Interfacing to the Machine | Siemens 810T instruction

09.91

7 Interfacing to the Machine

7.3 SINUMERIK 810T machine data

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02	7-3
SINUMERIK 810T, GA3 (BN)

Image 291

Siemens 810T manual Interfacing to the Machine

Contents

Sinumerik 810T Users Guide Edition User Documentation Basic Version Software Version Part 1 Operating January 1993 Edition Basic Version Software Version Operating and Programming Sinumerik Documentation Printing historyEdition Order No Remarks · Part 1 Operating · Part 2 Programming PreliminaryOperating Programming Part 1 Operating / Section Technical comments Terms/Abbreviations Page Contents Traverse to reference point Tools Preliminary remarksPage Page General Notes ProductFoto Nr E 3834 mittig 11 einmontieren Siemens Sinumerik 810T with external machine control panel Sinumerik· · Operation CRT display with softkeys Screen edgeInputs from keyboard Softkey menu with 5 softkey functions ETC key for extension of the same menu Softkeys Diagnosis ªAlarmº displayDisplay panel ªOut of positionº display NC-MD ªFeed holdº displayªProgram runningº display ªKey assignmentº Address / numerical keys Address for ºPosition informationº auxiliary Axis Q Address for ºPosition informationº axisAddress for ºPosition informationº rotary axis Address for ºPosition informationº axis Z +/ ± Modify word Editing and input keysDelete input / operator message Delete word / block Control keys Cursor left / right movement Cursor up/down movementCursor movement in a part program Paging up / down Channel changeover Function range of channels ·Channel Acknowledge alarm 810T Bild 1 von Druckerei einmontierenActual position in double height characters Diagnostics and start up Or when you want to display on the screenSearch for address / block no. / word / calling up data Description of the keys Reset Integrated machine control panelFoto-Nr T Einmontieren Single block Program stop / Program start NC stop / NC startSpindle stop / Spindle start Example for the use of ºSpindle stopº Feed hold/ Feed start Direction keys / Jogging Continuous mode Jog mode+X +Q ± Z ± Q ± Function of the direction keys Continuous mode± Z ± Q Operate Key a second time Extension of the operating mode menu is shownKey for the selection of operating modes Operate Key Operate Key quickly 2nd continuation of the operating mode menu is shownOperate the ETC Spindle speed override decrease / increase To or from peripheral devices Socket connector for universal interfaceFor D-type sub-miniature connectors Feed or rapid traverse override decrease / increase 09.91 Foto Nr E 3844 11 mittig einmontieren Explanation of the operating Emergency stop switch External machine control panelFoto Nr E 3840 mittig einmontieren Automatic Actual Value PresetSetting Manual Data Input MDI Automatic Spindle speed override switch Single block switch 01.93 Key-operated switch for input inhibit / operation inhibit Feed / rapid override switchSwitch for switching on the NC control By operating this key, you switch the NC control on Examples of the use of ºSpindle stopº Examples of the use of ºFeed stopº Feed stop/Feed start Direction keys/traversing axes in ºJOGº mode ± in continuous mode ± in jog mode Continuous mode+X +Q ± Z ± Q ± ºrapid traverseº rate is defined in machine data 01.93 09.91 Darkening the screen Switching on / offSwitching off the control 810T Bild 2 von Druckerei einmontieren · Automatic operation CRT display Automatic Operating modes GeneralOperating modes overview Following different operating modes are available · Manual data input / Automatic CRT display MDI Automatic 810TBild 5 von Druckerei 810T Bild 6 von Druckerei einmontieren 810T Bild 7 von Druckerei einmontieren 810T Bild 8 von Druckerei einmontieren810T Bild 9 von Druckerei einmontieren Sinumerik 810T, GA3 BN By operating this key on the machine control panel Operate the ETC key Under the CRT display once Softkey Menu Feed Manual Data Input MDI-AUTOMATIC Examples 4 ºResetº with change of operating mode Etc Branching to operating functions within an operating mode Example 810T Bild 3 von Druckerei einmontieren 810T Bild 13 von Druckerei einmontierenMenu display from the NC program or from the PLC Selected Mode Operating mode menu trees · ºAUTOMATICº mode · ºJOGº mode· ºGUIDINGº operator prompting function Option 1 ºAUTOMATICº mode Block Search Program DIAG- Control Nosis Over Store OPS Sinumerik 810T, GA3 BN JOG Tool Setting Data Part Diag Offset IN-OUT Program Nosis 2 ºJOGº mode Over Autom Store System User Data Bits General Axial Spindle Mach Channel 4 ºMDI AUTOMATICº mode 5 ºREFPOINTº mode Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 6 ºINC 1 ... INC 10 000º mode Tool Offset Setting Data IN-OUT Part Diag Program NosisINC Feed 1 Hand Wheel Over Store Preset Store Clear PRE-OFF 7 ºPRESETº mode Tool Offset Setting Data Data IN-OUT Part Program Diag Sinumerik 810T, GA3 BN Repos Tool Setting Diag Over Offset Data Nosis ºREPOSº mode 9 ªGUIDINGº operator prompting function Block G Number Funct Line Circle ThreadSee Next Contour WORK- Cycle Feed Spindle Tool ªGUIDINGº operator prompting function Special ADD Program Block Funct END BA B Sinumerik 810T, GA3 BN You enter the simulation area and the workpiece dimensions You clear the Preset offsetGlossary of softkey functions You start data input via the universal interface Circle Data IN-OUT When ºYESº, the differential resolver function is activated Output of the end of block character end of text DRY RUN YES-NO All current NC alarms are displayed see Section Location number and tool number of worn tools is displayedNC machine data are displayed DD PARALL. = All current PLC alarms are displayed see Sectionº Part PROGRAMº softkey leads to All current PLC messages are displayed see Section Key leads to the following functions Simulation is interrupted and returned to the reset stateInput of setting data for coordinate system rotation Input of setting data for scale modification Special Block You stop the activated softkey function ºPLAYBACKº mode you store the position traversed toStore the Preset values entered axis-specifically You activate the selected softkey function You input the tool number T... and the tool offset number D Select the G functions for thread cutting with this softkey ZO Autom Preliminary remarks Operating Sequences Sequence of operation Preparation Switching onWhen you switch the control and machine on Traverse to reference point Operating Sequences Traverse to reference point Tools Tool offset Input of tool offsetTool Offset P1 = P1=P1 = P1=7 P1=4 L2 Geometry Diameter/radius L1 Wear L2 Wear Diameter/radiusGeometry values of the available tool types Bild 810T/16 einmontieren L2 Basic Operating Sequences 3.1.4 Tool offset 09.91 Modification Using the numerical keys you enter a new valueDeleting/modifying an individual offset value Delete 11.90 Deleting all offset values in an offset number D Automatic tool offset Bild 810T/17 einmontierenJoginc Autom Tool Store Axis Tool Data Integrated toolInput of tool data Bild 810T/15 einmontieren Bild 810T/58 einmontieren EnterDown Geom Data Tool Offset Geom Data Display of tool data Display Data Bild 810T/59 einmontierenList Tools Next ZFP XMR ZMW XFP ZMR Zero offset Zero Offset Any operating mode, operate the ºSETTING DATAº SoftkeySettable zero offsets 810T Bild 18 von Druckerei einmontieren X axis into the input line, using the numerical Now enter the value for the coarse offset ºG54º forInput key Precondition Programmable zero offset external zero offsetBild 810T/19 einmontieren Programmable zero offsets EXT Press the ºSETTING DATAº softkey Any modeBild 810T/20 einmontieren External zero offset Automatic calculation of the zero offset Bild 810T/21 einmontierenINC Setting data ºR PARAMETERSº Sinumerik 810T, GA3 BN Global parameters Overview of the R parameters in each channel ChannelTransfer parameters Local parameters Scratchpad flags Sinumerik 3/8 Channel-specific R parameters 0-699/ Central R parameters Operating Sequences 09.91 Sequence of operation for ºR PARAMETERº setting data Bild 810T/22 einmontierenPara Meter Oriented spindle stop ºSPINDLEº setting dataStandard Maximum Input Unit Bild 810T/23 einmontieren Sequence of operation for ºSPINDLEºsetting data ºAXIALº setting data Sequence of operation for ºAXIALº setting dataAxial 810T Bild 24von Druckerei einmontieren Bild 810T/25 einmontierenDRF Assignm ºANGLE of ROTATIONº setting data Sequence of operation for ºANGLE of ROTATIONº setting dataRotat Angle ºSCALE MODIFICATIONº setting data Sequence of operation for ºSCALE MODIFICATIONº setting dataScale Modif Plane Flexible plane selectionBild 810T/57 einmontieren Part PROG. Edit G16 Plane Store Plane Store Plane Axes of the two tool systems can only be moved separately ªPRESETº and ªREFPOINTº modesAxis Function of the modes with ªaxis synchronizationº Operating Sequences 09.91 Axis synchronization Behaviour of the transformation in the modes Transmit coordinate transformation ± ªJOGº Automatic interrupted state ± ªAUTOMATIC passiveº state± ªAUTOMATIC activeº state ± ªJOGº state Transmit function in the various modes ªAUTOMATICº and ªMDI AUTOMATICº modeªREFPOINTº mode ªREPOSº mode Special cases ± ªDRF/handwheelº active ªPRESETº modeªTEACH INº/ªPLAYBACKº mode ± Follow-up mode Display of the Transmit function Part Program Program inputProgram input with the keyboard Sequence Select Program Bild 810T/11 einmontierenEdit Operate the ºEDITº softkey Example Entering an individual block Guiding Program input with operator guiding Operating Sequences 11.90 Program Guiding Block Number Enter the desired program no. º%12º Func Tions G90G00 Block END Contour Call desired program using ºSELECT PROGRAMº Store them using the input keySelect the ºCONTOURº softkey Bild 810T/28 einmontieren Bild 810T/27 einmontieren Bild 810T/29 einmontierenLine Circle Delete Param Store Operating Sequences Program Select Part Program EditOr ºL...º number of the program You wish to edit Insert word Modify word Delete word Insert block Delete block X.....LF Value Preset / JOG / Automatic / INC 1 .... INC 10 000 / RefpointCorrection display ºCORRECTION BLOCKº Part Corr Program Block Partdirec Program Tory Preset / JOG / AutomaticWhen the display is full Bild 810T/30einmontieren Lock Preset / JOG / AutomaticProtection of subroutines cycle lock Part Direc SUB Program Tory Rout Enable Cycle lock release ºENABLEº Copy Copying a program ºCOPYºBild 810T/31 einmontieren Part Program Program Handling Preset / JOG / Automatic INC1... ICN10 000/ Refpoint Moving a program ºMOVEºPart Prog Program Handl Move Part Prog Program Handl Rename Renaming a program ºRENAMEº Sinumerik 810T, GA3 BN Deleting an individual program Deleting a program ºDELETEºPart Prog Program Handl Delete INC 1...INC 10 000 / Refpoint Direc Tory Reorganizing the program memory ºREORGºPart Prog Program Handl Reorg 13.9 ºSelecting a programº Operator guidance macros OGM and back translation Store Input Display Example of a data block Back translation Change data as requiredExample of the result of a part program Delete Block Function Find Block using block number PreconditionOGM Find Block Part program 1234 14 ºSIMULATIONº Simulation ºAREA of the WORKPIECEºAny of the operating modes 810T Bild 32 von Druckerei einmontieren Select SIMULA- Program TionArea Piece Simula Tion Start ResetIf you press ªRESETº softkey, simulation is aborted Influencing simulation Simula Tion Bild 810T/33 einmontierenªPROGRAM CONTROLº Program Control Start Bild 810T/34 einmontierenªBLOCK SEARCHº Block Search Data input/data output Bild 810T/35 einmontieren 5011 Setting data bitsExplanation of setting data structure Setting Bits Bild 810T/36 einmontieren DATA-IN Start Data input810T Bild 37 von Druckerei einmontieren INC 1 .... INC 10 000 / Refpoint Data type Meaning Any of the operation modes Data outputBild 810T/38 einmontieren Data Data IN-OUT Output 810T Bild 39 von Druckerei einmontieren This input form appearsMainprg Subrout Start Operate the ºR parameterº softkey MAINPRG. Subrout Start Start ETX Start Part program block Data IN-OUT BTR StartRefpoint Circular buffer · Unprotected transmission· Protected transmission NC in two languages Auto Matic Machining Starting a part program Machine control panel, and then the ºAUTOMATICº An active program is being processed in ºAUTOMATICº modeSet the operating mode selector switch on the external Machine control panel to this symbol 810T Bild 13 von Druckerei einmontieren Explantion of the ºCURRENT BLOCKº display 810T Bild 42 von Druckerei einmontierenCurrent Block Operate the ºCURRENT BLOCKº softkey Influencing ºAUTOMATICº operation Display Skip block Influencing the programBild 810T/43 einmontieren Skip Block YES-NO DRY YES-NO OPT Stop YES-NOOverr YES-NO DEC-SBL YES-NO Decoding single Block type Single block 09.91 DRF YES-NO Subsequently operate the ºDRF-HANDWHEEL-ENABLEº softkey810T Bild 44 von Druckerei einmontieren You extend the softkey menu called under ºPROGRAM CONTROLº 3.2 ºOVERSTOREº 810T Bild 46 von Druckerei einmontierenOver Store Operating Sequences Influencing ºAUTOMATICº operation Auto Matic Block Search 3.3 ºBLOCK SEARCHº 102 Foto Nr T/47 einmontierenNumber º ... º for the search destination, Operate the ºSTARTº softkey +X +Q ± Z +Z ± Q Repos103 By NC Stop Interrupting Automatic You are in the Automatic modeProgram sequencing 810T Bild 49 von Druckerei einmontieren 105 File Remote operation functionsNEW Creating a new file Reading in a file ExtendFile Clear File Deleting a file Input OPS 810T Bild 48 von Druckerei einmontierenDirectory of diskette Creating the program sequence list Down Delete List Program sequencing =OPS109 Interrupt program sequencing 810T Bild 50 von Druckerei einmontierenRUN You operate the ªRUN OPSº softkey Continuation OPS StartEdit Interruption Start OPS End Stop Edit Start OPS 113 Types of data 4 ºManual data input automaticº MDI Automatic mode 810T Bild 5 von Druckerei einmontierenMDI 115 115 Part Teach Program PL. Back 5 ºTEACH INº 6 ºPLAYBACKº JOGINC +X +Q ± Z +Z ± Q ± Part Teach Program PL.BACK Continuing Teach in / Playback after ResetSet the mode selector switch to the symbol for ºAUTOMATICº 810T Bild 54 von Druckerei einmontieren Teach PL.BACK ± Z ± Q 7 ºJOGº mode 10, 100, 1000, 10000 increments 8 ºIncrementalº mode ºINC Feed 1 ... INC Feed 10 000º 123 · ºModalº · º Jog operationº 9 ºHANDWHEELº Enable of the handwheels connected 810T Bild 53 von Druckerei einmontierenHandwheel 10 ªDRFº Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 10 ºDRFº 810T Bild52 von Druckerei einmontierenAuto Matic Program Control DRF offset with connected handwheels DRF YES noDRF Select the ºDRFº softkey function 11 ºActual value settingº mode ºPRESETº 129 Clear PRE-OFF 12 ºRepositioningº mode ºREPOSº Prerequisite This display appears on the CRTRed ºFeed holdº LED display is extinguished 132 133 Scratching Further Identifiers Diagnostics display on the CRTAlarm Line Monitoring Functions · Example of display representation type a Display representationORD 2 Spindle speed too high 116* ORD12 Contour Monitoring · Example of display representation type C 2155 * N 45 Option M19 errorValid for alarm numbers 2000 ... partly and 3000 ... partly PLC S value in BCD not allowed Alarm numbers and groups/delete alarms NC alarmsAlarm number Alarm group Alarm cleared by PLC Alarm DIAGNOSTICS/selection of further alarmsListing of the alarms/alarm description NC Alarm Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 11.91 TEA6 TEA1TEA2 TEA5 11.90 Sinumerik 810T, GA3 BN 108 104 136 112116 132 172 156160 168 2030 184196 2000 2035 20312032 2034 2042 20392040 2041 2056 20462047 2048 2062 20592060 2061 2067 20642065 2066 Sinumerik 810T, GA3 BN 2075 20722073 2074 2087 20782081 2082 2160 21532154 2155 2191 21842189 2190 227 2194225 226 3002 2283000 3001 3004 30053006 3010 30073008 3009 3017 30123013 3016 3025 30203021 3024 3032 30283029 3030 3048 30423043 3046 3084 30813082 3083 4102 32014100 4101 Maintenance Operating dataHandling Schematic of the back of the Sinumerik 810T Replacing the battery in the battery receptacle CRT display Cleaning Data Interfaces Setting data for description of the interfaces 5011 Setting data functionSD no 5010 SD no RTS Line PLC Prog RTS Line PD / PF Sinumerik Sinumerik WS Device connection data Siemens Programmer PG 685/675/670/730/750 Operating conditionsSiemens Programmer PG 675/685 OFF OFF OFF Setting of the operating mode switchesSiemens page printer PT80 Siemens printer PT88 B03 + B75 + Interfacing to the MachineOrdering data Options · possible Order Options which influence the operation Precludes PLC memory expansion Order Code Option CommentsEPROM-UMS 09.91 Interfacing to the Machine Diag Nosis Sinumerik 810T machine data General machine dataSequence of operation Calling general machine data To call up the CRT display, proceed as follows NC MD Sinumerik 810T, GA3 BN Definition of area limits with general NC MC 14 to Cycle MD Cycle SD To call the CRT display, proceed as follows 5013Machine data bits As displayed on the screen Machine Bits Sequence of operation calling machine data bits Definition of the initial setting of the G groups Press the ªDIAGNOSISº softkeyNC MD Channel Data Active in individual blocks Basic setting on M or T version NC MD for the initial settings of the G groups Channel Data Setting data General SD bits Axis-specific bitsBit No 560 Significance of ºxº 0=Spindle 1 1=Spindle Spindle-specific setting data List of abbreviations Mnemonics Meaning Appendix RAM Mnemonics Meaning Section List of terms used Term Cycles Data in OUT DiagnosticsCopy CORR. Block Current Block Current Values Feed Emergency Stop EnableErase EXT Start OPS Move NC AlarmMachining Cycle MACH. Data Main Program Mainprg Start NC MD Program Control PLC Alarm PLC/MD PLC Message PLC StatusReset Part Program Plane Playback Term Section Tool Offset Subroutine StartTeach Thread Tool Tool Data Sinumerik 810T with integrated machine control panel Sinumerik 810T operator interface Layout Sinumerik 810T with external machine control