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Siemens 810T manual

Models: 810T

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General Notes

Operation

Operating Sequences

Monitoring Functions

Maintenance

Data Interfaces

Interfacing to the Machine

Appendix

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Siemens 810T manual

Contents

Sinumerik 810T Users Guide Edition User Documentation Basic Version Software Version Part 1 Operating January 1993 Edition Basic Version Software Version Operating and ProgrammingSinumerik Documentation Printing historyEdition Order No Remarks Operating PreliminaryProgramming · Part 1 Operating · Part 2 ProgrammingPart 1 Operating / Section Technical commentsTerms/Abbreviations Page Contents Traverse to reference point Tools Preliminary remarksPage Page General Notes ProductFoto Nr E 3834 mittig 11 einmontieren Siemens Sinumerik 810T with external machine control panel Sinumerik· · Operation CRT display with softkeys Screen edgeInputs from keyboard Softkey menu with 5 softkey functions ETC key for extension of the same menu SoftkeysDisplay panel ªAlarmº displayªOut of positionº display DiagnosisNC-MD ªFeed holdº displayªProgram runningº display ªKey assignmentº Address / numerical keys Address for ºPosition informationº rotary axis Address for ºPosition informationº axisAddress for ºPosition informationº axis Z Address for ºPosition informationº auxiliary Axis Q+/ ± Delete input / operator message Editing and input keysDelete word / block Modify wordControl keys Cursor left / right movement Cursor up/down movementCursor movement in a part program Paging up / down Channel changeover Function range of channels ·Channel Acknowledge alarm 810T Bild 1 von Druckerei einmontierenActual position in double height characters Diagnostics and start up Or when you want to display on the screenSearch for address / block no. / word / calling up data Description of the keys Reset Integrated machine control panelFoto-Nr T Einmontieren Single block Program stop / Program start NC stop / NC startSpindle stop / Spindle start Example for the use of ºSpindle stopº Feed hold/ Feed start+X +Q Continuous mode Jog mode± Z ± Q ± Direction keys / Jogging± Z Continuous mode± Q Function of the direction keysKey for the selection of operating modes Extension of the operating mode menu is shownOperate Key Operate Key a second timeOperate the ETC 2nd continuation of the operating mode menu is shownSpindle speed override decrease / increase Operate Key quicklyFor D-type sub-miniature connectors Socket connector for universal interfaceFeed or rapid traverse override decrease / increase To or from peripheral devices09.91 Foto Nr E 3844 11 mittig einmontieren Explanation of the operating Emergency stop switch External machine control panelFoto Nr E 3840 mittig einmontieren Setting Actual Value PresetManual Data Input MDI Automatic AutomaticSpindle speed override switch Single block switch01.93 Switch for switching on the NC control Feed / rapid override switchBy operating this key, you switch the NC control on Key-operated switch for input inhibit / operation inhibitExamples of the use of ºSpindle stopº Examples of the use of ºFeed stopº Feed stop/Feed startDirection keys/traversing axes in ºJOGº mode ± in continuous mode ± in jog mode Continuous mode+X +Q ± Z ± Q ± ºrapid traverseº rate is defined in machine data 01.93 09.91 Switching off the control Switching on / off810T Bild 2 von Druckerei einmontieren Darkening the screenOperating modes overview Operating modes GeneralFollowing different operating modes are available · Automatic operation CRT display AutomaticBild 5 von Druckerei 810T810T Bild 6 von Druckerei einmontieren · Manual data input / Automatic CRT display MDI Automatic810T Bild 7 von Druckerei einmontieren 810T Bild 8 von Druckerei einmontieren810T Bild 9 von Druckerei einmontieren Sinumerik 810T, GA3 BN By operating this key on the machine control panel Operate the ETC key Under the CRT display once Softkey MenuFeed Manual Data Input MDI-AUTOMATICExamples 4 ºResetº with change of operating modeEtc Branching to operating functions within an operating modeExample 810T Bild 3 von Druckerei einmontieren 810T Bild 13 von Druckerei einmontierenMenu display from the NC program or from the PLC Selected Mode Operating mode menu trees · ºAUTOMATICº mode · ºJOGº mode· ºGUIDINGº operator prompting function Option 1 ºAUTOMATICº modeBlock Search Program DIAG- Control Nosis Over Store OPS Sinumerik 810T, GA3 BN JOG Tool Setting Data Part Diag Offset IN-OUT Program Nosis 2 ºJOGº modeOver Autom Store System User Data Bits General Axial Spindle Mach Channel 4 ºMDI AUTOMATICº mode 5 ºREFPOINTº mode Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 6 ºINC 1 ... INC 10 000º mode Tool Offset Setting Data IN-OUT Part Diag Program NosisINC Feed 1 Hand Wheel Over Store Preset Store Clear PRE-OFF 7 ºPRESETº modeTool Offset Setting Data Data IN-OUT Part Program Diag Sinumerik 810T, GA3 BN Repos Tool Setting Diag Over Offset Data Nosis ºREPOSº mode9 ªGUIDINGº operator prompting function Block G Number Funct Line Circle ThreadSee Next Contour WORK- Cycle Feed Spindle Tool ªGUIDINGº operator prompting functionSpecial ADD Program Block Funct END BA BSinumerik 810T, GA3 BN You enter the simulation area and the workpiece dimensions You clear the Preset offsetGlossary of softkey functions You start data input via the universal interface CircleData IN-OUT When ºYESº, the differential resolver function is activatedOutput of the end of block character end of text DRY RUN YES-NOAll current NC alarms are displayed see Section Location number and tool number of worn tools is displayedNC machine data are displayed º Part PROGRAMº softkey leads to All current PLC alarms are displayed see SectionAll current PLC messages are displayed see Section DD PARALL. =Input of setting data for coordinate system rotation Simulation is interrupted and returned to the reset stateInput of setting data for scale modification Key leads to the following functionsSpecial Block Store the Preset values entered axis-specifically ºPLAYBACKº mode you store the position traversed toYou activate the selected softkey function You stop the activated softkey functionYou input the tool number T... and the tool offset number D Select the G functions for thread cutting with this softkeyZO Autom Preliminary remarks Operating SequencesWhen you switch the control and machine on Preparation Switching onTraverse to reference point Sequence of operationOperating Sequences Traverse to reference point Tools Tool offset Input of tool offsetTool Offset P1 = P1=P1 = P1=7 P1=4 L2 Geometry Diameter/radius L1 Wear L2 Wear Diameter/radiusGeometry values of the available tool types Bild 810T/16 einmontieren L2 BasicOperating Sequences 3.1.4 Tool offset 09.91 Deleting/modifying an individual offset value Using the numerical keys you enter a new valueDelete Modification11.90 Deleting all offset values in an offset number D Automatic tool offset Bild 810T/17 einmontierenJoginc Autom Tool Store Axis Input of tool data Integrated toolBild 810T/15 einmontieren Tool DataBild 810T/58 einmontieren EnterDown Geom Data Tool Offset Geom Data Display of tool dataList Tools Bild 810T/59 einmontierenNext Display DataZFP XMR ZMW XFP ZMR Zero offsetSettable zero offsets Any operating mode, operate the ºSETTING DATAº Softkey810T Bild 18 von Druckerei einmontieren Zero OffsetX axis into the input line, using the numerical Now enter the value for the coarse offset ºG54º forInput key Bild 810T/19 einmontieren Programmable zero offset external zero offsetProgrammable zero offsets PreconditionBild 810T/20 einmontieren Press the ºSETTING DATAº softkey Any modeExternal zero offset EXTAutomatic calculation of the zero offset Bild 810T/21 einmontierenINC Setting data ºR PARAMETERSº Sinumerik 810T, GA3 BN Transfer parameters Overview of the R parameters in each channel ChannelLocal parameters Scratchpad flags Global parametersSinumerik 3/8 Channel-specific R parameters 0-699/ Central R parametersOperating Sequences 09.91 Sequence of operation for ºR PARAMETERº setting data Bild 810T/22 einmontierenPara Meter Standard Maximum Input ºSPINDLEº setting dataUnit Oriented spindle stopBild 810T/23 einmontieren Sequence of operation for ºSPINDLEºsetting dataºAXIALº setting data Sequence of operation for ºAXIALº setting dataAxial 810T Bild 24von Druckerei einmontieren Bild 810T/25 einmontierenDRF Assignm ºANGLE of ROTATIONº setting data Sequence of operation for ºANGLE of ROTATIONº setting dataRotat Angle ºSCALE MODIFICATIONº setting data Sequence of operation for ºSCALE MODIFICATIONº setting dataScale Modif Bild 810T/57 einmontieren Flexible plane selectionPart PROG. Edit PlaneG16 Plane Store Plane Store PlaneAxis ªPRESETº and ªREFPOINTº modesFunction of the modes with ªaxis synchronizationº Axes of the two tool systems can only be moved separatelyOperating Sequences 09.91 Axis synchronization Behaviour of the transformation in the modes Transmit coordinate transformation± ªAUTOMATIC activeº state ± ªAUTOMATIC passiveº state± ªJOGº state ± ªJOGº Automatic interrupted stateªREFPOINTº mode ªAUTOMATICº and ªMDI AUTOMATICº modeªREPOSº mode Transmit function in the various modesªTEACH INº/ªPLAYBACKº mode ªPRESETº mode± Follow-up mode Special cases ± ªDRF/handwheelº activeDisplay of the Transmit function Program input with the keyboard Program inputSequence Part ProgramEdit Bild 810T/11 einmontierenOperate the ºEDITº softkey Select ProgramExample Entering an individual block Guiding Program input with operator guidingOperating Sequences 11.90 Program Guiding Block Number Enter the desired program no. º%12ºFunc Tions G90G00 Block END Contour Call desired program using ºSELECT PROGRAMº Store them using the input keySelect the ºCONTOURº softkey Bild 810T/28 einmontieren Bild 810T/27 einmontieren Bild 810T/29 einmontierenLine Circle Delete Param Store Operating Sequences Or ºL...º number of the program Part Program EditYou wish to edit Program SelectInsert word Modify word Delete word Insert block Delete block X.....LFCorrection display ºCORRECTION BLOCKº Preset / JOG / Automatic / INC 1 .... INC 10 000 / RefpointPart Corr Program Block ValueWhen the display is full Preset / JOG / AutomaticBild 810T/30einmontieren Partdirec Program ToryProtection of subroutines cycle lock Preset / JOG / AutomaticPart Direc SUB Program Tory Rout LockEnable Cycle lock release ºENABLEºBild 810T/31 einmontieren Copying a program ºCOPYºPart Program Program Handling CopyPreset / JOG / Automatic INC1... ICN10 000/ Refpoint Moving a program ºMOVEºPart Prog Program Handl Move Part Prog Program Handl Rename Renaming a program ºRENAMEºSinumerik 810T, GA3 BN Part Prog Program Handl Delete Deleting a program ºDELETEºINC 1...INC 10 000 / Refpoint Deleting an individual programPart Prog Program Handl Reorganizing the program memory ºREORGºReorg Direc Tory13.9 ºSelecting a programº Operator guidance macros OGM and back translation Store Input Display Example of a data blockBack translation Change data as requiredExample of the result of a part program OGM Function Find Block using block number PreconditionFind Block Delete BlockPart program 1234 14 ºSIMULATIONº Simulation ºAREA of the WORKPIECEºAny of the operating modes 810T Bild 32 von Druckerei einmontieren Select SIMULA- Program TionArea Piece If you press ªRESETº softkey, simulation is aborted ResetInfluencing simulation Simula Tion StartªPROGRAM CONTROLº Bild 810T/33 einmontierenProgram Control Simula TionªBLOCK SEARCHº Bild 810T/34 einmontierenBlock Search StartData input/data output Bild 810T/35 einmontierenExplanation of setting data structure Setting data bitsSetting Bits 5011Bild 810T/36 einmontieren 810T Bild 37 von Druckerei einmontieren Data inputINC 1 .... INC 10 000 / Refpoint DATA-IN StartData type Meaning Bild 810T/38 einmontieren Data outputData Data IN-OUT Output Any of the operation modes810T Bild 39 von Druckerei einmontieren This input form appearsMainprg Subrout Start Operate the ºR parameterº softkey MAINPRG. Subrout Start StartETX Start Part program block Data IN-OUT BTR StartRefpoint Circular buffer · Unprotected transmission· Protected transmission NC in two languages Auto Matic Machining Starting a part programSet the operating mode selector switch on the external An active program is being processed in ºAUTOMATICº modeMachine control panel to this symbol Machine control panel, and then the ºAUTOMATICº810T Bild 13 von Druckerei einmontieren Current Block 810T Bild 42 von Druckerei einmontierenOperate the ºCURRENT BLOCKº softkey Explantion of the ºCURRENT BLOCKº displayInfluencing ºAUTOMATICº operation Bild 810T/43 einmontieren Influencing the programSkip Block YES-NO Display Skip blockDRY YES-NO OPT Stop YES-NOOverr YES-NO DEC-SBL YES-NO Decoding single Block type Single block09.91 810T Bild 44 von Druckerei einmontieren Subsequently operate the ºDRF-HANDWHEEL-ENABLEº softkeyYou extend the softkey menu called under ºPROGRAM CONTROLº DRF YES-NO3.2 ºOVERSTOREº 810T Bild 46 von Druckerei einmontierenOver Store Operating Sequences Influencing ºAUTOMATICº operation Auto Matic Block Search 3.3 ºBLOCK SEARCHºNumber º ... º for the search destination, Foto Nr T/47 einmontierenOperate the ºSTARTº softkey 102+X +Q ± Z +Z ± Q Repos103 By NC Stop InterruptingProgram sequencing You are in the Automatic mode810T Bild 49 von Druckerei einmontieren Automatic105 NEW Remote operation functionsCreating a new file FileFile Clear File ExtendDeleting a file Reading in a fileDirectory of diskette 810T Bild 48 von Druckerei einmontierenCreating the program sequence list Input OPSDown Delete List Program sequencing =OPS109 RUN 810T Bild 50 von Druckerei einmontierenYou operate the ªRUN OPSº softkey Interrupt program sequencingEdit Interruption OPS StartStart OPS ContinuationEnd Stop Edit Start OPS113 Types of data4 ºManual data input automaticº MDI Automatic mode 810T Bild 5 von Druckerei einmontierenMDI 115 115 Part Teach Program PL. Back 5 ºTEACH INº6 ºPLAYBACKº JOGINC +X +Q ± Z +Z ± Q ± Set the mode selector switch to the symbol for ºAUTOMATICº Continuing Teach in / Playback after Reset810T Bild 54 von Druckerei einmontieren Part Teach Program PL.BACKTeach PL.BACK ± Z ± Q 7 ºJOGº mode10, 100, 1000, 10000 increments 8 ºIncrementalº mode ºINC Feed 1 ... INC Feed 10 000º123 · ºModalº · º Jog operationº9 ºHANDWHEELº Enable of the handwheels connected 810T Bild 53 von Druckerei einmontierenHandwheel 10 ªDRFº Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 10 ºDRFº 810T Bild52 von Druckerei einmontierenAuto Matic Program Control DRF DRF YES noSelect the ºDRFº softkey function DRF offset with connected handwheels11 ºActual value settingº mode ºPRESETº 129 Clear PRE-OFF 12 ºRepositioningº mode ºREPOSº Prerequisite This display appears on the CRTRed ºFeed holdº LED display is extinguished 132 133 Scratching Alarm Line Diagnostics display on the CRTMonitoring Functions Further IdentifiersORD 2 Spindle speed too high Display representation116* ORD12 Contour Monitoring · Example of display representation type aValid for alarm numbers 2000 ... partly and 3000 ... partly 2155 * N 45 Option M19 errorPLC S value in BCD not allowed · Example of display representation type CAlarm numbers and groups/delete alarms NC alarmsAlarm number Alarm group Alarm cleared by Listing of the alarms/alarm description DIAGNOSTICS/selection of further alarmsNC Alarm PLC AlarmSinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 11.91 TEA2 TEA1TEA5 TEA611.90 Sinumerik 810T, GA3 BN 108 104116 112132 136160 156168 172196 1842000 20302032 20312034 20352040 20392041 20422047 20462048 20562060 20592061 20622065 20642066 2067Sinumerik 810T, GA3 BN 2073 20722074 20752081 20782082 20872154 21532155 21602189 21842190 2191225 2194226 2273000 2283001 30023004 30053006 3008 30073009 30103013 30123016 30173021 30203024 30253029 30283030 30323043 30423046 30483082 30813083 30844100 32014101 4102Maintenance Operating dataHandling Schematic of the back of the Sinumerik 810T Replacing the battery in the battery receptacleCRT display Cleaning Data Interfaces Setting data for description of the interfacesSD no Setting data function5010 5011SD no RTS Line PLC ProgRTS Line PD / PF SinumerikSinumerik WS Device connection dataSiemens Programmer PG 685/675/670/730/750 Operating conditionsSiemens Programmer PG 675/685 Siemens page printer PT80 Setting of the operating mode switchesSiemens printer PT88 OFF OFF OFFOrdering data Options Interfacing to the Machine· possible Order Options which influence the operation B03 + B75 +Precludes PLC memory expansion Order Code Option CommentsEPROM-UMS 09.91 Interfacing to the Machine Sequence of operation Calling general machine data Sinumerik 810T machine data General machine dataTo call up the CRT display, proceed as follows Diag NosisNC MD Sinumerik 810T, GA3 BN Definition of area limits with general NC MC 14 to Cycle MD Cycle SDMachine data bits 5013As displayed on the screen To call the CRT display, proceed as followsMachine Bits Sequence of operation calling machine data bitsDefinition of the initial setting of the G groups Press the ªDIAGNOSISº softkeyNC MD Channel Data Active in individual blocks Basic setting on M or T version NC MD for the initial settings of the G groups Channel DataSetting data General SD bits Axis-specific bitsBit No 560 Significance of ºxº 0=Spindle 1 1=Spindle Spindle-specific setting dataList of abbreviations Mnemonics Meaning AppendixRAM Mnemonics MeaningSection List of terms used TermCopy CORR. Block DiagnosticsCurrent Block Current Values Cycles Data in OUTErase Emergency Stop EnableEXT Start FeedMachining Cycle MACH. Data Main Program Mainprg Start Move NC AlarmNC MD OPSReset PLC Alarm PLC/MD PLC Message PLC StatusPart Program Plane Playback Program ControlTerm Section Teach Thread Tool Subroutine StartTool Data Tool OffsetSinumerik 810T with integrated machine control panel Sinumerik 810T operator interface LayoutSinumerik 810T with external machine control