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Siemens manual Sinumerik 810T, GA3 BN

Models: 810T

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11.90

4 Monitoring Functions

4.6 Listing of the alarms/alarm description

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02	4-5
SINUMERIK 810T, GA3 (BN)

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Siemens manual Sinumerik 810T, GA3 BN

Contents

Sinumerik 810T Users Guide Edition User Documentation Basic Version Software Version Part 1 Operating January 1993 Edition Basic Version Software Version Operating and ProgrammingPrinting history Sinumerik DocumentationEdition Order No Remarks · Part 1 Operating · Part 2 Programming PreliminaryOperating ProgrammingPart 1 Operating / Section Technical commentsTerms/Abbreviations Page Contents Traverse to reference point Tools Preliminary remarksPage Page Product General NotesFoto Nr E 3834 mittig 11 einmontieren Siemens Sinumerik Sinumerik 810T with external machine control panel· · Operation Screen edge CRT display with softkeysInputs from keyboard Softkey menu with 5 softkey functions ETC key for extension of the same menu SoftkeysDiagnosis ªAlarmº displayDisplay panel ªOut of positionº displayªFeed holdº display NC-MDªProgram runningº display ªKey assignmentº Address / numerical keys Address for ºPosition informationº auxiliary Axis Q Address for ºPosition informationº axisAddress for ºPosition informationº rotary axis Address for ºPosition informationº axis Z+/ ± Modify word Editing and input keysDelete input / operator message Delete word / blockCursor left / right movement Cursor up/down movement Control keysCursor movement in a part program Paging up / down Function range of channels · Channel changeoverChannel 810T Bild 1 von Druckerei einmontieren Acknowledge alarmActual position in double height characters Or when you want to display on the screen Diagnostics and start upSearch for address / block no. / word / calling up data Integrated machine control panel Description of the keys ResetFoto-Nr T Einmontieren Program stop / Program start NC stop / NC start Single blockSpindle stop / Spindle start Example for the use of ºSpindle stopº Feed hold/ Feed startDirection keys / Jogging Continuous mode Jog mode+X +Q ± Z ± Q ±Function of the direction keys Continuous mode± Z ± QOperate Key a second time Extension of the operating mode menu is shownKey for the selection of operating modes Operate KeyOperate Key quickly 2nd continuation of the operating mode menu is shownOperate the ETC Spindle speed override decrease / increaseTo or from peripheral devices Socket connector for universal interfaceFor D-type sub-miniature connectors Feed or rapid traverse override decrease / increase09.91 Foto Nr E 3844 11 mittig einmontieren External machine control panel Explanation of the operating Emergency stop switchFoto Nr E 3840 mittig einmontieren Automatic Actual Value PresetSetting Manual Data Input MDI AutomaticSpindle speed override switch Single block switch01.93 Key-operated switch for input inhibit / operation inhibit Feed / rapid override switchSwitch for switching on the NC control By operating this key, you switch the NC control onExamples of the use of ºSpindle stopº Examples of the use of ºFeed stopº Feed stop/Feed start± in continuous mode ± in jog mode Continuous mode Direction keys/traversing axes in ºJOGº mode+X +Q ± Z ± Q ± ºrapid traverseº rate is defined in machine data 01.93 09.91 Darkening the screen Switching on / offSwitching off the control 810T Bild 2 von Druckerei einmontieren· Automatic operation CRT display Automatic Operating modes GeneralOperating modes overview Following different operating modes are available· Manual data input / Automatic CRT display MDI Automatic 810TBild 5 von Druckerei 810T Bild 6 von Druckerei einmontieren810T Bild 8 von Druckerei einmontieren 810T Bild 7 von Druckerei einmontieren810T Bild 9 von Druckerei einmontieren Sinumerik 810T, GA3 BN By operating this key on the machine control panel Operate the ETC key Under the CRT display once Softkey MenuFeed Manual Data Input MDI-AUTOMATICExamples 4 ºResetº with change of operating modeEtc Branching to operating functions within an operating modeExample 810T Bild 13 von Druckerei einmontieren 810T Bild 3 von Druckerei einmontierenMenu display from the NC program or from the PLC Selected Mode · ºAUTOMATICº mode · ºJOGº mode Operating mode menu trees· ºGUIDINGº operator prompting function Option 1 ºAUTOMATICº modeBlock Search Program DIAG- Control Nosis Over Store OPS Sinumerik 810T, GA3 BN JOG Tool Setting Data Part Diag Offset IN-OUT Program Nosis 2 ºJOGº modeOver Autom Store System User Data Bits General Axial Spindle Mach Channel 4 ºMDI AUTOMATICº mode 5 ºREFPOINTº mode Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN Tool Offset Setting Data IN-OUT Part Diag Program Nosis 6 ºINC 1 ... INC 10 000º modeINC Feed 1 Hand Wheel Over Store Preset Store Clear PRE-OFF 7 ºPRESETº modeTool Offset Setting Data Data IN-OUT Part Program Diag Sinumerik 810T, GA3 BN Repos Tool Setting Diag Over Offset Data Nosis ºREPOSº modeBlock G Number Funct Line Circle Thread 9 ªGUIDINGº operator prompting functionSee Next Contour WORK- Cycle Feed Spindle Tool ªGUIDINGº operator prompting functionSpecial ADD Program Block Funct END BA BSinumerik 810T, GA3 BN You clear the Preset offset You enter the simulation area and the workpiece dimensionsGlossary of softkey functions You start data input via the universal interface CircleData IN-OUT When ºYESº, the differential resolver function is activatedOutput of the end of block character end of text DRY RUN YES-NOLocation number and tool number of worn tools is displayed All current NC alarms are displayed see SectionNC machine data are displayed DD PARALL. = All current PLC alarms are displayed see Sectionº Part PROGRAMº softkey leads to All current PLC messages are displayed see SectionKey leads to the following functions Simulation is interrupted and returned to the reset stateInput of setting data for coordinate system rotation Input of setting data for scale modificationSpecial Block You stop the activated softkey function ºPLAYBACKº mode you store the position traversed toStore the Preset values entered axis-specifically You activate the selected softkey functionYou input the tool number T... and the tool offset number D Select the G functions for thread cutting with this softkeyZO Autom Preliminary remarks Operating SequencesSequence of operation Preparation Switching onWhen you switch the control and machine on Traverse to reference pointOperating Sequences Traverse to reference point Tool offset Input of tool offset ToolsTool Offset P1= P1 =P1 = P1=7 P1=4 L1 Wear L2 Wear Diameter/radius L2 Geometry Diameter/radiusGeometry values of the available tool types Bild 810T/16 einmontieren L2 BasicOperating Sequences 3.1.4 Tool offset 09.91 Modification Using the numerical keys you enter a new valueDeleting/modifying an individual offset value Delete11.90 Deleting all offset values in an offset number D Bild 810T/17 einmontieren Automatic tool offsetJoginc Autom Tool Store Axis Tool Data Integrated toolInput of tool data Bild 810T/15 einmontierenEnter Bild 810T/58 einmontierenDown Geom Data Tool Offset Geom Data Display of tool dataDisplay Data Bild 810T/59 einmontierenList Tools NextZFP XMR ZMW XFP ZMR Zero offsetZero Offset Any operating mode, operate the ºSETTING DATAº SoftkeySettable zero offsets 810T Bild 18 von Druckerei einmontierenNow enter the value for the coarse offset ºG54º for X axis into the input line, using the numericalInput key Precondition Programmable zero offset external zero offsetBild 810T/19 einmontieren Programmable zero offsetsEXT Press the ºSETTING DATAº softkey Any modeBild 810T/20 einmontieren External zero offsetBild 810T/21 einmontieren Automatic calculation of the zero offsetINC Setting data ºR PARAMETERSº Sinumerik 810T, GA3 BN Global parameters Overview of the R parameters in each channel ChannelTransfer parameters Local parameters Scratchpad flagsSinumerik 3/8 Channel-specific R parameters 0-699/ Central R parametersOperating Sequences 09.91 Bild 810T/22 einmontieren Sequence of operation for ºR PARAMETERº setting dataPara Meter Oriented spindle stop ºSPINDLEº setting dataStandard Maximum Input UnitBild 810T/23 einmontieren Sequence of operation for ºSPINDLEºsetting dataSequence of operation for ºAXIALº setting data ºAXIALº setting dataAxial Bild 810T/25 einmontieren 810T Bild 24von Druckerei einmontierenDRF Assignm Sequence of operation for ºANGLE of ROTATIONº setting data ºANGLE of ROTATIONº setting dataRotat Angle Sequence of operation for ºSCALE MODIFICATIONº setting data ºSCALE MODIFICATIONº setting dataScale Modif Plane Flexible plane selectionBild 810T/57 einmontieren Part PROG. EditG16 Plane Store Plane Store PlaneAxes of the two tool systems can only be moved separately ªPRESETº and ªREFPOINTº modesAxis Function of the modes with ªaxis synchronizationºOperating Sequences 09.91 Axis synchronization Behaviour of the transformation in the modes Transmit coordinate transformation± ªJOGº Automatic interrupted state ± ªAUTOMATIC passiveº state± ªAUTOMATIC activeº state ± ªJOGº stateTransmit function in the various modes ªAUTOMATICº and ªMDI AUTOMATICº modeªREFPOINTº mode ªREPOSº modeSpecial cases ± ªDRF/handwheelº active ªPRESETº modeªTEACH INº/ªPLAYBACKº mode ± Follow-up modeDisplay of the Transmit function Part Program Program inputProgram input with the keyboard SequenceSelect Program Bild 810T/11 einmontierenEdit Operate the ºEDITº softkeyExample Entering an individual block Guiding Program input with operator guidingOperating Sequences 11.90 Program Guiding Block Number Enter the desired program no. º%12ºG90 Func TionsG00 Block END Contour Store them using the input key Call desired program using ºSELECT PROGRAMºSelect the ºCONTOURº softkey Bild 810T/29 einmontieren Bild 810T/28 einmontieren Bild 810T/27 einmontierenLine Circle Delete Param Store Operating Sequences Program Select Part Program EditOr ºL...º number of the program You wish to editInsert word Modify word Delete word Insert block Delete block X.....LFValue Preset / JOG / Automatic / INC 1 .... INC 10 000 / RefpointCorrection display ºCORRECTION BLOCKº Part Corr Program BlockPartdirec Program Tory Preset / JOG / AutomaticWhen the display is full Bild 810T/30einmontierenLock Preset / JOG / AutomaticProtection of subroutines cycle lock Part Direc SUB Program Tory RoutEnable Cycle lock release ºENABLEºCopy Copying a program ºCOPYºBild 810T/31 einmontieren Part Program Program HandlingMoving a program ºMOVEº Preset / JOG / Automatic INC1... ICN10 000/ RefpointPart Prog Program Handl Move Part Prog Program Handl Rename Renaming a program ºRENAMEºSinumerik 810T, GA3 BN Deleting an individual program Deleting a program ºDELETEºPart Prog Program Handl Delete INC 1...INC 10 000 / RefpointDirec Tory Reorganizing the program memory ºREORGºPart Prog Program Handl Reorg13.9 ºSelecting a programº Operator guidance macros OGM and back translation Store Input Display Example of a data blockChange data as required Back translationExample of the result of a part program Delete Block Function Find Block using block number PreconditionOGM Find BlockPart program 1234 Simulation ºAREA of the WORKPIECEº 14 ºSIMULATIONºAny of the operating modes Select SIMULA- Program Tion 810T Bild 32 von Druckerei einmontierenArea Piece Simula Tion Start ResetIf you press ªRESETº softkey, simulation is aborted Influencing simulationSimula Tion Bild 810T/33 einmontierenªPROGRAM CONTROLº Program ControlStart Bild 810T/34 einmontierenªBLOCK SEARCHº Block SearchData input/data output Bild 810T/35 einmontieren5011 Setting data bitsExplanation of setting data structure Setting BitsBild 810T/36 einmontieren DATA-IN Start Data input810T Bild 37 von Druckerei einmontieren INC 1 .... INC 10 000 / RefpointData type Meaning Any of the operation modes Data outputBild 810T/38 einmontieren Data Data IN-OUT OutputThis input form appears 810T Bild 39 von Druckerei einmontierenMainprg Subrout Start Operate the ºR parameterº softkey MAINPRG. Subrout Start StartETX Start Data IN-OUT BTR Start Part program blockRefpoint · Unprotected transmission Circular buffer· Protected transmission NC in two languages Auto Matic Machining Starting a part programMachine control panel, and then the ºAUTOMATICº An active program is being processed in ºAUTOMATICº modeSet the operating mode selector switch on the external Machine control panel to this symbol810T Bild 13 von Druckerei einmontieren Explantion of the ºCURRENT BLOCKº display 810T Bild 42 von Druckerei einmontierenCurrent Block Operate the ºCURRENT BLOCKº softkeyInfluencing ºAUTOMATICº operation Display Skip block Influencing the programBild 810T/43 einmontieren Skip Block YES-NOOPT Stop YES-NO DRY YES-NOOverr YES-NO DEC-SBL YES-NO Decoding single Block type Single block09.91 DRF YES-NO Subsequently operate the ºDRF-HANDWHEEL-ENABLEº softkey810T Bild 44 von Druckerei einmontieren You extend the softkey menu called under ºPROGRAM CONTROLº810T Bild 46 von Druckerei einmontieren 3.2 ºOVERSTOREºOver Store Operating Sequences Influencing ºAUTOMATICº operation Auto Matic Block Search 3.3 ºBLOCK SEARCHº102 Foto Nr T/47 einmontierenNumber º ... º for the search destination, Operate the ºSTARTº softkeyRepos +X +Q ± Z +Z ± Q103 By NC Stop InterruptingAutomatic You are in the Automatic modeProgram sequencing 810T Bild 49 von Druckerei einmontieren105 File Remote operation functionsNEW Creating a new fileReading in a file ExtendFile Clear File Deleting a fileInput OPS 810T Bild 48 von Druckerei einmontierenDirectory of diskette Creating the program sequence listProgram sequencing =OPS Down Delete List109 Interrupt program sequencing 810T Bild 50 von Druckerei einmontierenRUN You operate the ªRUN OPSº softkeyContinuation OPS StartEdit Interruption Start OPSEnd Stop Edit Start OPS113 Types of data810T Bild 5 von Druckerei einmontieren 4 ºManual data input automaticº MDI Automatic modeMDI 115 115 Part Teach Program PL. Back 5 ºTEACH INºJOG 6 ºPLAYBACKºINC +X +Q ± Z +Z ± Q ± Part Teach Program PL.BACK Continuing Teach in / Playback after ResetSet the mode selector switch to the symbol for ºAUTOMATICº 810T Bild 54 von Druckerei einmontierenTeach PL.BACK ± Z ± Q 7 ºJOGº mode10, 100, 1000, 10000 increments 8 ºIncrementalº mode ºINC Feed 1 ... INC Feed 10 000º123 · ºModalº · º Jog operationº9 ºHANDWHEELº 810T Bild 53 von Druckerei einmontieren Enable of the handwheels connectedHandwheel 10 ªDRFº Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 810T Bild52 von Druckerei einmontieren 10 ºDRFºAuto Matic Program Control DRF offset with connected handwheels DRF YES noDRF Select the ºDRFº softkey function11 ºActual value settingº mode ºPRESETº 129 Clear PRE-OFF 12 ºRepositioningº mode ºREPOSº This display appears on the CRT PrerequisiteRed ºFeed holdº LED display is extinguished 132 133 Scratching Further Identifiers Diagnostics display on the CRTAlarm Line Monitoring Functions· Example of display representation type a Display representationORD 2 Spindle speed too high 116* ORD12 Contour Monitoring· Example of display representation type C 2155 * N 45 Option M19 errorValid for alarm numbers 2000 ... partly and 3000 ... partly PLC S value in BCD not allowedNC alarms Alarm numbers and groups/delete alarmsAlarm number Alarm group Alarm cleared by PLC Alarm DIAGNOSTICS/selection of further alarmsListing of the alarms/alarm description NC AlarmSinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 11.91 TEA6 TEA1TEA2 TEA511.90 Sinumerik 810T, GA3 BN 108 104136 112116 132172 156160 1682030 184196 20002035 20312032 20342042 20392040 20412056 20462047 20482062 20592060 20612067 20642065 2066Sinumerik 810T, GA3 BN 2075 20722073 20742087 20782081 20822160 21532154 21552191 21842189 2190227 2194225 2263002 2283000 30013005 30043006 3010 30073008 30093017 30123013 30163025 30203021 30243032 30283029 30303048 30423043 30463084 30813082 30834102 32014100 4101Operating data MaintenanceHandling Schematic of the back of the Sinumerik 810T Replacing the battery in the battery receptacleCRT display Cleaning Data Interfaces Setting data for description of the interfaces5011 Setting data functionSD no 5010SD no RTS Line PLC ProgRTS Line PD / PF SinumerikSinumerik WS Device connection dataOperating conditions Siemens Programmer PG 685/675/670/730/750Siemens Programmer PG 675/685 OFF OFF OFF Setting of the operating mode switchesSiemens page printer PT80 Siemens printer PT88B03 + B75 + Interfacing to the MachineOrdering data Options · possible Order Options which influence the operationPrecludes PLC memory expansion Comments Order Code OptionEPROM-UMS 09.91 Interfacing to the Machine Diag Nosis Sinumerik 810T machine data General machine dataSequence of operation Calling general machine data To call up the CRT display, proceed as followsNC MD Sinumerik 810T, GA3 BN Definition of area limits with general NC MC 14 to Cycle MD Cycle SDTo call the CRT display, proceed as follows 5013Machine data bits As displayed on the screenMachine Bits Sequence of operation calling machine data bitsPress the ªDIAGNOSISº softkey Definition of the initial setting of the G groupsNC MD Channel Data Active in individual blocks Basic setting on M or T version NC MD for the initial settings of the G groups Channel DataAxis-specific bits Setting data General SD bitsBit No 560 Significance of ºxº 0=Spindle 1 1=Spindle Spindle-specific setting dataList of abbreviations Mnemonics Meaning AppendixRAM Mnemonics MeaningSection List of terms used TermCycles Data in OUT DiagnosticsCopy CORR. Block Current Block Current ValuesFeed Emergency Stop EnableErase EXT StartOPS Move NC AlarmMachining Cycle MACH. Data Main Program Mainprg Start NC MDProgram Control PLC Alarm PLC/MD PLC Message PLC StatusReset Part Program Plane PlaybackTerm Section Tool Offset Subroutine StartTeach Thread Tool Tool DataSinumerik 810T with integrated machine control panel Sinumerik 810T operator interface LayoutSinumerik 810T with external machine control