3201, 4100, 4101, 4102, 4103, 4104, 4105, 6000 to | Siemens 810T

01.93	4 Monitoring Functions
4.6	Listing of the alarms/alarm description

Alarm No.	3201
Alarm No.
Alarm Text:	ºSpindle not synchronousº

Reason:	· Rotary axis operation has been initiated even though the spindle is
	not synchronous.
Remarks:	Turn spindle again until it is synchronous.

Alarm No.	4100
Alarm No.
Alarm Text:	ºNo D number activeº

Comment:	Cycles alarm

Alarm No.	4101
Alarm No.
Alarm Text:	ºCutter radius = 0º

Comment:	Cycles alarm

Alarm No.	4102
Alarm No.
Alarm Text:	ºCutter radius too largeº

Comment:	Cycles alarm

Alarm No.	4103
Alarm No.
Alarm Text:	ºTool too wideº

Comment:	Cycles alarm

Alarm No.	4104
Alarm No.
Alarm Text:	ºZO data block number not allowedº

Comment:	Cycles alarm

Alarm No.	4105
Alarm No.
Alarm Text:	ºDirection of spindle rotation not programmedº

Comment:	Cycles alarm


Alarm No.	6000 to 6063
Alarm No.
Alarm Text:	See explanation

Explanation:	These PLC error messages are set by the machine tool manufacturer
	(see machine tool manufacturer©s documentation)

Alarm No.	6100 to 6163
Alarm No.

Explanation:

Alarms only on commissioning

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

4-33

SINUMERIK 810T, GA3 (BN)

Image 276

Siemens 810T manual 3201, 4100, 4101, 4102, 4103, 4104, 4105, 6000 to, 6100 to

Contents

Sinumerik 810T Users Guide Edition User Documentation Basic Version Software Version Part 1 Operating Basic Version Software Version Operating and Programming January 1993 Edition Sinumerik Documentation Printing historyEdition Order No Remarks Preliminary OperatingProgramming · Part 1 Operating · Part 2 Programming Technical comments Part 1 Operating / Section Terms/Abbreviations Page Contents Preliminary remarks Traverse to reference point ToolsPage Page General Notes ProductFoto Nr E 3834 mittig 11 einmontieren Siemens Sinumerik 810T with external machine control panel Sinumerik· · Operation CRT display with softkeys Screen edgeInputs from keyboard Softkey menu with 5 softkey functions Softkeys ETC key for extension of the same menu ªAlarmº display Display panelªOut of positionº display Diagnosis NC-MD ªFeed holdº displayªProgram runningº display ªKey assignmentº Address / numerical keys Address for ºPosition informationº axis Address for ºPosition informationº rotary axisAddress for ºPosition informationº axis Z Address for ºPosition informationº auxiliary Axis Q +/ ± Editing and input keys Delete input / operator messageDelete word / block Modify word Control keys Cursor left / right movement Cursor up/down movementCursor movement in a part program Paging up / down Channel changeover Function range of channels ·Channel Acknowledge alarm 810T Bild 1 von Druckerei einmontierenActual position in double height characters Diagnostics and start up Or when you want to display on the screenSearch for address / block no. / word / calling up data Description of the keys Reset Integrated machine control panelFoto-Nr T Einmontieren Single block Program stop / Program start NC stop / NC startSpindle stop / Spindle start Feed hold/ Feed start Example for the use of ºSpindle stopº Continuous mode Jog mode +X +Q± Z ± Q ± Direction keys / Jogging Continuous mode ± Z± Q Function of the direction keys Extension of the operating mode menu is shown Key for the selection of operating modesOperate Key Operate Key a second time 2nd continuation of the operating mode menu is shown Operate the ETCSpindle speed override decrease / increase Operate Key quickly Socket connector for universal interface For D-type sub-miniature connectorsFeed or rapid traverse override decrease / increase To or from peripheral devices 09.91 Foto Nr E 3844 11 mittig einmontieren Explanation of the operating Emergency stop switch External machine control panelFoto Nr E 3840 mittig einmontieren Actual Value Preset SettingManual Data Input MDI Automatic Automatic Single block switch Spindle speed override switch 01.93 Feed / rapid override switch Switch for switching on the NC controlBy operating this key, you switch the NC control on Key-operated switch for input inhibit / operation inhibit Examples of the use of ºSpindle stopº Feed stop/Feed start Examples of the use of ºFeed stopº Direction keys/traversing axes in ºJOGº mode ± in continuous mode ± in jog mode Continuous mode+X +Q ± Z ± Q ± ºrapid traverseº rate is defined in machine data 01.93 09.91 Switching on / off Switching off the control810T Bild 2 von Druckerei einmontieren Darkening the screen Operating modes General Operating modes overviewFollowing different operating modes are available · Automatic operation CRT display Automatic 810T Bild 5 von Druckerei810T Bild 6 von Druckerei einmontieren · Manual data input / Automatic CRT display MDI Automatic 810T Bild 7 von Druckerei einmontieren 810T Bild 8 von Druckerei einmontieren810T Bild 9 von Druckerei einmontieren Sinumerik 810T, GA3 BN By operating this key on the machine control panel Operate the ETC key Under the CRT display once Menu Softkey Manual Data Input MDI-AUTOMATIC Feed 4 ºResetº with change of operating mode Examples Branching to operating functions within an operating mode Etc Example 810T Bild 3 von Druckerei einmontieren 810T Bild 13 von Druckerei einmontierenMenu display from the NC program or from the PLC Selected Mode Operating mode menu trees · ºAUTOMATICº mode · ºJOGº mode· ºGUIDINGº operator prompting function 1 ºAUTOMATICº mode Option Block Search Program DIAG- Control Nosis Over Store OPS Sinumerik 810T, GA3 BN 2 ºJOGº mode JOG Tool Setting Data Part Diag Offset IN-OUT Program Nosis Over Autom Store System User Data Bits General Axial Spindle Mach Channel 4 ºMDI AUTOMATICº mode 5 ºREFPOINTº mode Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 6 ºINC 1 ... INC 10 000º mode Tool Offset Setting Data IN-OUT Part Diag Program NosisINC Feed 1 Hand Wheel Over Store 7 ºPRESETº mode Preset Store Clear PRE-OFF Tool Offset Setting Data Data IN-OUT Part Program Diag Sinumerik 810T, GA3 BN ºREPOSº mode Repos Tool Setting Diag Over Offset Data Nosis 9 ªGUIDINGº operator prompting function Block G Number Funct Line Circle ThreadSee Next ªGUIDINGº operator prompting function Contour WORK- Cycle Feed Spindle Tool BA B Special ADD Program Block Funct END Sinumerik 810T, GA3 BN You enter the simulation area and the workpiece dimensions You clear the Preset offsetGlossary of softkey functions Circle You start data input via the universal interface When ºYESº, the differential resolver function is activated Data IN-OUT DRY RUN YES-NO Output of the end of block character end of text All current NC alarms are displayed see Section Location number and tool number of worn tools is displayedNC machine data are displayed All current PLC alarms are displayed see Section º Part PROGRAMº softkey leads toAll current PLC messages are displayed see Section DD PARALL. = Simulation is interrupted and returned to the reset state Input of setting data for coordinate system rotationInput of setting data for scale modification Key leads to the following functions Special Block ºPLAYBACKº mode you store the position traversed to Store the Preset values entered axis-specificallyYou activate the selected softkey function You stop the activated softkey function Select the G functions for thread cutting with this softkey You input the tool number T... and the tool offset number D ZO Autom Operating Sequences Preliminary remarks Preparation Switching on When you switch the control and machine onTraverse to reference point Sequence of operation Operating Sequences Traverse to reference point Tools Tool offset Input of tool offsetTool Offset P1 = P1=P1 = P1=7 P1=4 L2 Geometry Diameter/radius L1 Wear L2 Wear Diameter/radiusGeometry values of the available tool types L2 Basic Bild 810T/16 einmontieren Operating Sequences 3.1.4 Tool offset 09.91 Using the numerical keys you enter a new value Deleting/modifying an individual offset valueDelete Modification 11.90 Deleting all offset values in an offset number D Automatic tool offset Bild 810T/17 einmontierenJoginc Autom Tool Store Axis Integrated tool Input of tool dataBild 810T/15 einmontieren Tool Data Bild 810T/58 einmontieren EnterDown Geom Data Display of tool data Tool Offset Geom Data Bild 810T/59 einmontieren List ToolsNext Display Data Zero offset ZFP XMR ZMW XFP ZMR Any operating mode, operate the ºSETTING DATAº Softkey Settable zero offsets810T Bild 18 von Druckerei einmontieren Zero Offset X axis into the input line, using the numerical Now enter the value for the coarse offset ºG54º forInput key Programmable zero offset external zero offset Bild 810T/19 einmontierenProgrammable zero offsets Precondition Press the ºSETTING DATAº softkey Any mode Bild 810T/20 einmontierenExternal zero offset EXT Automatic calculation of the zero offset Bild 810T/21 einmontierenINC Setting data ºR PARAMETERSº Sinumerik 810T, GA3 BN Overview of the R parameters in each channel Channel Transfer parametersLocal parameters Scratchpad flags Global parameters Channel-specific R parameters 0-699/ Central R parameters Sinumerik 3/8 Operating Sequences 09.91 Sequence of operation for ºR PARAMETERº setting data Bild 810T/22 einmontierenPara Meter ºSPINDLEº setting data Standard Maximum InputUnit Oriented spindle stop Sequence of operation for ºSPINDLEºsetting data Bild 810T/23 einmontieren ºAXIALº setting data Sequence of operation for ºAXIALº setting dataAxial 810T Bild 24von Druckerei einmontieren Bild 810T/25 einmontierenDRF Assignm ºANGLE of ROTATIONº setting data Sequence of operation for ºANGLE of ROTATIONº setting dataRotat Angle ºSCALE MODIFICATIONº setting data Sequence of operation for ºSCALE MODIFICATIONº setting dataScale Modif Flexible plane selection Bild 810T/57 einmontierenPart PROG. Edit Plane Store Plane G16 Plane Store Plane ªPRESETº and ªREFPOINTº modes AxisFunction of the modes with ªaxis synchronizationº Axes of the two tool systems can only be moved separately Operating Sequences 09.91 Axis synchronization Transmit coordinate transformation Behaviour of the transformation in the modes ± ªAUTOMATIC passiveº state ± ªAUTOMATIC activeº state± ªJOGº state ± ªJOGº Automatic interrupted state ªAUTOMATICº and ªMDI AUTOMATICº mode ªREFPOINTº modeªREPOSº mode Transmit function in the various modes ªPRESETº mode ªTEACH INº/ªPLAYBACKº mode± Follow-up mode Special cases ± ªDRF/handwheelº active Display of the Transmit function Program input Program input with the keyboardSequence Part Program Bild 810T/11 einmontieren EditOperate the ºEDITº softkey Select Program Example Entering an individual block Program input with operator guiding Guiding Operating Sequences 11.90 Program Enter the desired program no. º%12º Guiding Block Number Func Tions G90G00 Block END Contour Call desired program using ºSELECT PROGRAMº Store them using the input keySelect the ºCONTOURº softkey Bild 810T/28 einmontieren Bild 810T/27 einmontieren Bild 810T/29 einmontierenLine Circle Delete Param Store Operating Sequences Part Program Edit Or ºL...º number of the programYou wish to edit Program Select Insert word Modify word Delete word Insert block X.....LF Delete block Preset / JOG / Automatic / INC 1 .... INC 10 000 / Refpoint Correction display ºCORRECTION BLOCKºPart Corr Program Block Value Preset / JOG / Automatic When the display is fullBild 810T/30einmontieren Partdirec Program Tory Preset / JOG / Automatic Protection of subroutines cycle lockPart Direc SUB Program Tory Rout Lock Cycle lock release ºENABLEº Enable Copying a program ºCOPYº Bild 810T/31 einmontierenPart Program Program Handling Copy Preset / JOG / Automatic INC1... ICN10 000/ Refpoint Moving a program ºMOVEºPart Prog Program Handl Move Renaming a program ºRENAMEº Part Prog Program Handl Rename Sinumerik 810T, GA3 BN Deleting a program ºDELETEº Part Prog Program Handl DeleteINC 1...INC 10 000 / Refpoint Deleting an individual program Reorganizing the program memory ºREORGº Part Prog Program HandlReorg Direc Tory 13.9 ºSelecting a programº Operator guidance macros OGM and back translation Example of a data block Store Input Display Back translation Change data as requiredExample of the result of a part program Function Find Block using block number Precondition OGMFind Block Delete Block Part program 1234 14 ºSIMULATIONº Simulation ºAREA of the WORKPIECEºAny of the operating modes 810T Bild 32 von Druckerei einmontieren Select SIMULA- Program TionArea Piece Reset If you press ªRESETº softkey, simulation is abortedInfluencing simulation Simula Tion Start Bild 810T/33 einmontieren ªPROGRAM CONTROLºProgram Control Simula Tion Bild 810T/34 einmontieren ªBLOCK SEARCHºBlock Search Start Bild 810T/35 einmontieren Data input/data output Setting data bits Explanation of setting data structureSetting Bits 5011 Bild 810T/36 einmontieren Data input 810T Bild 37 von Druckerei einmontierenINC 1 .... INC 10 000 / Refpoint DATA-IN Start Data type Meaning Data output Bild 810T/38 einmontierenData Data IN-OUT Output Any of the operation modes 810T Bild 39 von Druckerei einmontieren This input form appearsMainprg Subrout Start MAINPRG. Subrout Start Start Operate the ºR parameterº softkey ETX Start Part program block Data IN-OUT BTR StartRefpoint Circular buffer · Unprotected transmission· Protected transmission NC in two languages Machining Starting a part program Auto Matic An active program is being processed in ºAUTOMATICº mode Set the operating mode selector switch on the externalMachine control panel to this symbol Machine control panel, and then the ºAUTOMATICº 810T Bild 13 von Druckerei einmontieren 810T Bild 42 von Druckerei einmontieren Current BlockOperate the ºCURRENT BLOCKº softkey Explantion of the ºCURRENT BLOCKº display Influencing ºAUTOMATICº operation Influencing the program Bild 810T/43 einmontierenSkip Block YES-NO Display Skip block DRY YES-NO OPT Stop YES-NOOverr YES-NO DEC-SBL YES-NO Block type Single block Decoding single 09.91 Subsequently operate the ºDRF-HANDWHEEL-ENABLEº softkey 810T Bild 44 von Druckerei einmontierenYou extend the softkey menu called under ºPROGRAM CONTROLº DRF YES-NO 3.2 ºOVERSTOREº 810T Bild 46 von Druckerei einmontierenOver Store Operating Sequences Influencing ºAUTOMATICº operation 3.3 ºBLOCK SEARCHº Auto Matic Block Search Foto Nr T/47 einmontieren Number º ... º for the search destination,Operate the ºSTARTº softkey 102 +X +Q ± Z +Z ± Q Repos103 Interrupting By NC Stop You are in the Automatic mode Program sequencing810T Bild 49 von Druckerei einmontieren Automatic 105 Remote operation functions NEWCreating a new file File Extend File Clear FileDeleting a file Reading in a file 810T Bild 48 von Druckerei einmontieren Directory of disketteCreating the program sequence list Input OPS Down Delete List Program sequencing =OPS109 810T Bild 50 von Druckerei einmontieren RUNYou operate the ªRUN OPSº softkey Interrupt program sequencing OPS Start Edit InterruptionStart OPS Continuation Stop Edit Start OPS End Types of data 113 4 ºManual data input automaticº MDI Automatic mode 810T Bild 5 von Druckerei einmontierenMDI 115 115 5 ºTEACH INº Part Teach Program PL. Back 6 ºPLAYBACKº JOGINC +X +Q ± Z +Z ± Q ± Continuing Teach in / Playback after Reset Set the mode selector switch to the symbol for ºAUTOMATICº810T Bild 54 von Druckerei einmontieren Part Teach Program PL.BACK Teach PL.BACK 7 ºJOGº mode ± Z ± Q 8 ºIncrementalº mode ºINC Feed 1 ... INC Feed 10 000º 10, 100, 1000, 10000 increments · ºModalº · º Jog operationº 123 9 ºHANDWHEELº Enable of the handwheels connected 810T Bild 53 von Druckerei einmontierenHandwheel 10 ªDRFº Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02 10 ºDRFº 810T Bild52 von Druckerei einmontierenAuto Matic Program Control DRF YES no DRFSelect the ºDRFº softkey function DRF offset with connected handwheels 11 ºActual value settingº mode ºPRESETº 129 Clear PRE-OFF 12 ºRepositioningº mode ºREPOSº Prerequisite This display appears on the CRTRed ºFeed holdº LED display is extinguished 132 133 Scratching Diagnostics display on the CRT Alarm LineMonitoring Functions Further Identifiers Display representation ORD 2 Spindle speed too high116* ORD12 Contour Monitoring · Example of display representation type a 2155 * N 45 Option M19 error Valid for alarm numbers 2000 ... partly and 3000 ... partlyPLC S value in BCD not allowed · Example of display representation type C Alarm numbers and groups/delete alarms NC alarmsAlarm number Alarm group Alarm cleared by DIAGNOSTICS/selection of further alarms Listing of the alarms/alarm descriptionNC Alarm PLC Alarm Sinumerik 810T, GA3 BN Sinumerik 810T, GA3 BN 11.91 TEA1 TEA2TEA5 TEA6 11.90 Sinumerik 810T, GA3 BN 104 108 112 116132 136 156 160168 172 184 1962000 2030 2031 20322034 2035 2039 20402041 2042 2046 20472048 2056 2059 20602061 2062 2064 20652066 2067 Sinumerik 810T, GA3 BN 2072 20732074 2075 2078 20812082 2087 2153 21542155 2160 2184 21892190 2191 2194 225226 227 228 30003001 3002 3004 30053006 3007 30083009 3010 3012 30133016 3017 3020 30213024 3025 3028 30293030 3032 3042 30433046 3048 3081 30823083 3084 3201 41004101 4102 Maintenance Operating dataHandling Replacing the battery in the battery receptacle Schematic of the back of the Sinumerik 810T CRT display Cleaning Setting data for description of the interfaces Data Interfaces Setting data function SD no5010 5011 RTS Line PLC Prog SD no Sinumerik RTS Line PD / PF Device connection data Sinumerik WS Siemens Programmer PG 685/675/670/730/750 Operating conditionsSiemens Programmer PG 675/685 Setting of the operating mode switches Siemens page printer PT80Siemens printer PT88 OFF OFF OFF Interfacing to the Machine Ordering data Options· possible Order Options which influence the operation B03 + B75 + Precludes PLC memory expansion Order Code Option CommentsEPROM-UMS 09.91 Interfacing to the Machine Sinumerik 810T machine data General machine data Sequence of operation Calling general machine dataTo call up the CRT display, proceed as follows Diag Nosis NC MD Sinumerik 810T, GA3 BN Cycle MD Cycle SD Definition of area limits with general NC MC 14 to 5013 Machine data bitsAs displayed on the screen To call the CRT display, proceed as follows Sequence of operation calling machine data bits Machine Bits Definition of the initial setting of the G groups Press the ªDIAGNOSISº softkeyNC MD Channel Data NC MD for the initial settings of the G groups Channel Data Active in individual blocks Basic setting on M or T version Setting data General SD bits Axis-specific bitsBit No 560 Spindle-specific setting data Significance of ºxº 0=Spindle 1 1=Spindle Appendix List of abbreviations Mnemonics Meaning Mnemonics Meaning RAM List of terms used Term Section Diagnostics Copy CORR. BlockCurrent Block Current Values Cycles Data in OUT Emergency Stop Enable EraseEXT Start Feed Move NC Alarm Machining Cycle MACH. Data Main Program Mainprg StartNC MD OPS PLC Alarm PLC/MD PLC Message PLC Status ResetPart Program Plane Playback Program Control Term Section Subroutine Start Teach Thread ToolTool Data Tool Offset Sinumerik 810T operator interface Layout Sinumerik 810T with integrated machine control panel Sinumerik 810T with external machine control