATICº operation Skip Block YES-NO Influencing the programBild 810T/43 einmontieren Display Skip block OPT Stop YES-NO DRY YES-NOOverr YES-NO DEC-SBL YES-NO Block type Single block Decoding single 09.91 You extend the softkey menu called under ºPROGRAM CONTROLº Subsequently operate the ºDRF-HANDWHEEL-ENABLEº softkey810T Bild 44 von Druckerei einmontieren DRF YES-NO 810T Bild 46 von Druckerei einmontieren 3.2 ºOVERSTOREºOver Store Operating Sequences Influencing ºAUTOMATICº operation 3.3 ºBLOCK SEARCHº Auto Matic Block Search Operate the ºSTARTº softkey Foto Nr T/47 einmontierenNumber º ... º for the search destination, 102 Repos +X +Q ± Z +Z ± Q103 Interrupting By NC Stop 810T Bild 49 von Druckerei einmontieren You are in the Automatic modeProgram sequencing Automatic 105 Creating a new file Remote operation functionsNEW File Deleting a file ExtendFile Clear File Reading in a file Creating the program sequence list 810T Bild 48 von Druckerei einmontierenDirectory of diskette Input OPS Program sequencing =OPS Down Delete List109 You operate the ªRUN OPSº softkey 810T Bild 50 von Druckerei einmontierenRUN Interrupt program sequencing Start OPS OPS StartEdit Interruption Continuation Stop Edit Start OPS End Types of data 113 810T Bild 5 von Druckerei einmontieren 4 ºManual data input automaticº MDI Automatic modeMDI 115 115 5 ºTEACH INº Part Teach Program PL. Back JOG 6 ºPLAYBACKºINC +X +Q ± Z +Z ± Q ± 810T Bild 54 von Druckerei einmontieren Continuing Teach in / Playback after ResetSet the mode selector switch to the symbol for ºAUTOMATICº Part Teach Program PL.BACK Teach PL.BACK 7 ºJOGº mode ± Z ± Q 8 ºIncrementalº mode ºINC Feed 1 ... INC Feed 10 000º 10, 100, 1000, 10000 increments · ºModalº · º Jog operationº 123 9 ºHANDWHEELº 810T Bild 53 von Druckerei einmontieren Enable of the handwheels connectedHandwheel 10 ªDRFº Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 810T Bild52 von Druckerei einmontieren 10 ºDRFºAuto Matic Program Control Select the ºDRFº softkey function DRF YES noDRF DRF offset with connected handwheels 11 ºActual value settingº mode ºPRESETº 129 Clear PRE-OFF 12 ºRepositioningº mode ºREPOSº This display appears on the CRT PrerequisiteRed ºFeed holdº LED display is extinguished 132 133 Scratching Monitoring Functions Diagnostics display on the CRTAlarm Line Further Identifiers 116* ORD12 Contour Monitoring Display representationORD 2 Spindle speed too high · Example of display representation type a PLC S value in BCD not allowed 2155 * N 45 Option M19 errorValid for alarm numbers 2000 ... partly and 3000 ... partly · Example of display representation type C NC alarms Alarm numbers and groups/delete alarmsAlarm number Alarm group Alarm cleared by NC Alarm DIAGNOSTICS/selection of further alarmsListing of the alarms/alarm description PLC Alarm Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 11.91 TEA5 TEA1TEA2 TEA6 11.90 Sinumerik 810T, GA3 BN 104 108 132 112116 136 168 156160 172 2000 184196 2030 2034 20312032 2035 2041 20392040 2042 2048 20462047 2056 2061 20592060 2062 2066 20642065 2067 Sinumerik 810T, GA3 BN 2074 20722073 2075 2082 20782081 2087 2155 21532154 2160 2190 21842189 2191 226 2194225 227 3001 2283000 3002 3005 30043006 3009 30073008 3010 3016 30123013 3017 3024 30203021 3025 3030 30283029 3032 3046 30423043 3048 3083 30813082 3084 4101 32014100 4102 Operating data MaintenanceHandling Replacing the battery in the battery receptacle Schematic of the back of the Sinumerik 810T CRT display Cleaning Setting data for description of the interfaces Data Interfaces 5010 Setting data functionSD no 5011 RTS Line PLC Prog SD no Sinumerik RTS Line PD / PF Device connection data Sinumerik WS Operating conditions Siemens Programmer PG 685/675/670/730/750Siemens Programmer PG 675/685 Siemens printer PT88 Setting of the operating mode switchesSiemens page printer PT80 OFF OFF OFF · possible Order Options which influence the operation Interfacing to the MachineOrdering data Options B03 + B75 + Precludes PLC memory expansion Comments Order Code OptionEPROM-UMS 09.91 Interfacing to the Machine To call up the CRT display, proceed as follows Sinumerik 810T machine data General machine dataSequence of operation Calling general machine data Diag Nosis NC MD Sinumerik 810T, GA3 BN Cycle MD Cycle SD Definition of area limits with general NC MC 14 to As displayed on the screen 5013Machine data bits To call the CRT display, proceed as follows Sequence of operation calling machine data bits Machine Bits Press the ªDIAGNOSISº softkey Definition of the initial setting of the G groupsNC MD Channel Data NC MD for the initial settings of the G groups Channel Data Active in individual blocks Basic setting on M or T version Axis-specific bits Setting data General SD bitsBit No 560 Spindle-specific setting data Significance of ºxº 0=Spindle 1 1=Spindle Appendix List of abbreviations Mnemonics Meaning Mnemonics Meaning RAM List of terms used Term Section Current Block Current Values DiagnosticsCopy CORR. Block Cycles Data in OUT EXT Start Emergency Stop EnableErase Feed NC MD Move NC AlarmMachining Cycle MACH. Data Main Program Mainprg Start OPS Part Program Plane Playback PLC Alarm PLC/MD PLC Message PLC StatusReset Program Control Term Section Tool Data Subroutine StartTeach Thread Tool Tool Offset Sinumerik 810T operator interface Layout Sinumerik 810T with integrated machine control panel Sinumerik 810T with external machine control