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Siemens 810T manual Basic Version Software Version Operating and Programming, January 1993 Edition

Models: 810T

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SINUMERIK 810T

Basic Version 3,

Software Version 3

Operating and Programming

User©s Guide

User Documentation

Valid for:
Control	Software Version
SINUMERIK 810T GA3	3 and higher

January 1993 Edition

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Siemens 810T manual Basic Version Software Version Operating and Programming, January 1993 Edition

Contents

Sinumerik 810T Users Guide Edition User Documentation Basic Version Software Version Part 1 Operating Basic Version Software Version Operating and Programming January 1993 EditionPrinting history Sinumerik DocumentationEdition Order No Remarks Preliminary OperatingProgramming · Part 1 Operating · Part 2 ProgrammingTechnical comments Part 1 Operating / SectionTerms/Abbreviations Page Contents Preliminary remarks Traverse to reference point ToolsPage Page Product General NotesFoto Nr E 3834 mittig 11 einmontieren Siemens Sinumerik Sinumerik 810T with external machine control panel· · Operation Screen edge CRT display with softkeysInputs from keyboard Softkey menu with 5 softkey functions Softkeys ETC key for extension of the same menuªAlarmº display Display panelªOut of positionº display DiagnosisªFeed holdº display NC-MDªProgram runningº display ªKey assignmentº Address / numerical keys Address for ºPosition informationº axis Address for ºPosition informationº rotary axisAddress for ºPosition informationº axis Z Address for ºPosition informationº auxiliary Axis Q+/ ± Editing and input keys Delete input / operator messageDelete word / block Modify wordCursor left / right movement Cursor up/down movement Control keysCursor movement in a part program Paging up / down Function range of channels · Channel changeoverChannel 810T Bild 1 von Druckerei einmontieren Acknowledge alarmActual position in double height characters Or when you want to display on the screen Diagnostics and start upSearch for address / block no. / word / calling up data Integrated machine control panel Description of the keys ResetFoto-Nr T Einmontieren Program stop / Program start NC stop / NC start Single blockSpindle stop / Spindle start Feed hold/ Feed start Example for the use of ºSpindle stopºContinuous mode Jog mode +X +Q± Z ± Q ± Direction keys / JoggingContinuous mode ± Z± Q Function of the direction keysExtension of the operating mode menu is shown Key for the selection of operating modesOperate Key Operate Key a second time2nd continuation of the operating mode menu is shown Operate the ETCSpindle speed override decrease / increase Operate Key quicklySocket connector for universal interface For D-type sub-miniature connectorsFeed or rapid traverse override decrease / increase To or from peripheral devices09.91 Foto Nr E 3844 11 mittig einmontieren External machine control panel Explanation of the operating Emergency stop switchFoto Nr E 3840 mittig einmontieren Actual Value Preset SettingManual Data Input MDI Automatic AutomaticSingle block switch Spindle speed override switch01.93 Feed / rapid override switch Switch for switching on the NC controlBy operating this key, you switch the NC control on Key-operated switch for input inhibit / operation inhibitExamples of the use of ºSpindle stopº Feed stop/Feed start Examples of the use of ºFeed stopº± in continuous mode ± in jog mode Continuous mode Direction keys/traversing axes in ºJOGº mode+X +Q ± Z ± Q ± ºrapid traverseº rate is defined in machine data 01.93 09.91 Switching on / off Switching off the control810T Bild 2 von Druckerei einmontieren Darkening the screenOperating modes General Operating modes overviewFollowing different operating modes are available · Automatic operation CRT display Automatic810T Bild 5 von Druckerei810T Bild 6 von Druckerei einmontieren · Manual data input / Automatic CRT display MDI Automatic810T Bild 8 von Druckerei einmontieren 810T Bild 7 von Druckerei einmontieren810T Bild 9 von Druckerei einmontieren Sinumerik 810T, GA3 BN By operating this key on the machine control panel Operate the ETC key Under the CRT display once Menu SoftkeyManual Data Input MDI-AUTOMATIC Feed4 ºResetº with change of operating mode ExamplesBranching to operating functions within an operating mode EtcExample 810T Bild 13 von Druckerei einmontieren 810T Bild 3 von Druckerei einmontierenMenu display from the NC program or from the PLC Selected Mode · ºAUTOMATICº mode · ºJOGº mode Operating mode menu trees· ºGUIDINGº operator prompting function 1 ºAUTOMATICº mode OptionBlock Search Program DIAG- Control Nosis Over Store OPS Sinumerik 810T, GA3 BN 2 ºJOGº mode JOG Tool Setting Data Part Diag Offset IN-OUT Program NosisOver Autom Store System User Data Bits General Axial Spindle Mach Channel 4 ºMDI AUTOMATICº mode 5 ºREFPOINTº mode Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN Tool Offset Setting Data IN-OUT Part Diag Program Nosis 6 ºINC 1 ... INC 10 000º modeINC Feed 1 Hand Wheel Over Store 7 ºPRESETº mode Preset Store Clear PRE-OFFTool Offset Setting Data Data IN-OUT Part Program Diag Sinumerik 810T, GA3 BN ºREPOSº mode Repos Tool Setting Diag Over Offset Data NosisBlock G Number Funct Line Circle Thread 9 ªGUIDINGº operator prompting functionSee Next ªGUIDINGº operator prompting function Contour WORK- Cycle Feed Spindle ToolBA B Special ADD Program Block Funct ENDSinumerik 810T, GA3 BN You clear the Preset offset You enter the simulation area and the workpiece dimensionsGlossary of softkey functions Circle You start data input via the universal interfaceWhen ºYESº, the differential resolver function is activated Data IN-OUTDRY RUN YES-NO Output of the end of block character end of textLocation number and tool number of worn tools is displayed All current NC alarms are displayed see SectionNC machine data are displayed All current PLC alarms are displayed see Section º Part PROGRAMº softkey leads toAll current PLC messages are displayed see Section DD PARALL. =Simulation is interrupted and returned to the reset state Input of setting data for coordinate system rotationInput of setting data for scale modification Key leads to the following functionsSpecial Block ºPLAYBACKº mode you store the position traversed to Store the Preset values entered axis-specificallyYou activate the selected softkey function You stop the activated softkey functionSelect the G functions for thread cutting with this softkey You input the tool number T... and the tool offset number DZO Autom Operating Sequences Preliminary remarksPreparation Switching on When you switch the control and machine onTraverse to reference point Sequence of operationOperating Sequences Traverse to reference point Tool offset Input of tool offset ToolsTool Offset P1= P1 =P1 = P1=7 P1=4 L1 Wear L2 Wear Diameter/radius L2 Geometry Diameter/radiusGeometry values of the available tool types L2 Basic Bild 810T/16 einmontierenOperating Sequences 3.1.4 Tool offset 09.91 Using the numerical keys you enter a new value Deleting/modifying an individual offset valueDelete Modification11.90 Deleting all offset values in an offset number D Bild 810T/17 einmontieren Automatic tool offsetJoginc Autom Tool Store Axis Integrated tool Input of tool dataBild 810T/15 einmontieren Tool DataEnter Bild 810T/58 einmontierenDown Geom Data Display of tool data Tool Offset Geom DataBild 810T/59 einmontieren List ToolsNext Display DataZero offset ZFP XMR ZMW XFP ZMRAny operating mode, operate the ºSETTING DATAº Softkey Settable zero offsets810T Bild 18 von Druckerei einmontieren Zero OffsetNow enter the value for the coarse offset ºG54º for X axis into the input line, using the numericalInput key Programmable zero offset external zero offset Bild 810T/19 einmontierenProgrammable zero offsets PreconditionPress the ºSETTING DATAº softkey Any mode Bild 810T/20 einmontierenExternal zero offset EXTBild 810T/21 einmontieren Automatic calculation of the zero offsetINC Setting data ºR PARAMETERSº Sinumerik 810T, GA3 BN Overview of the R parameters in each channel Channel Transfer parametersLocal parameters Scratchpad flags Global parametersChannel-specific R parameters 0-699/ Central R parameters Sinumerik 3/8Operating Sequences 09.91 Bild 810T/22 einmontieren Sequence of operation for ºR PARAMETERº setting dataPara Meter ºSPINDLEº setting data Standard Maximum InputUnit Oriented spindle stopSequence of operation for ºSPINDLEºsetting data Bild 810T/23 einmontierenSequence of operation for ºAXIALº setting data ºAXIALº setting dataAxial Bild 810T/25 einmontieren 810T Bild 24von Druckerei einmontierenDRF Assignm Sequence of operation for ºANGLE of ROTATIONº setting data ºANGLE of ROTATIONº setting dataRotat Angle Sequence of operation for ºSCALE MODIFICATIONº setting data ºSCALE MODIFICATIONº setting dataScale Modif Flexible plane selection Bild 810T/57 einmontierenPart PROG. Edit PlaneStore Plane G16 Plane Store PlaneªPRESETº and ªREFPOINTº modes AxisFunction of the modes with ªaxis synchronizationº Axes of the two tool systems can only be moved separatelyOperating Sequences 09.91 Axis synchronization Transmit coordinate transformation Behaviour of the transformation in the modes± ªAUTOMATIC passiveº state ± ªAUTOMATIC activeº state± ªJOGº state ± ªJOGº Automatic interrupted stateªAUTOMATICº and ªMDI AUTOMATICº mode ªREFPOINTº modeªREPOSº mode Transmit function in the various modesªPRESETº mode ªTEACH INº/ªPLAYBACKº mode± Follow-up mode Special cases ± ªDRF/handwheelº activeDisplay of the Transmit function Program input Program input with the keyboardSequence Part ProgramBild 810T/11 einmontieren EditOperate the ºEDITº softkey Select ProgramExample Entering an individual block Program input with operator guiding GuidingOperating Sequences 11.90 Program Enter the desired program no. º%12º Guiding Block NumberG90 Func TionsG00 Block END Contour Store them using the input key Call desired program using ºSELECT PROGRAMºSelect the ºCONTOURº softkey Bild 810T/29 einmontieren Bild 810T/28 einmontieren Bild 810T/27 einmontierenLine Circle Delete Param Store Operating Sequences Part Program Edit Or ºL...º number of the programYou wish to edit Program SelectInsert word Modify word Delete word Insert block X.....LF Delete blockPreset / JOG / Automatic / INC 1 .... INC 10 000 / Refpoint Correction display ºCORRECTION BLOCKºPart Corr Program Block ValuePreset / JOG / Automatic When the display is fullBild 810T/30einmontieren Partdirec Program ToryPreset / JOG / Automatic Protection of subroutines cycle lockPart Direc SUB Program Tory Rout LockCycle lock release ºENABLEº EnableCopying a program ºCOPYº Bild 810T/31 einmontierenPart Program Program Handling CopyMoving a program ºMOVEº Preset / JOG / Automatic INC1... ICN10 000/ RefpointPart Prog Program Handl Move Renaming a program ºRENAMEº Part Prog Program Handl RenameSinumerik 810T, GA3 BN Deleting a program ºDELETEº Part Prog Program Handl DeleteINC 1...INC 10 000 / Refpoint Deleting an individual programReorganizing the program memory ºREORGº Part Prog Program HandlReorg Direc Tory13.9 ºSelecting a programº Operator guidance macros OGM and back translation Example of a data block Store Input DisplayChange data as required Back translationExample of the result of a part program Function Find Block using block number Precondition OGMFind Block Delete BlockPart program 1234 Simulation ºAREA of the WORKPIECEº 14 ºSIMULATIONºAny of the operating modes Select SIMULA- Program Tion 810T Bild 32 von Druckerei einmontierenArea Piece Reset If you press ªRESETº softkey, simulation is abortedInfluencing simulation Simula Tion StartBild 810T/33 einmontieren ªPROGRAM CONTROLºProgram Control Simula TionBild 810T/34 einmontieren ªBLOCK SEARCHºBlock Search StartBild 810T/35 einmontieren Data input/data outputSetting data bits Explanation of setting data structureSetting Bits 5011Bild 810T/36 einmontieren Data input 810T Bild 37 von Druckerei einmontierenINC 1 .... INC 10 000 / Refpoint DATA-IN StartData type Meaning Data output Bild 810T/38 einmontierenData Data IN-OUT Output Any of the operation modesThis input form appears 810T Bild 39 von Druckerei einmontierenMainprg Subrout Start MAINPRG. Subrout Start Start Operate the ºR parameterº softkeyETX Start Data IN-OUT BTR Start Part program blockRefpoint · Unprotected transmission Circular buffer· Protected transmission NC in two languages Machining Starting a part program Auto MaticAn active program is being processed in ºAUTOMATICº mode Set the operating mode selector switch on the externalMachine control panel to this symbol Machine control panel, and then the ºAUTOMATICº810T Bild 13 von Druckerei einmontieren 810T Bild 42 von Druckerei einmontieren Current BlockOperate the ºCURRENT BLOCKº softkey Explantion of the ºCURRENT BLOCKº displayInfluencing ºAUTOMATICº operation Influencing the program Bild 810T/43 einmontierenSkip Block YES-NO Display Skip blockOPT Stop YES-NO DRY YES-NOOverr YES-NO DEC-SBL YES-NO Block type Single block Decoding single09.91 Subsequently operate the ºDRF-HANDWHEEL-ENABLEº softkey 810T Bild 44 von Druckerei einmontierenYou extend the softkey menu called under ºPROGRAM CONTROLº DRF YES-NO810T Bild 46 von Druckerei einmontieren 3.2 ºOVERSTOREºOver Store Operating Sequences Influencing ºAUTOMATICº operation 3.3 ºBLOCK SEARCHº Auto Matic Block SearchFoto Nr T/47 einmontieren Number º ... º for the search destination,Operate the ºSTARTº softkey 102Repos +X +Q ± Z +Z ± Q103 Interrupting By NC StopYou are in the Automatic mode Program sequencing810T Bild 49 von Druckerei einmontieren Automatic105 Remote operation functions NEWCreating a new file FileExtend File Clear FileDeleting a file Reading in a file810T Bild 48 von Druckerei einmontieren Directory of disketteCreating the program sequence list Input OPSProgram sequencing =OPS Down Delete List109 810T Bild 50 von Druckerei einmontieren RUNYou operate the ªRUN OPSº softkey Interrupt program sequencingOPS Start Edit InterruptionStart OPS ContinuationStop Edit Start OPS EndTypes of data 113810T Bild 5 von Druckerei einmontieren 4 ºManual data input automaticº MDI Automatic modeMDI 115 115 5 ºTEACH INº Part Teach Program PL. BackJOG 6 ºPLAYBACKºINC +X +Q ± Z +Z ± Q ± Continuing Teach in / Playback after Reset Set the mode selector switch to the symbol for ºAUTOMATICº810T Bild 54 von Druckerei einmontieren Part Teach Program PL.BACKTeach PL.BACK 7 ºJOGº mode ± Z ± Q8 ºIncrementalº mode ºINC Feed 1 ... INC Feed 10 000º 10, 100, 1000, 10000 increments· ºModalº · º Jog operationº 1239 ºHANDWHEELº 810T Bild 53 von Druckerei einmontieren Enable of the handwheels connectedHandwheel 10 ªDRFº Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 810T Bild52 von Druckerei einmontieren 10 ºDRFºAuto Matic Program Control DRF YES no DRFSelect the ºDRFº softkey function DRF offset with connected handwheels11 ºActual value settingº mode ºPRESETº 129 Clear PRE-OFF 12 ºRepositioningº mode ºREPOSº This display appears on the CRT PrerequisiteRed ºFeed holdº LED display is extinguished 132 133 Scratching Diagnostics display on the CRT Alarm LineMonitoring Functions Further IdentifiersDisplay representation ORD 2 Spindle speed too high116* ORD12 Contour Monitoring · Example of display representation type a2155 * N 45 Option M19 error Valid for alarm numbers 2000 ... partly and 3000 ... partlyPLC S value in BCD not allowed · Example of display representation type CNC alarms Alarm numbers and groups/delete alarmsAlarm number Alarm group Alarm cleared by DIAGNOSTICS/selection of further alarms Listing of the alarms/alarm descriptionNC Alarm PLC AlarmSinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 11.91 TEA1 TEA2TEA5 TEA611.90 Sinumerik 810T, GA3 BN 104 108112 116132 136156 160168 172184 1962000 20302031 20322034 20352039 20402041 20422046 20472048 20562059 20602061 20622064 20652066 2067Sinumerik 810T, GA3 BN 2072 20732074 20752078 20812082 20872153 21542155 21602184 21892190 21912194 225226 227228 30003001 30023005 30043006 3007 30083009 30103012 30133016 30173020 30213024 30253028 30293030 30323042 30433046 30483081 30823083 30843201 41004101 4102Operating data MaintenanceHandling Replacing the battery in the battery receptacle Schematic of the back of the Sinumerik 810TCRT display Cleaning Setting data for description of the interfaces Data InterfacesSetting data function SD no5010 5011RTS Line PLC Prog SD noSinumerik RTS Line PD / PFDevice connection data Sinumerik WSOperating conditions Siemens Programmer PG 685/675/670/730/750Siemens Programmer PG 675/685 Setting of the operating mode switches Siemens page printer PT80Siemens printer PT88 OFF OFF OFFInterfacing to the Machine Ordering data Options· possible Order Options which influence the operation B03 + B75 +Precludes PLC memory expansion Comments Order Code OptionEPROM-UMS 09.91 Interfacing to the Machine Sinumerik 810T machine data General machine data Sequence of operation Calling general machine dataTo call up the CRT display, proceed as follows Diag NosisNC MD Sinumerik 810T, GA3 BN Cycle MD Cycle SD Definition of area limits with general NC MC 14 to5013 Machine data bitsAs displayed on the screen To call the CRT display, proceed as followsSequence of operation calling machine data bits Machine BitsPress the ªDIAGNOSISº softkey Definition of the initial setting of the G groupsNC MD Channel Data NC MD for the initial settings of the G groups Channel Data Active in individual blocks Basic setting on M or T versionAxis-specific bits Setting data General SD bitsBit No 560 Spindle-specific setting data Significance of ºxº 0=Spindle 1 1=SpindleAppendix List of abbreviations Mnemonics MeaningMnemonics Meaning RAMList of terms used Term SectionDiagnostics Copy CORR. BlockCurrent Block Current Values Cycles Data in OUTEmergency Stop Enable EraseEXT Start FeedMove NC Alarm Machining Cycle MACH. Data Main Program Mainprg StartNC MD OPSPLC Alarm PLC/MD PLC Message PLC Status ResetPart Program Plane Playback Program ControlTerm Section Subroutine Start Teach Thread ToolTool Data Tool OffsetSinumerik 810T operator interface Layout Sinumerik 810T with integrated machine control panelSinumerik 810T with external machine control