Siemens 810T 2.4.4 MDI AUTOMATIC mode

01.93 2 Operation

2.4.4 ”MDI AUTOMATIC” mode

2.4.4 ”MDI AUTOMATIC” mode

NC-

ALARM PLC-

STATUS SW >

VERSION NC

MD PLC

MD SERVICE

AXIS SERVICE

SPINDLE SERVICE

DRIVE

SYSTEM

DATA SYSTEM

BITS USER

DATA USER

BITS

IW QW FW DW T C >

SKIP

YES-NO DRY

YES-NO OPT.STP

YES-NO OVERR.

YES-NO DEC.SBL.>

YES-NO DRF

YES-NO DRF >

MDI-

AUTOM

TOOL

OFFSET SETTING

DATA PROGRAM

CONTROL DIAG-

NOSIS

ZERO-

OFFSET PROG.

ZO EXT. ZO R PARA-

METER AXIAL > SPINDLE SETTING

BITS ROTAT.

ANGLE SCALE

MODIF. >

ENABLE

GENERAL

DATA AXIAL

DATA 1 AXIAL

DATA 2 SPINDLE

DATA MACH. >

BITS CHANNEL

DATA >

KM KH KF

DW DD

PARALL

KH KF

KM KH KF KS

TOOL

DATA LIST OF

TOOLS

VERSION HW

VERSION

PLC-

MESSAGE

G54 G55 G56 G57

SINUMERIK 810T, GA3 (BN)

Contents

Main Page Page Page SINUMERIK Documentation column Status code in Preliminary Remarks Operating Programming Page Page Page Contents Page Page Page 1 General Notes 1.1 Product ((Foto : Nr. 87 E 3834 mittig 1:1 einmontieren)) Page Page 2 Operation 2.1 Operating elements 2.1.1 SINUMERIK 810T operator interface with integrated machine control panel ((Foto Nr. 87 E 3834 mittig 1:1 einmontieren)) 2.1.1.1 CRT display with softkeys Page 2.1.1.2 Display panel must Page Page Page Page Page 2.1.1.4 Editing and input keys 2.1.1.5 Control keys Page Channel structure: Function range of channels ( Channel 1 Channel 3 1...n Please refer to the machine tool manufacturers' documentation: Is channel changeover used ? Which axes are allocated to which channel? (( Bild 1 von Druckerei ? Page 2.1.1.6 Integrated machine control panel ((Foto-Nr. 810T/.......... einmontieren)) Page Page Page +X +Q The rapid traverse speed is defined in a machine data. Page Page The increments specified apply to standard machine Page Page 2.1.2.1 External machine control panel ((Foto - Nr. 87 E 3840 mittig einmontieren)) Further or other reactions to the Emergency stop are possible. Page 0 I IO Page The step increment and control range specified apply to standard machine data. Whether input inhibit in your control is active or not, depends on a machine data. Page Page Page Page Page Page Page 2.3 Operating modes 2.3.1 General 2.3.2 Operating modes - overview (( Bild 2 von Druckerei Page (( Bild 7 von Druckerei (( Bild 8 von Druckerei (( Bild 9 von Druckerei Page Page Page Page 2.3.3.2 Selection of operating modes with external machine control panel Page 2.3.5 Branching to operating functions within an operating mode Page Page Page 2.4 Operating mode menu trees 2.4.1 AUTOMATIC mode 2.4.1 AUTOMATIC mode PROGRAM ACTUAL > DATA DATA BLOCK AUTO- MATIC BLOCK SEARCH PROGRAM STORE OPS NOSIS OVER- CONTROL DIAG- > Page 2.4.2 JOG mode 2.4.2 JOG mode OFFSET SETTING PROGRAM DIAG > IN-OUT PART- TO AUTOM. ZO AUTOM. OVER- > Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-51 2.4.3 JOG mode 2.4.4 MDI AUTOMATIC mode 2.4.4 MDI AUTOMATIC mode MDI- AUTOM CONTROL DIAG- DATA PROGRAM Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-53 2.4.5 REFPOINT mode PROGRAM DIAG- IN-OUT PART- REF- POINT 2-54 Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-55 Page 2.4.6 INC 1 ... INC 10 000 mode 2.4.6 INC 1 ... INC 10 000 mode PROGRAM DIAG > INC FEED 1 ... 10 000 2-56 2.4.6 INC 1 ... INC 10 000 mode HAND- WHEEL OVER- > Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-57 2.4.7 PRESET mode 2.4.7 PRESET mode STORE CLEAR > PRE-OFF PRESET 2-58 2.4.7 PRESET mode IN-OUT PART- PROGRAM DIAG- > Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-59 SINUMERIK 810T, GA3 (BN) Page 2.4.8 REPOS mode 2.4.8 REPOS mode NOSIS OVER- DATA DIAG- REPOS 2-60 2.4.9 GUIDING (operator prompting) function F1 2.4.9 GUIDING (operator prompting) function GUIDING (operator prompting) function, continued. F1 CONTOUR WORK- CYCLE FEED SPINDLE TOOL > B A B SPECIAL BLOCK SPECIAL END BLOCK > FUNCT. PROGRAM FUNCT. ADD. END Page Page CIRCLE CONTOUR COPY CORR. BLOCK CYCLES Page Page Page Page Page Page Page Page Page 3 Operating Sequences 3.0 Preliminary remarks Which operating elements are used? ... and in which order? 3.1 Preparation 3.1.1 Switching on 3.1.2 Traverse to reference point (( Bild 6 von Druckerei D 5 0 Tool number Whether tool numbers are used or not is fixed in machine data (MD). 1 Tool type Diameter/radius L1 Geometry L1 Wear L2 Geometry The input of tool geometry values can be inhibited with a key switch. Diameter/radius The input of tool wear data can be inhibited by means of a key switch! L2 Basic L1 Basic The standard list of identifiers 0 to 9 can be raised to a maximum of 16 via MD. Sequence of operation ((Bild 810T/16 einmontieren)) Page 3.1.4.2 Deleting/modifying an individual offset value 0 Page Page 3.1.4.4 Automatic tool offset ((Bild 810T/17 einmontieren)) ...... Page ((Bild 810T/58 einmontieren)) If you are entering tool data from paper tape, observe the instructions of the machine manufacturer. 3.1.4.7 Display of tool data ((Bild 810T/59 einmontieren)) 3.1.5 Zero offset 3.1.5.1 Settable zero offsets (( Bild 18 von Druckerei Page 3.1.5.2 Programmable zero offset - external zero offset ((Bild 810T/19 einmontieren)) ((Bild 810T/20 einmontieren)) The External zero offset is defined via machine data. 3.1.5.3 Automatic calculation of the zero offset ((Bild 810T/21 einmontieren)) J4 I 3.1.6 Setting data: R PARAMETERS, SPINDLE, AXIAL, ANGLE OF ROTATION, SCALE MODIFICATION Setting data R PARAMETERS Page Overview of the R parameters in each channel: Channel 1 Channel 2 Channel 3 Central parameters 810T/M 3-24 Page Page Sequence of operation for R PARAMETER setting data ((Bild 810T/22 einmontieren)) SPINDLE setting data Sequence of operation for SPINDLEsetting data ((Bild 810T/23 einmontieren)) AXIAL setting data Please consult the machine tool manufacturer for the "Maximum input value". Sequence of operation for AXIAL setting data Page 7= H ANGLE OF ROTATION setting data Sequence of operation for ANGLE OF ROTATION setting data SCALE MODIFICATION setting data Sequence of operation for SCALE MODIFICATION setting data 3.1.7 Flexible plane selection ...... ((Bild 810T/57 einmontieren)) Page 3.1.8 Axis synchronization The axis synchronization function is an ordering data option. 3.1.8.1 Function of the modes with axis synchronization Page 3.1.9 TRANSMIT coordinate transformation 3.1.9.1 Behaviour of the transformation in the modes State / event matrix for transformation selection and deselection: 3-38 3.1.9.2 TRANSMIT function in the various modes Page The machine manufacturer defines the designations of the fictitious and real axes. 3.1.9.3 Monitoring the software limit switch for fictitious axes with the TRANSMIT function 3.1.10 Program input 3.1.10.1 Program input with the keyboard ((Bild 810T/11 einmontieren)) %... ... Page 3.1.10.2 Program input with operator guiding Page ((Bild 810T/11 einmontieren)) F2 %1 Page 72 D5 3.1.11 Contour 1... ... 0... ... ((Bild 810T/28 einmontieren)) ((Bild 810T/27 einmontieren)) ((Bild 810T/29 einmontieren)) Z Page 3.1.12 Program correction (EDIT): Insert/modify/delete word, insert/delete block %... ... .................. ................ 3.1.12.1 Correction display (CORRECTION BLOCK) 7... 3.1.13 Program management 3.1.13.1 Displaying the stored programs (DIRECTORY) ((Bild 810T/30einmontieren)) Page 3.1.13.3 Cycle lock release (ENABLE) 3... Page 3.1.13.5 Moving a program (MOVE) While another program is being processed, only the program at the end of the memory can be modified. ... Page Page Page 3.1.13.8 Reorganizing the program memory (REORG) The number of possible programs is fixed in a machine 3.1.13.9 Selecting a program %5 3.1.13.10 Operator guidance macros (OGM) and back translation Page Page Page Page 3.1.14 SIMULATION 3.1.14.1 Simulation AREA OF THE WORKPIECE The NC channels and the simulation channel can influence each other because they use common data. Page . 1.14.2 Influencing simulation %1 F6 K ((Bild 810T/33 einmontieren)) ((Bild 810T/34 einmontieren)) D5 ((Bild 810T/35 einmontieren)) 3.1.15 Data input/data output The second RS232C (V.24) interface is only available with option C62. 3.1.15.1 Setting data bits 1 1 0 0 0 1 0 0 ((Bild 810T/36 einmontieren)) J... ... ... Page MeaningData type During data input it is not possible for the control to call up specific data! 3.1.15.3 Data output ((Bild 810T/38 einmontieren)) (( Bild 39 von Druckerei Page F2 D0 3.1.15.4 Part program - block transfer The "Block transfer" function is an ordering data option. Page 3.1.16 NC in two languages 3.2 Machining 3.2.1 Starting a part program 8 C8 C Page (( Bild 13 von Druckerei (( Bild 42 von Druckerei User generated cycles are still displayed under CURRENT BLOCK after a cycle disable. 3.2.3 Influencing AUTOMATIC operation 3.2.3.1 Influencing the program ((Bild 810T/43 einmontieren)) Page Page Single blockBlock type Page Page Page Page 3.2.3.3 BLOCK SEARCH Output of the auxiliary functions during block search can be defined in machine data. ((Foto - Nr. 810T/47 einmontieren)) The axis positions programmed in the current block are approached with linear interpolation. +Z Z Q X 3.2.3.4 Interrupting the program The axis positions programmed in the current block are approached with linear interpolation. Page Page Page Page (( Bild 48 von Druckerei Page Page Page Data backup / manual operation: Transfer from the NC to the disk drive unit: Transfer from the disk drive unit to the NC: Page Page Page 3.2.5 TEACH IN %... + N... G... 7... LF N... 3.2.6 PLAYBACK At least one complete part program block must be entered and traversed. Page Page N Page 3.2.8 Incremental mode (INC FEED 1 ... INC FEED 10 000) The feedrate, the input resolution and the display resolution are defined in the machine data. Page A machine data defines whether Incremental is traversed in Modal or Jog operation mode. 3.2.9 HANDWHEEL (( Bild 53 von Druckerei Page 3.2.10 DRF (( Bild52 von Druckerei (( Bild 53 von Druckerei 3.2.11 Actual value setting mode (PRESET) Page = H 7 3.2.12 Repositioning mode (REPOS) Page +Q+X +Z Z X Q Machine data specifies whether the traversing movement takes place in the Modal or Jog mode. 3.2.13 Scratching Q X 4 Monitoring Functions 4.1 General 4.2 Diagnostics display on the CRT 4.3 Display representation 2152 ORD 2 Spindle speed too high 116* ORD12 Contour Monitoring 2155 * N 45 Option M19 error 6036 PLC S value in BCD not allowed 4.4 Alarm numbers and groups/delete alarms ( * 4.5 DIAGNOSTICS/selection of further alarms 4.6 Listing of the alarms/alarm description Page Page Page Page Page Page Page 112 116 /152 148 136 156 160 180 / 176 172 Page Page Page Page Page Page Page Page Page Page Page 2194 225* 226* 227* 228* 3000 3001 3002 3003 Page Page Page Page Page Page Page Page 5 Maintenance 5.1 Operating data 5.2 Handling the modules 5.3 Replacing the battery in the battery receptacle 5.4 CRT display 5.5 Cleaning 6 Data Interfaces 6.1 General The second RS232C (V.24) interface, is only present when option C62 is ordered. 6.2 Setting data for description of the interfaces Table 6.1: Description of the interfaces Setting data function Bit no. SD no. 5010 5018 5011 5019 5012 5020 5013 5021 5014 5022 5015 5023 5016 5024 6.3 Assignment of the setting data for the connection of peripheral devices Page 6.4 Device connection data Page Page 7 Interfacing to the Machine 7.1 General 7.2 Ordering data - Options Page Page Page 7.3 SINUMERIK 810T machine data 7.3.1 General machine data You must only check the machine data displayed, you must not modify them. Sequence of operation: Calling general machine data Page Page 7.3.2 Definition of R parameters as cycle machine data, cycle setting data 7.3.3 Machine data bits 0 0 0 0 0 0 0 1 You can only check the bit pattern displayed, you cannot modify it! Sequence of operation: calling machine data bits 7.3.4 Definition of the initial setting of the G groups NC MD for the initial settings of the G groups (CHANNEL DATA): 108* 0 1 110* 2 3 7.4 Setting data 7.4.1 General SD bits 7.4.2 Axis-specific bits 7.4.3 Spindle-specific setting data 8 Appendix 8.1 List of abbreviations Mnemonics Meaning Mnemonics Meaning 8.2 List of terms used

2.4.4 ”MDI AUTOMATIC” mode

MDI-

AUTOM

DATA PROGRAM

CONTROL DIAG-

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 2-53