Siemens 810T guide

General Notes

Operation

Operating Sequences

Monitoring Functions

Maintenance

Data Interfaces

Interfacing to the Machine

Appendix

1

2

3

4

5

6

7

8

Image 9

Siemens 810T manual

Contents

Sinumerik 810T Users Guide Edition User Documentation Basic Version Software Version Part 1 Operating January 1993 Edition Basic Version Software Version Operating and Programming Sinumerik Documentation Printing historyEdition Order No Remarks Operating PreliminaryProgramming · Part 1 Operating · Part 2 Programming Part 1 Operating / Section Technical comments Terms/Abbreviations Page Contents Traverse to reference point Tools Preliminary remarksPage Page General Notes ProductFoto Nr E 3834 mittig 11 einmontieren Siemens Sinumerik 810T with external machine control panel Sinumerik· · Operation CRT display with softkeys Screen edgeInputs from keyboard Softkey menu with 5 softkey functions ETC key for extension of the same menu Softkeys Display panel ªAlarmº displayªOut of positionº display Diagnosis NC-MD ªFeed holdº displayªProgram runningº display ªKey assignmentº Address / numerical keys Address for ºPosition informationº rotary axis Address for ºPosition informationº axisAddress for ºPosition informationº axis Z Address for ºPosition informationº auxiliary Axis Q +/ ± Delete input / operator message Editing and input keysDelete word / block Modify word Control keys Cursor left / right movement Cursor up/down movementCursor movement in a part program Paging up / down Channel changeover Function range of channels ·Channel Acknowledge alarm 810T Bild 1 von Druckerei einmontierenActual position in double height characters Diagnostics and start up Or when you want to display on the screenSearch for address / block no. / word / calling up data Description of the keys Reset Integrated machine control panelFoto-Nr T Einmontieren Single block Program stop / Program start NC stop / NC startSpindle stop / Spindle start Example for the use of ºSpindle stopº Feed hold/ Feed start +X +Q Continuous mode Jog mode± Z ± Q ± Direction keys / Jogging ± Z Continuous mode± Q Function of the direction keys Key for the selection of operating modes Extension of the operating mode menu is shownOperate Key Operate Key a second time Operate the ETC 2nd continuation of the operating mode menu is shownSpindle speed override decrease / increase Operate Key quickly For D-type sub-miniature connectors Socket connector for universal interfaceFeed or rapid traverse override decrease / increase To or from peripheral devices 09.91 Foto Nr E 3844 11 mittig einmontieren Explanation of the operating Emergency stop switch External machine control panelFoto Nr E 3840 mittig einmontieren Setting Actual Value PresetManual Data Input MDI Automatic Automatic Spindle speed override switch Single block switch 01.93 Switch for switching on the NC control Feed / rapid override switchBy operating this key, you switch the NC control on Key-operated switch for input inhibit / operation inhibit Examples of the use of ºSpindle stopº Examples of the use of ºFeed stopº Feed stop/Feed start Direction keys/traversing axes in ºJOGº mode ± in continuous mode ± in jog mode Continuous mode+X +Q ± Z ± Q ± ºrapid traverseº rate is defined in machine data 01.93 09.91 Switching off the control Switching on / off810T Bild 2 von Druckerei einmontieren Darkening the screen Operating modes overview Operating modes GeneralFollowing different operating modes are available · Automatic operation CRT display Automatic Bild 5 von Druckerei 810T810T Bild 6 von Druckerei einmontieren · Manual data input / Automatic CRT display MDI Automatic 810T Bild 7 von Druckerei einmontieren 810T Bild 8 von Druckerei einmontieren810T Bild 9 von Druckerei einmontieren Sinumerik 810T, GA3 BN By operating this key on the machine control panel Operate the ETC key Under the CRT display once Softkey Menu Feed Manual Data Input MDI-AUTOMATIC Examples 4 ºResetº with change of operating mode Etc Branching to operating functions within an operating mode Example 810T Bild 3 von Druckerei einmontieren 810T Bild 13 von Druckerei einmontierenMenu display from the NC program or from the PLC Selected Mode Operating mode menu trees · ºAUTOMATICº mode · ºJOGº mode· ºGUIDINGº operator prompting function Option 1 ºAUTOMATICº mode Block Search Program DIAG- Control Nosis Over Store OPS Sinumerik 810T, GA3 BN JOG Tool Setting Data Part Diag Offset IN-OUT Program Nosis 2 ºJOGº mode Over Autom Store System User Data Bits General Axial Spindle Mach Channel 4 ºMDI AUTOMATICº mode 5 ºREFPOINTº mode Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 6 ºINC 1 ... INC 10 000º mode Tool Offset Setting Data IN-OUT Part Diag Program NosisINC Feed 1 Hand Wheel Over Store Preset Store Clear PRE-OFF 7 ºPRESETº mode Tool Offset Setting Data Data IN-OUT Part Program Diag Sinumerik 810T, GA3 BN Repos Tool Setting Diag Over Offset Data Nosis ºREPOSº mode 9 ªGUIDINGº operator prompting function Block G Number Funct Line Circle ThreadSee Next Contour WORK- Cycle Feed Spindle Tool ªGUIDINGº operator prompting function Special ADD Program Block Funct END BA B Sinumerik 810T, GA3 BN You enter the simulation area and the workpiece dimensions You clear the Preset offsetGlossary of softkey functions You start data input via the universal interface Circle Data IN-OUT When ºYESº, the differential resolver function is activated Output of the end of block character end of text DRY RUN YES-NO All current NC alarms are displayed see Section Location number and tool number of worn tools is displayedNC machine data are displayed º Part PROGRAMº softkey leads to All current PLC alarms are displayed see SectionAll current PLC messages are displayed see Section DD PARALL. = Input of setting data for coordinate system rotation Simulation is interrupted and returned to the reset stateInput of setting data for scale modification Key leads to the following functions Special Block Store the Preset values entered axis-specifically ºPLAYBACKº mode you store the position traversed toYou activate the selected softkey function You stop the activated softkey function You input the tool number T... and the tool offset number D Select the G functions for thread cutting with this softkey ZO Autom Preliminary remarks Operating Sequences When you switch the control and machine on Preparation Switching onTraverse to reference point Sequence of operation Operating Sequences Traverse to reference point Tools Tool offset Input of tool offsetTool Offset P1 = P1=P1 = P1=7 P1=4 L2 Geometry Diameter/radius L1 Wear L2 Wear Diameter/radiusGeometry values of the available tool types Bild 810T/16 einmontieren L2 Basic Operating Sequences 3.1.4 Tool offset 09.91 Deleting/modifying an individual offset value Using the numerical keys you enter a new valueDelete Modification 11.90 Deleting all offset values in an offset number D Automatic tool offset Bild 810T/17 einmontierenJoginc Autom Tool Store Axis Input of tool data Integrated toolBild 810T/15 einmontieren Tool Data Bild 810T/58 einmontieren EnterDown Geom Data Tool Offset Geom Data Display of tool data List Tools Bild 810T/59 einmontierenNext Display Data ZFP XMR ZMW XFP ZMR Zero offset Settable zero offsets Any operating mode, operate the ºSETTING DATAº Softkey810T Bild 18 von Druckerei einmontieren Zero Offset X axis into the input line, using the numerical Now enter the value for the coarse offset ºG54º forInput key Bild 810T/19 einmontieren Programmable zero offset external zero offsetProgrammable zero offsets Precondition Bild 810T/20 einmontieren Press the ºSETTING DATAº softkey Any modeExternal zero offset EXT Automatic calculation of the zero offset Bild 810T/21 einmontierenINC Setting data ºR PARAMETERSº Sinumerik 810T, GA3 BN Transfer parameters Overview of the R parameters in each channel ChannelLocal parameters Scratchpad flags Global parameters Sinumerik 3/8 Channel-specific R parameters 0-699/ Central R parameters Operating Sequences 09.91 Sequence of operation for ºR PARAMETERº setting data Bild 810T/22 einmontierenPara Meter Standard Maximum Input ºSPINDLEº setting dataUnit Oriented spindle stop Bild 810T/23 einmontieren Sequence of operation for ºSPINDLEºsetting data ºAXIALº setting data Sequence of operation for ºAXIALº setting dataAxial 810T Bild 24von Druckerei einmontieren Bild 810T/25 einmontierenDRF Assignm ºANGLE of ROTATIONº setting data Sequence of operation for ºANGLE of ROTATIONº setting dataRotat Angle ºSCALE MODIFICATIONº setting data Sequence of operation for ºSCALE MODIFICATIONº setting dataScale Modif Bild 810T/57 einmontieren Flexible plane selectionPart PROG. Edit Plane G16 Plane Store Plane Store Plane Axis ªPRESETº and ªREFPOINTº modesFunction of the modes with ªaxis synchronizationº Axes of the two tool systems can only be moved separately Operating Sequences 09.91 Axis synchronization Behaviour of the transformation in the modes Transmit coordinate transformation ± ªAUTOMATIC activeº state ± ªAUTOMATIC passiveº state± ªJOGº state ± ªJOGº Automatic interrupted state ªREFPOINTº mode ªAUTOMATICº and ªMDI AUTOMATICº modeªREPOSº mode Transmit function in the various modes ªTEACH INº/ªPLAYBACKº mode ªPRESETº mode± Follow-up mode Special cases ± ªDRF/handwheelº active Display of the Transmit function Program input with the keyboard Program inputSequence Part Program Edit Bild 810T/11 einmontierenOperate the ºEDITº softkey Select Program Example Entering an individual block Guiding Program input with operator guiding Operating Sequences 11.90 Program Guiding Block Number Enter the desired program no. º%12º Func Tions G90G00 Block END Contour Call desired program using ºSELECT PROGRAMº Store them using the input keySelect the ºCONTOURº softkey Bild 810T/28 einmontieren Bild 810T/27 einmontieren Bild 810T/29 einmontierenLine Circle Delete Param Store Operating Sequences Or ºL...º number of the program Part Program EditYou wish to edit Program Select Insert word Modify word Delete word Insert block Delete block X.....LF Correction display ºCORRECTION BLOCKº Preset / JOG / Automatic / INC 1 .... INC 10 000 / RefpointPart Corr Program Block Value When the display is full Preset / JOG / AutomaticBild 810T/30einmontieren Partdirec Program Tory Protection of subroutines cycle lock Preset / JOG / AutomaticPart Direc SUB Program Tory Rout Lock Enable Cycle lock release ºENABLEº Bild 810T/31 einmontieren Copying a program ºCOPYºPart Program Program Handling Copy Preset / JOG / Automatic INC1... ICN10 000/ Refpoint Moving a program ºMOVEºPart Prog Program Handl Move Part Prog Program Handl Rename Renaming a program ºRENAMEº Sinumerik 810T, GA3 BN Part Prog Program Handl Delete Deleting a program ºDELETEºINC 1...INC 10 000 / Refpoint Deleting an individual program Part Prog Program Handl Reorganizing the program memory ºREORGºReorg Direc Tory 13.9 ºSelecting a programº Operator guidance macros OGM and back translation Store Input Display Example of a data block Back translation Change data as requiredExample of the result of a part program OGM Function Find Block using block number PreconditionFind Block Delete Block Part program 1234 14 ºSIMULATIONº Simulation ºAREA of the WORKPIECEºAny of the operating modes 810T Bild 32 von Druckerei einmontieren Select SIMULA- Program TionArea Piece If you press ªRESETº softkey, simulation is aborted ResetInfluencing simulation Simula Tion Start ªPROGRAM CONTROLº Bild 810T/33 einmontierenProgram Control Simula Tion ªBLOCK SEARCHº Bild 810T/34 einmontierenBlock Search Start Data input/data output Bild 810T/35 einmontieren Explanation of setting data structure Setting data bitsSetting Bits 5011 Bild 810T/36 einmontieren 810T Bild 37 von Druckerei einmontieren Data inputINC 1 .... INC 10 000 / Refpoint DATA-IN Start Data type Meaning Bild 810T/38 einmontieren Data outputData Data IN-OUT Output Any of the operation modes 810T Bild 39 von Druckerei einmontieren This input form appearsMainprg Subrout Start Operate the ºR parameterº softkey MAINPRG. Subrout Start Start ETX Start Part program block Data IN-OUT BTR StartRefpoint Circular buffer · Unprotected transmission· Protected transmission NC in two languages Auto Matic Machining Starting a part program Set the operating mode selector switch on the external An active program is being processed in ºAUTOMATICº modeMachine control panel to this symbol Machine control panel, and then the ºAUTOMATICº 810T Bild 13 von Druckerei einmontieren Current Block 810T Bild 42 von Druckerei einmontierenOperate the ºCURRENT BLOCKº softkey Explantion of the ºCURRENT BLOCKº display Influencing ºAUTOMATICº operation Bild 810T/43 einmontieren Influencing the programSkip Block YES-NO Display Skip block DRY YES-NO OPT Stop YES-NOOverr YES-NO DEC-SBL YES-NO Decoding single Block type Single block 09.91 810T Bild 44 von Druckerei einmontieren Subsequently operate the ºDRF-HANDWHEEL-ENABLEº softkeyYou extend the softkey menu called under ºPROGRAM CONTROLº DRF YES-NO 3.2 ºOVERSTOREº 810T Bild 46 von Druckerei einmontierenOver Store Operating Sequences Influencing ºAUTOMATICº operation Auto Matic Block Search 3.3 ºBLOCK SEARCHº Number º ... º for the search destination, Foto Nr T/47 einmontierenOperate the ºSTARTº softkey 102 +X +Q ± Z +Z ± Q Repos103 By NC Stop Interrupting Program sequencing You are in the Automatic mode810T Bild 49 von Druckerei einmontieren Automatic 105 NEW Remote operation functionsCreating a new file File File Clear File ExtendDeleting a file Reading in a file Directory of diskette 810T Bild 48 von Druckerei einmontierenCreating the program sequence list Input OPS Down Delete List Program sequencing =OPS109 RUN 810T Bild 50 von Druckerei einmontierenYou operate the ªRUN OPSº softkey Interrupt program sequencing Edit Interruption OPS StartStart OPS Continuation End Stop Edit Start OPS 113 Types of data 4 ºManual data input automaticº MDI Automatic mode 810T Bild 5 von Druckerei einmontierenMDI 115 115 Part Teach Program PL. Back 5 ºTEACH INº 6 ºPLAYBACKº JOGINC +X +Q ± Z +Z ± Q ± Set the mode selector switch to the symbol for ºAUTOMATICº Continuing Teach in / Playback after Reset810T Bild 54 von Druckerei einmontieren Part Teach Program PL.BACK Teach PL.BACK ± Z ± Q 7 ºJOGº mode 10, 100, 1000, 10000 increments 8 ºIncrementalº mode ºINC Feed 1 ... INC Feed 10 000º 123 · ºModalº · º Jog operationº 9 ºHANDWHEELº Enable of the handwheels connected 810T Bild 53 von Druckerei einmontierenHandwheel 10 ªDRFº Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 10 ºDRFº 810T Bild52 von Druckerei einmontierenAuto Matic Program Control DRF DRF YES noSelect the ºDRFº softkey function DRF offset with connected handwheels 11 ºActual value settingº mode ºPRESETº 129 Clear PRE-OFF 12 ºRepositioningº mode ºREPOSº Prerequisite This display appears on the CRTRed ºFeed holdº LED display is extinguished 132 133 Scratching Alarm Line Diagnostics display on the CRTMonitoring Functions Further Identifiers ORD 2 Spindle speed too high Display representation116* ORD12 Contour Monitoring · Example of display representation type a Valid for alarm numbers 2000 ... partly and 3000 ... partly 2155 * N 45 Option M19 errorPLC S value in BCD not allowed · Example of display representation type C Alarm numbers and groups/delete alarms NC alarmsAlarm number Alarm group Alarm cleared by Listing of the alarms/alarm description DIAGNOSTICS/selection of further alarmsNC Alarm PLC Alarm Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 11.91 TEA2 TEA1TEA5 TEA6 11.90 Sinumerik 810T, GA3 BN 108 104 116 112132 136 160 156168 172 196 1842000 2030 2032 20312034 2035 2040 20392041 2042 2047 20462048 2056 2060 20592061 2062 2065 20642066 2067 Sinumerik 810T, GA3 BN 2073 20722074 2075 2081 20782082 2087 2154 21532155 2160 2189 21842190 2191 225 2194226 227 3000 2283001 3002 3004 30053006 3008 30073009 3010 3013 30123016 3017 3021 30203024 3025 3029 30283030 3032 3043 30423046 3048 3082 30813083 3084 4100 32014101 4102 Maintenance Operating dataHandling Schematic of the back of the Sinumerik 810T Replacing the battery in the battery receptacle CRT display Cleaning Data Interfaces Setting data for description of the interfaces SD no Setting data function5010 5011 SD no RTS Line PLC Prog RTS Line PD / PF Sinumerik Sinumerik WS Device connection data Siemens Programmer PG 685/675/670/730/750 Operating conditionsSiemens Programmer PG 675/685 Siemens page printer PT80 Setting of the operating mode switchesSiemens printer PT88 OFF OFF OFF Ordering data Options Interfacing to the Machine· possible Order Options which influence the operation B03 + B75 + Precludes PLC memory expansion Order Code Option CommentsEPROM-UMS 09.91 Interfacing to the Machine Sequence of operation Calling general machine data Sinumerik 810T machine data General machine dataTo call up the CRT display, proceed as follows Diag Nosis NC MD Sinumerik 810T, GA3 BN Definition of area limits with general NC MC 14 to Cycle MD Cycle SD Machine data bits 5013As displayed on the screen To call the CRT display, proceed as follows Machine Bits Sequence of operation calling machine data bits Definition of the initial setting of the G groups Press the ªDIAGNOSISº softkeyNC MD Channel Data Active in individual blocks Basic setting on M or T version NC MD for the initial settings of the G groups Channel Data Setting data General SD bits Axis-specific bitsBit No 560 Significance of ºxº 0=Spindle 1 1=Spindle Spindle-specific setting data List of abbreviations Mnemonics Meaning Appendix RAM Mnemonics Meaning Section List of terms used Term Copy CORR. Block DiagnosticsCurrent Block Current Values Cycles Data in OUT Erase Emergency Stop EnableEXT Start Feed Machining Cycle MACH. Data Main Program Mainprg Start Move NC AlarmNC MD OPS Reset PLC Alarm PLC/MD PLC Message PLC StatusPart Program Plane Playback Program Control Term Section Teach Thread Tool Subroutine StartTool Data Tool Offset Sinumerik 810T with integrated machine control panel Sinumerik 810T operator interface Layout Sinumerik 810T with external machine control